COMPACT CONTROLLER M [CC-M] (PROGRAMMABLE STEP OUTPUT TYPE) Digital Controller DATA SHEET PDC2 The Compact Controller M (programmable step output type) is a single-loop process controller. It accepts 1 to 5 V DC and signals from thermocouples and resistance bulb as input, and is provided with abundant control and computation functions to allow configuring a flexible system with a high cost performance. FEATURES 1. Control and computation functions dependent on wafers Control and computation functions are implemented by combining function-software packages called "WAFERS." Since the WAFERS are built in the controller, optimum system can be programmed by using the front-panel keys and the PC based configurator. 2. High visibility ensured with color graphic display A color LCD is adopted for graphic display of multi-loop bar graph and trend screens,etc. 3. Open configuration and network connection (option) Communication function via Fuji's PLC link (T-link) is available at option. 4. Memory card (option) Memory card can save any data, for example process input, WAFER output, etc. SPECIFICATIONS 1. Control and Computation Functions Control and computation functions are implemented by combining function-software packages called "WAFERS." Combination of WAFERS is called "WAFER connection." CC-M comprises 100 kinds of WAFERS. WAFER connection is made by operating the keys on the front panel or using the PC based configurator. (1) PID control • Number of loops and PID: 1 loop (1 control output / 2PID) • Proportional band (P): 1.0 to 3276.7%, set at 3000.0% for delivery • Integration time (I): 0.1 to 3276.7 s, set at 3000.0 s for delivery • Derivative time (D): 0.0 to 900.0 s, set at 0.0 s for delivery (2) Programming function • Programming method: Wafer connection method It is selectable in Code Symbol whether wafer connection is to be made by user or Fuji Electric. • Program capacity: 48 WAFERS • Kind of wafer : 100 kinds listed in Table 1 (3) Computation cycle: 200 ms (4) Alarm function • Method : Alarm can be displayed and output through WAFER connection. • Kinds : Each high/low of PV and SV, PV change rate alarm, high/low deviations. EDS11-140b Date July 15, 2005 PDC2 2. Input Signals Performance in standard operating conditions (23± 2°C, 55± 10% RH, power supply voltage 100 V AC to 240 V AC power frequency 50/60 Hz, or 24 V DC, without vibration and external noise). 2-1 Analog input signal • Number of inputs: 7 points with screw terminal type and 8 points with compression terminal type. • Inpute signal types: DC voltage, thermocouple (option), resistance bulb (option) 2 thermocouple inputs or 2 resistance bulb inputs are selectable in Code Symbol. (1) DC voltage/DC current • Open-angle input is assigned to AI1 in an unchangeable manner. • Input range: Selectable among 0 to 5 V DC, 1 to 5 V DC and 0 to 10 V DC Initial set before delivery : 1 to 5 V DC • Input accuracy: ± 0.1% of input span± 1 digit • Scaling (Engineering data conversion): Settable within a range from -32767 to 32767 4, 3, 2, 1 or 0 digit below decimal point is selectable. Initial set before delivery : 0.00% to 100.00% • Engineering unit: Settable in up to 8 characters Usable characters: Alphabets, numerals, symbols such as +, – ,*,etc. • Input accuracy guarantee range: -5% to 105% of input range. However, minus inputs are excluded. • Maximum continuous permissible voltage: ± 35 V • Input resistance: 1 MΩ or more • Influence by ambient temperature: ± 0.1% FS/10°C or less. • Influence by power supply fluctuation: ± 0.1% FS or less. • Isolation: Non-isolated from internal circuit. • In case of current input: Shunt resistor need to be connected to the analog input terminal. (250 Ω shunt resistor is optional item) (2) Thermocouple (option) • Types and measurable ranges: * See Table 2. • Input accuracy: ± 0.2% FS ± 1 digit [Note]B type: ± 5% between 0 to 400˚C S and R type: ±1%between 0 to 500˚C All type of TC: ± 5% under–100˚C • Reference junction compensation error: ± 1.0°C (provided measurable range is –50°C and higher) [Note]Reference junction compensation resistor is connected at external input terminal in case of thermocouple input is ordered. 2 • Influence by signal source resistance: About 0.25 µV/Ω • Influence by ambient temperature: ± 0.2% FS/10°C ± 1°C or less. • Influence by power supply fluctuation: ± 0.2% FS ± 1˚C or less • Burnout detection: Provided • Isolation: Isolated from internal circuit. (3) Resistance bulb (option) • Types and measurable ranges: * See Table 2. • Input accuracy: ± 0.2% FS ± 1 digit • Input accuracy guarantee range: -5% to 105% of input range • Allowable wiring resistance: 10Ω or less per wire, provided wiring resistance must be equal among 3 wires (Zener barrier connection unallowable) • Influence by ambient temperature: ± 0.2% FS/10˚C or less. • Influence by power supply fluctuation: ± 0.2% FS or less • Burnout detection: Provided • Isolation: Isolated from internal circuit. [Note] FS: full span. • Sampling period: 100 ms 2-2 Digital input signal • Number of inputs: 10 inputs • Electrical specifications: No-voltage contact or transistor contact ON/0 V, OFF/24 V, ON current/about 8 mA Isolated from the internal circuit by photocoupler. Not isolated between each digital input and output. • Contact rating: 30 V DC, 10 mA or more • Signal judgment: No-voltage contact Contact resistance; 200 Ω or less at ON, 100 kΩ or more at OFF Transistor contact 1V max at ON., leakage current 100µA max. at OFF 3. Output Signals Performance in standard operating conditions (23± 2°C, 55± 10% RH, power supply voltage 100 V AC to 240 V AC power frequency 50/60 Hz, or 24 V DC, without vibration and external noise). 3-1 Analog output signal (1) Auxiliary analog output • Number of outputs: 5 points with screw terminal type and 4 points with compression terminal type • Types of signal : Selectable among 0 to 5 V DC, 1 to 5 V DC and 0 to 10 V DC Initial set before delivery: 1 to 5 V DC • Output accuracy: ± 0.1% FS • Load resistance: 15 kΩ or more • Output guarantee range: • 1 to 5 VDC : –12.5% to 112.5% • 0 to 5 VDC : 0% to 112.5% • 0 to 10VDC : 0% to 105% • Influence by power supply fluctuation: ± 0.1% FS or less • Isolation : Non-isolated from internal circuit 3-2 Control output signal • Number of outputs: 1 pair Increasing pulse; DO1 Decreasing pulse; DO2 • Electrical specifications: Transistor open collector 1 V max. at ON, 10 µA max at OFF. Isolated from the internal circuit by photocoupler. Not isolated between each digital input and output. • Output rating : 30 V DC, 100 mA max. (resistive load) [Note] Control outputs should be crossed sequentially by an external sequence so that the increasing and decreasing pulse signals are not turned to ON at the same time. 3-3 Digital output signal • Number of outputs: 8 outputs • Electrical specifications: Transistor open collector 1 V max. at ON, 10 µA max at OFF. Isolated from the internal circuit by photocoupler. Not isolated between each digital input and output. • Output rating : 30 V DC, 100 mA max. (resistive load) 3-4 Fault output signal (terminal symbol FLT) • Number of outputs: 1 output • Electrical specifications: Transistor open collector 1 V max. at ON, 10 µA max at OFF. Isolated from the internal circuit by photocoupler. Not isolated between each digital input and output. • Output rating : 30 V DC, 100 mA max. (resistive load) 4. Display • Display unit : 16 Colors graphic liquid crystal display, with CFL back light and contrast adjust function. • Contents of display: • Menu • Loop panel Bar graph display, digital display, etc. • Tuning screen • Trend screen (max. 8 screens) • Alarm and alarm historical screen • Analog input/output and digital input/ output indication screen • WAFER connection screen • Parameter setting screen 5. Setting and Operation (1) Set point setting method • Setting key : Up key/down key • Setting speed : About 40 s/FS • Setting resolution: 0.05% FS/each key press (2) Control output operation method • Operation key : Up key, down key (3) Operation mode • Selectable operation modes: C (or R), A and M modes [Note] C: Cascade mode (mode of operation according to external set value) R: Remote mode (mode of operation according to external set value) A: Auto mode (mode of operation according to the value set on front face of this controller) M: Manual mode (operation mode in which operator manipulates control output manually) [Supplement] In the C and R modes, operations are the same, i.e., only the markings on the nameplate are different. • Setting method : Selection is required in Code Symbol among the following. C-A-M A-M R-A-M • Operation mode changeover: Balance bumpless transfer from A to R and from A to C. Balanceless bumpless transfer in other mode changeover. [Note] Balance bumpless transfer is a mode in which the operator is required to balance each SV for transfer. Balanceless bumpless transfer is a mode in which the controller automatically balances each SV for transfer. (4) Security • Method : Setting of a password • Password : Settable in 4 numerals (within 0000 to ffff) Initial set before delivery: 0000 • Contents of security: Inhibition of parameter setting (5) Other setting items • Tag name : Settable in up to 8 characters Usable characters; alphabes, numerals, symboles such as +, – ,*,etc. 6. Power Supply • Voltage rating : 100 V to 240 V AC 50/60 Hz/24 V DC [as specified in Code Symbol] • Allowable range: 85 V to 264 V AC/20 V to 30 V DC [as specified in Code Symbol] • Frequency : 47 to 63 Hz • Power consumption: 60 VA or less (100 V to 240 V AC)/ 30 W or less (24 V DC) [as specified in Code Symbol] • Power supply output voltage: (terminal symbol VP and PC) 20V to 30V DC,max. 40mA 3 PDC2 7. General performance and characteristics • Insulation resistance: 500 V DC, 50 MΩ or more. • Dielectric strength: • 2,000 V AC for 1 minute between power terminal and ground terminal in case of 100 V to 240 V AC power supply • 500 V AC for 1 minute between power terminal and ground terminal in case of 24 V DC power supply. • 500 V AC for 1 minute between signal communication terminals and ground terminal • Rush current : 60 A or less. (100 V AC to 240 V AC power supply) • Clock : Set and display year, month, day, hour, minute, second Accuracy : ± 100 ppm (monthly gain/loss about 4 minutes) except of time lag shorter than 1 s / power ON / OFF action. • Memory backup: • Protection by lithium battery. (expected battery life is about 2 years under room temperature) • Parameter and program are stored in non-volatile memory. 8. Operating and storage conditions • Operating temperature: 0 to 50˚C 0 to 40°C in case of multiple mounting Temperature change rate: Max. 10˚C / h • Transport and storage temperature: -20 to 70˚C (Temperature change rate: Max. 20˚C / h) • Operating humidity: 5 to 90% RH, condensation unallowable • Transport and storage humidity: 5 to 95% RH, condensation unallowable • Operating continuous vibration: 4.9 m/s2 or less • Transport and storage shock: Fall of 60cm max. in packed status 9. Power Failure and restart Function • Permissible duration of momentary power failure: 20 ms at 90V AC (100 V to 240 V AC only) [Note] In case of 24 V DC, system power supply unit (model: PXJ) is recommended to avoid power failure problem. • Behavior at power failure detection: Control stops at detection of power failure. • Power recovery mode: Selectable initial start and continuous start 4 10. Self-Diagnosis • Control and computation circuit failure: Monitoring with watchdog timer • Input signal failure: • Voltage/current input Monitoring of range over • Thermocouple and resistance bulb Monitoring of disconection • Behavior at failure: : FLT is indicated, FLT lamp lights, FLT output signal turns on, control stops and control output is OFF. (Open-angle is held.) 11. Structure • Enclosure : Plastic (material: PC-ABS) • Finish color : Front frame and enclosure both gray • Flame resistance: UL94V-0 • Protection : Front face; IP54 (display unit and operation key) • External dimensions (width x height x depth): Screw terminal type 72 x 144 x 272 mm Compression terminal type 72 x 144 x 280 mm • Mass : 1.9 kg or less • Mounting method: Flush on indoor panel Vertical mounting as standard Tilted mounting allowed within backward angle 0° to 45°. 90° to 45° For panel cutout dimension, refer to Panel Cutout Dimensions • External terminal: Selectable in Code Symbol between the following. Screw terminal type (M3.5) Compression terminal type 12. Communications (option) 12-1 T-link interface (option) • Communication mode: Communication with upper level and communication with lower level • High order communication: Connection with CPU capsule I/O transmission; 4, 8 or 16-word input/ output or input and output Message transmission; Single element composition • Low order communication: Connection with I/O equipment Connectable model; FTLS, PNA, PYH I/O transmission only, input/output area of 100 words (without message transmission, transmission with master, loader transmission, duplex transmission) • Common items between communications with high and low orders: Topology; Multidrop Communication speed; 500 kbps Communication distance; Max. 500 m in total extension distance (upper-level side), max. 50 m (lower-level side) Isolation; Not isolated from internal circuit Terminating resistor; 100 Ω (separately available) 12-2 Loader interface • Communication protocol: Compliance with Modbus® protocol • Physical specification: RS-232C • Communication distance: Max. 3 m 14. Standards under Conformity (1) General safety: IEC 1010-1 (1990) EN 61010-1 (1993) (2) EMC : Emission EN 50081-2 (1994) Immunity EN 50082-2 (1995) 15. Configuration Software (optional item) 15-1 Programming loader software Contained in the CD-ROM version instruction manual (PDZQ1001) attached to the controller. However, communication cable (PDZL1001) is separately available. • Wafer connection can be input, edited, uploaded and downloaded. • Parameters for various operations can be input, edited, uploaded and downloaded. 15-2 Recommended personal computer system • Hardware : DOS/V machine, Pentium 100MHz or higher Free hard disk capacity 40MB or more, memory capacity 32MB or more • Operating system: Microsoft® Windows ® 98SE/2000/XP Japanese [Caution on use] 1. Unlike the preceding models, a potentiometer interface (resistance input) for inputting the open angle of a motoroperated valve is not incorporated. For the above purpose, therefore, voltage input is required with a signal converter externally connected. Also, since open-angle input is assigned between AI1 and SC, this input will be indicated on the MV indicator (when using wafers 45 and 46). 2. Control output is assigned to the multi-connector section. So, a 34-pin multi-connector should be prepared depending on your specifications, referring to "Items to be ordered separately (items separately available)." 3. For control output, crossing interlock with relays or the like interlock is required so that both incremental and decremental pulse signals will not turn on simultaneously. 13. Memory Card Interface (option) • Specification : Compact Flash® (Based on CFA) • Compatible memory card: 5 V flash memory card Capacity 4, 20 and 32 MB • Application : Process data logging (32 points or less) • Saving period : 1s to 2h • Data storage capacity: Memory card capacity Data storge 4MB about 180 thousand data 20MB about 900 thousand data 32MB about 1.35 million data [Note] The data of max. 16 points (4 screens) can be storaged at storage time as 1 s. • Format method: Dependent on this controller • Data readout : Readout by PC using PCMCIA card slot • Recommended memory card: Made by Sandisk corporation Sandisk compact Flash memory card is standardized and on the market. 5 PDC2 Table 1 List of WAFERS WAFER name Primary PID Kinds Outline 9 Carries out computation on the primary loop. Secondary PID 4 Carries out computation on the secondary loop. 2 Gain schedule Outputs the PID parameter corresponding to input 1 according to the gain schedule table. 8 Bit concatevate Outputs digital data as word data to an external expansion I/O. 1 Bit slicing Slices the digital data acquired as word data from an external expansion I/O into each bit. 1 Encoder Encodes an input signal into a binary code. 1 Sawtooth wave generator Generates a sawtooth wave with a slope entered for each cycle time. 5 BCD Converts BCD data into binary data and binary data into BCD data. 6 Logical operation Carries out AND,OR,NOT,XOR and a combination of these logical operations. 8 Carries out a combination of Arithmetic operation addition,subtraction,multiplication and division. Carries out temperature and 1 Temperature/pressure pressure compensation through use compensation of differential pressure,compensated pressure,proper temperature. Linearize 7 Carries out segmented-line approximation with 15-segmentedline function. 4 Time schedule control by step or Program control polygonal line approximation with 7 segments. Flip-flop 1 RS flip-flop. Pulse width integration 1 Adds the change of input at each basic cycle to the previous integration value. Selector Compares two input values,and 1 provides High output(Large one), Low output(Small one),and result of judgement on large/small. Selects input or output via a switch Changeover 1 function.Analog hold circuit also provided. Outputs on-delay,off-delay timer Timer 1 signal via start of input signal according to timer setting. 1 Carries out absolute value processing Absolute value/sign on input and outputs the result.Also inversion judges the sign(Positive,negative)of input value and outputs the result. 6 WAFER name Square root extraction Lead,lag Limiter Ramp function Analog averaging Analog integration Pulse generation Dead band Pulse No.counter Pulse No.output Decoder Running average Sample & hold Dead time ON-OFF Alarm Palse width modurator Indicator Kinds Outline Extracts square root of input value 1 and outputs the result.Low input cutoff function equipped. Carries out lead/lag operation on the 3 input and outputs the results. Used as analog filter function and for various compensations. Limits the input within the range of 1 high/low limit settings,and outputs the result.Also outputs high/low limit alarm signal. Outputs signal which changes...in 2 ramp from toward target value at the set full scale time.There are two of these wafers...in minute unit and hour unit. Carries out sequential integration on 1 input data,calculates the average value at each averaging time, and otuputs the result. Integrates the value obtained by 1 multiplying the input data by a proportional constant,and outputs the result. Outputs a pulse at the set time 1 interval. Adds dead band compensation to 1 the input and outputs the result. Detects rise of pulse and counts the 1 number of pulses. Integrates the input signal and 1 converts it to number of pulses for output. Decodes 2-bit pure binary input and 1 outputs it to 4 terminals. Calculates ranning average of input 2 data and outputs the result. Holds the input value according to 1 sample signal(0/1)and continues the output. Usable for dead time compensation 6 control etc.Data sampling can be done in 1 sec or 1 min units. Outputs ON-OFF signal with 1 hysteresis. Compares the input and set value 1 and outputs the judgment result. 1 Performs output processing in time proportional PID control. Indicate input data on the front 8 display (using 3 bar-graph display) A variety of applications are possible through combination of WAFERS. Table 2 SCOPE OF DELIVERY List of Thermocouple and Resistance Bulb Measurable range Input signal Thermocouple Controller, panel mounting bracket, instruction manual (depend on code symbols) Input type code Input range code Measurable range˚C J 00 0.0~400.0 J 01 01 0.0~800.0 K 02 0.0~400.0 K 03 0.0~800.0 K 04 0.0~1200.0 R 05 0.0~1600.0 B 06 T Items to be ordered separately (items separately available) Item Type Specification Unit of sale Terminating PDZR1001 For screw terminal 1 resistor (100 Ω) PDZR2001 For compression terminal 1 34-pin multi-connector PDZC1001 Soldering type straight terminal 1 PDZC2001 Soldering type right-angle terminal 1 0.0~1800.0 PDZC3001 Solderless type straight terminal 1 07 -200.0~200.0 PDZC4001 Solderless type right-angle terminal 1 T 08 -150.0~400.0 PDZS1001 For screw terminal 1 E 09 0.0~800.0 PDZS2001 For compression terminal 1 E 10 -200.0~800.0 (Length 3 m) 1 With M3.5 solderless 1 (Note 1) Shunt resistor (280 Ω) Special transmission cable PDZL1001 for configurator software S 11 0.0~1600.0 N 12 0.0~1300.0 U 13 -200.0~400.0 WRe5-26 14 0.0~2300.0 For screw terminals PL2 15 0.0~1300.0 between PDC and PLC 00 0.0~150.0 Resistance bulb Pt100 00 JPt100 01 0.0~300.0 02 0.0~500.0 03 0.0~600.0 04 -50.0~100.0 Communication cable (Note2) For screw terminals PDZK1xx1 between PDC and PDC For screw terminals terminal at both ends PDZK2xx1 PDZK3xx1 between PDC and PC For compression terminal PDZK4xx1 9-pin connector on With compression PDZK5xx1 1 With M3.5 solderless 1 terminal on PLC side PDZK6xx1 9-pin connector on 05 -100.0~200.0 06 -200.0~600.0 07 -200.0~850.0 08 0.0~150.0 09 0.0~300.0 10 0.0~500.0 compact controller M (CC-M) 11 0.0~600.0 Printed instruction manual PDZX7001 Printed instruction 12 -50.0~100.0 (written in English) for manual 13 -100.0~200.0 14 -200.0~600.0 between PDC and PC Extension case 1 terminal at both ends between PDC and PLC For compression terminal 1 PC side between PDC and PDC For compression terminal With M3.5 solderless terminal at both ends 1 PC side PDZE2002 For CC-F replacement 1 Printed instruction manual PDZX6001 Printed instruction 1 (written in Japanese) for manual (under development) 1 compact controller M (CC-M) Instruction manual in CD-ROM PDZQ1001 CD-ROM version (common for Japanese and instruction manual 1 English) (Note 3) Fixture (Note 4) PDZA1001 Improved fixture 1 (Note 1) Screw terminal type required for using control output and digital input/output (see Outline Diagram). Prepare separately if needed. (Note 2) Transmission cable for T-link. Length needs to be specified. (Note 3) This CD-ROM contains the instruction manuals written in Japanese and English, and the programming loader program (for Japanese Windows® ). Block diagram of electrical isolation (Note 4) An improved fixture adopted starting from the PDA-2. For the shape and dimensions, refer to Outline Diagram. Solid line shows isolation from the other units or circuits. Power supply Power supply unit DI1 to DI10 DI / DO unit Ground PV1 PV2 T-link (High order communication) DO1 to DO10 Ground TC or RTD input unit1 AI / AO unit TC or RTD input unit2 Communication unit (Note) AI1 to AI6 (Note) AI1 is exclusively used for open-angle input. AO1 to AO5 T-link (Low order communication) (Note) Not isolated from the analog input/output section in case of T-link. 7 PDC2 CODE SYMBOLS 1 2 3 4 5 6 7 8 9 10111213 1415 PDC 2 2 1 Description Equipment function <4th digit> Programmable type Number of control loops <5th digit> 1 loop (1 control output) Note 1 External terminal <6th digit> M3.5 screw Compression terminal 1 2 Input signal <7th digit> 1 to 5 V DC Thermocouple Resistance bulb Pt100 Resistance bulb JPt100 A C D E Note 2 Note 3 Note 3 Note 3 Power supply voltage <9th digit> 100 V to 240 V AC (usable range 85 V to 264 V AC), 50/60 Hz 24 V DC (usable range 20 V to 30 V DC) A B Setting method <10th digit> C-A-M type A-M type R-A-M type C A R Backup operation unit <11th digit> None Y Communication function/memory card interface <12th digit> Notes 4 and 5 (High order communication) (Low order communication) (Memory card interface) Without Without Without Without Without With T-link Without Without T-link T-link Without T-link Without With T-link T-link With Y M A B S T Instruction manual <13th digit> None CD-ROM version instruction manual (common for both Japanese and English) Note 8 Y C Programming method <14th digit> Wafer connection method 1 0 8 Wafer connection <15th digit> Without wafer connection With wafer connection Max. 48 wafers Note 6 Note 7 Note 1) Control and computation functions are configured by wafer connection. Note 2) For current input, conversion into a voltage is required using a shunt resistor. This resistor is separately available. Note 3) Each of thermocouple and resistance bulb input is an option and limited to 2 points max. The remaining input will be 1 to 5 V DC. Note 4) The communication cable and terminating resistor are separately available. Note 5) Memory card should be purchased from a dealer such as personal computer shop. Note 6) In this case, users must connect wafers by themselves. A tool necessary for this connection is separately available. Note 7) For ordering, a wafer connecting specification document needs to be presented. Input signal and measurable range will meet the following specifications for product delivery. For specification of voltage input : 0.00 to 100.00% scale For specification of thermocouple : K thermocouple, measurable range 0.0 to 400.0°C For specification of resistance bulb : Measurable range 0.0 to 150.0°C with both Pt and JPt Note 8) This CD-ROM contains the programming loader written in Japanese. However, the communication cable (PDZL1001) is separately available. The relevant manual is stored in the PDF file format. For reading the manual, Adobe® Acrobat® Reader is required. The CD-ROM also contains the Acrobat® Reader setup program. 8 FUNCTIONAL DIAGRAM T-link high order comminication T-link MICREX T-link (option) Control and computation WAFER region Memory card (option) Loop 1 Note) Screw terminal or compression terminal Analog input 1st PID Thermocople / Resistance bulb (option) Note) 2nd PID Analog output Digital input Multiconnector Digital output For screw terminals only Modbus® (RS232C) Control output T-link (option) PC T-link Configuration software FTLS/ PYH T-link low order communication Note) The numbers of analog input and auxiliary analog output vary with external terminals. 9 PDC2 67.5 OUTLINE DIAGRAM (screw terminal type) (Unit : mm) Terminal Cover 16 144 137.5 20 Panel Panel thickness 8mm or less Covering fixture 72 272 134 100Min 21.6 Fixture Note) When there is any object like other instrument or floor below the controller, an open space of 100 mm min. is required between the bottom face of controller and such an object. 67.5 OUTLINE DIAGRAM (compression terminal type) (Unit : mm) Panel thickness 8mm or less Terminal Cover Covering fixture 16 144 137.5 20 Panel 72 280 100Min 21.6 Fixture Note) When there is any object like other instrument or floor below the controller, an open space of 100 mm min. is required between the bottom face of controller and such an object. PANEL CUTOUT DIMENSIONS 68 +0.7 0 10 138 +1 0 250 or more +1 0 For mounting multiple ”n” units 138 250 or more For mounting one unit (72.2 n-4) +1 0 Number of units n 2 FIXTURE 16 160 50 205 EXTERNAL CONNECTION DIAGRAM (Screw terminal type, M3.5 screw section) VoltageThermo- Resistance input couple builb input input (+) Process value input 1 b 11 I+1 B 12 I-1 A 13 Io1 b 14 I+2 15 I-2 16 Io2 Rcj (+) PCD (-) (-) B Rcj A 31 FLT (-) (-) (+) Process value input 2 (+) VPD Voltage output Note 1 51 Ao1 Do1 32 52 Ao2 Di1 33 53 Ao3 Di2 34 54 Ao4 VST2 35 Ao5 T1 36 (COM) (+) 55 56 SC T2 37 (-) 57 SC PCD RS485 communication (Opto22) or T-link low order communication (+) Note 4 Ai1 71 Ai2 72 Ai3 73 Ai4 74 Ai5 75 SC 76 Mi+1 77 58 MoD+ SC Mi-1 59 MoDMi+2 60 VST1 Mi-2 61 PC VP 62 PCD VPD 63 G L/+ 64 N/- RS485 communication (-) (Modbus) or T-link hight order communication (COM) 24V external supply(common) 78 Voltage input Note 1 79 80 81 82 24V external supply (+) 83 Grounding Instrument power source 100 to 240V AC – + Instrument power source 24V DC – + 24V power source for DIO PCD VPD EXTERNAL CONNECTION DIAGRAM (Screw terminal type, multi-connector section) Note 2,3 Control output Multi connector 23 Do1 1 Mi+3 24 Do2 13 Di1 2 Mi-3 25 Do3 14 Di2 3 Mi+4 26 Do4 15 Di3 4 Mi-4 27 Do5 16 Di4 5 Ao1 28 Do6 17 Di5 6 Ao2 29 Do7 18 Di6 7 Ai1 30 Do8 19 Di7 8 Ai2 31 Do9 20 Di8 9 Ai3 32 Do10 21 Di9 10 33 VPD 22 Di10 11 SC 34 PCD 12 PCD Ai4 Note 1 Note 1) Screw terminals No. 32, 77, 78, 79, 80 and MULTI-CONNECTOR No. 1, 2, 3, 4 donot used (can't connect). Note 2) Control output is allocated to MULTI-CONNECTOR No. 23 and 24. Prepare a mulit-connector (any one below) separately. PDZC1001 PDZC2001 PDZC3001 PDZC4001 Note 4 Soldering type straight terminal Soldering type right-angle terminal Solderless type straight terminal Solderless type right-angle terminal Note 3) Control output should be cross-connected to each other, externally. + M - L1 Do1 L2 Do2 Note 4) Connect open-angle input between screw terminals Nos. 71 and SC or multi-connector pin 7 and 11. 11 PDC2 EXTERNAL CONNECTION DIAGRAM (Compression terminal type) Note 3 Voltage input 24V external supply (+) (-) RS-485 communication (Modbus) or (+) T-link high (-) order communication (COM) 24V power for DIO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 AI1 SC AI2 AI3 SC AI4 AI5 SC AI6 SC VP PC DI9 DI10 DO9 DO10 MOD+ MODCOM VPD PCD Note 1 VPD RS485 communi- (+) cation (Opto22) or (-) T-link low order (COM) PCD communication (+) (+) b Rcj Process value input2 A (-) B (-) MI+2 22 MI-2 23 MI+3 24 MI-3 25 MI+4 26 MI-4 27 DO6 28 DO7 29 DO8 30 31 DIO-COM DI6 32 DI7 33 34 DIO-COM 35 DI8 36 OPT+ 37 OPT38 COM 39 I+2 40 Io2 41 Rcj-2 42 I-2 Voltage input PCD Note 2 Control output VPD (+) Voltage Thermoinput couple input Resistance bulb input Process value input1 (+) Rcj (-) b A B MI+1 43 MI-1 44 AO1 45 SC 46 AO2 47 AO3 48 SC 49 AO4 50 FLT 51 DO1 52 DO2 53 DO3 54 DO4 55 56 DO5 DI1 57 58 DIO-COM DI2 59 DI3 60 61 DIO-COM DI4 62 DI5 63 I+1 64 Io1 65 Rcj-1 66 67 I-1 Note 1 Note 1 PCD (-) Thermo- Resistance Voltage couple bulb input input input G N/- L/+ Instrument power source 100 to 240V AC Grounding – + Instrument power source 24V DC Note 1) COMPRESSION TERMINAL No. 22, 23, 24, 25, 26, 27, 43, 44 donot be use (can’t connect). Note 2) Control output should be cross-connected to each other, externally. + M - L1 DO1 L2 DO2 Note 3) Cannect open-angle input between compression terminals Nos. 1 and SC. [Note] Windows® is the registered trade mark of Microsoft corporation. [Note] Modbus® is the registered trade mark of Gould Modicon. [Note] Compact Flash® is the registered trade mark of Sandisk corporation. [Note] Pentium® is the registered trade mark of lntel corporation. [Note] Adobe® and Acrobat® are trade marks of Adobe Systems Incorporated. Caution on Safety *Before using this product, be sure to read its instruction manual in advance. Head Office 6-17, Sanbancho, Chiyoda-ku, Tokyo 102-0075, Japan http://www.fesys.co.jp/eng Sales Div. International Sales Dept. No.1, Fuji-machi, Hino-city, Tokyo, 191-8502 Japan Phone: 81-42-585-6201, 6202 Fax: 81-42-585-6187 http: //www.fic-net.jp/eng Information in this catalog is subject to change without notice. Printed in Japan