MOLEX 0460152003

PRODUCT SPECIFICATION
PRODUCT SPECIFICATION FOR
Mini-Fit Plus HCS™
INTERCONNECT SYSTEMS
46015
Vertical Header
46012
Male Terminal
45750
Female Terminal
5559
5557
Plug Housing
Receptacle Housing
5569
Right Angle Header
Crimp Terminals and Housing for Wire-Wire
42475
BMI Plug Housing
Headers for Wire-Board
44516
BMI Slide and Lock Receptacle
42474
BMI Receptacle w/ Spirals
BMI Style Panel Mount Housings for Wire-Panel, Panel-Panel and Panel-Board
REVISION:
C1
ECR/ECN INFORMATION:
EC No: UCP2011-0141
DATE: 2010 /07/15
DOCUMENT NUMBER:
PS-45750-001
TITLE:
PRODUCT SPECIFICATION FOR
MINI-FIT PLUS HCS
CONNECTOR SYSTEM
SHEET No.
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PRODUCT SPECIFICATION
42404
46010
BMI Receptacle Header
BMI Right Angle Header
46011
BMI Vertical Header
BMI Style Headers for Panel-Board or Board-Board
44068
BMI SMC Vertical Header
87427
SMC Vertical Header
43810
BMI SMC Right Angle Header
Also available in Right Angle
BMI Surface Mount Compatible Style Headers
30068
TPA Plug Housing
30070
30067
TPA Receptacle Housing
30072
TPA Pin
CPA Key
30070
TPA Right Angle Header
43130
Mounting Ears
TPA Series Header and Housings for use with Plus HCS Terminals
Product feature designations:
REVISION:
C1
BMI
Blind Mate Interface – features allowing easier alignment in panel-board and board to
board applications.
SMC
Surface Mount Compatible - reflow solder temperatures up to 245°C.
TPA
Terminal Position Assurance – helps ensure crimp terminals are fully engaged and
prevents terminals from backing out in high vibration applications.
CPA
Connector Position Assurance – assures housing cannot be inadvertently disengaged.
ECR/ECN INFORMATION:
EC No: UCP2011-0141
DATE: 2010 /07/15
DOCUMENT NUMBER:
PS-45750-001
TITLE:
PRODUCT SPECIFICATION FOR
MINI-FIT PLUS HCS
CONNECTOR SYSTEM
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PRODUCT SPECIFICATION
MINI-FIT PLUS HCS
TABLE OF CONTENTS
SECTION
PAGE
1.0
Scope
4
2.0
Product Description
4-5
2.1
2.2
2.3
Names and Series Numbers
Dimensions, Materials, Platings, and Markings
Safety Agency Approvals
4
5
5
3.0
Applicable Documents and Specifications
5
4.0
Packaging
5
5.0
Ratings
5-6
5.1
5.2
5.3
5.4
5.5
5.6
6.0
REVISION:
C1
5
5
5
5
5
6
Product Performance Tests and Requirements
5.1
5.2
5.3
7.0
Voltage
Applicable Wires
Temperature
Wave Solder Process Temperature
Durability (Mating Cycles)
Maximum Current Carrying Capacities
Wire-To-Wire
Wire-To-Board
Board-To-Board
7-9
Electrical Requirements
Mechanical Requirements
Environmental Requirements
7
7
9
Test Sequences
ECR/ECN INFORMATION:
EC No: UCP2011-0141
DATE: 2010 /07/15
DOCUMENT NUMBER:
PS-45750-001
11-13
TITLE:
PRODUCT SPECIFICATION FOR
MINI-FIT PLUS HCS
CONNECTOR SYSTEM
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PRODUCT SPECIFICATION
1.0 SCOPE
This Product Specification covers the electrical, mechanical and environmental performance
requirements for the Mini-Fit Plus HCSTM (High Current System) in 4.20 mm (.165 inch) pitch. The
Mini-Fit Plus HCSTM uses contacts stamped in High Performance Alloy for increased current carrying
capacity, while maintaining properties at elevated operating temperatures. Wire-Wire, Wire-Panel,
Wire-Board, Panel-Panel, Panel-Board, and Board-Board configurations in Tin and Gold plated
systems. Crimp terminals accept 16 to 20 AWG stranded wire.
2.0 PRODUCT DESCRIPTION
2.1 SERIES NUMBERS, DESCRIPTION, SALES DRAWING NUMBERS
SERIES
DESCRIPTION
SALES DRAWING
45750
46012
Female Crimp Terminal
Male Crimp Terminal
5557
5559
42475
43770
42474
43974
30067
30068
Receptacle Housing
Plug Housing
Panel Mount BMI Plug Housing
Panel Mount Plug Housing, 36 Ckt
Panel Mount Receptacle Housing
Panel Mount Receptacle Hsg 40 Ckt
Panel Mount Receptacle Housing,
Slide-and-Lock
TPA Receptacle Housing
Panel Mount TPA Plug Housing
44068
46010
46011
46014
46015
87427
Vertical BMI SMC Header, solid pin
Vertical PCB Receptacle Header
Vertical BMI Header
Vertical Header, single row
Vertical Header, dual row
Vertical SMC Header
TPA
BMI
AGENCY
APP’L
SMC
CRIMP TERMINALS
SD-46012-001
SD-45750-001
NA
NA
HOUSINGS
44516
SD-5557-003
SD-5559-NP
SD-42475-***1
SD-43770-001
SD-42474-****
SD-43974-005
U,C,T
U,C,T
U,C,T
U,C,T
U,C,T
U,C,T
X
X
X
X
SD-44516-00*
SD-30067-*
SD-30068-*
X
X
X
U,C
X
U,C,T
U,C,T
VERTICAL HEADERS
SD-44068-031
SD-46010-001
SD-46011-001
SD-46014-001
SD-46015-001
SD-87427-**4*
X
X
X
U,C,T
U,C
U,C
U,C
U,C
U,C
X
X
RIGHT ANGLE HEADERS
5569
42404
43810
43973
45567
Right Angle Header
Right Angle TPA Header with
mounting flanges
Right Angle BMI Header
Right Angle BMI SMC Header
Right Angle Header, 40 Ckt
Right Angle Header, 36 Ckt
87427
Right Angle SMC Header
30070
SD-5569-002
SD-30070-001
SDA-30070-****
SDA-42404-****
SD-43810-0**
SD-43973-00*
SD-45567-001
SD-87427-**0*,
-**1*, -**2*
U,C,T
U,C,T
X
X
X
X
X
X
X
U,C,T
U,C,T
U,C,T
U,C
X
U,C
Agency Approval designations:
U-UL
REVISION:
C1
C-CSA
ECR/ECN INFORMATION:
EC No: UCP2011-0141
DATE: 2010 /07/15
DOCUMENT NUMBER:
PS-45750-001
T-TUV
TITLE:
PRODUCT SPECIFICATION FOR
MINI-FIT PLUS HCS
CONNECTOR SYSTEM
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PRODUCT SPECIFICATION
2.2 DIMENSIONS, MATERIALS, PLATINGS AND MARKINGS
For details regarding dimensions, materials and terminal platings, refer to the appropriate
sales drawings for further information.
2.3 SAFETY AGENCY APPROVALS
UL File: E29179
CSA Certificate: LR19980
TUV Certificate: R72081037
3.0 APPLICABLE STANDARDS AND SPECIFICATIONS
- EIA-364-1000
- Molex solderability specification SMES-152
4.0 PACKAGING
Parts shall be packaged to protect against damage during normal handling, transit and storage. For
details refer to the Packaging Specification as called out on the applicable product Sales Drawing.
5.0 RATINGS
5.1 VOLTAGE
600 Volts AC RMS or 600 Volts DC
5.2 APPLICABLE WIRES
WIRE GAUGE
INSULATION DIAMETER
16 AWG
1.80-3.10 millimeters / .071-.122 inches
18-20 AWG
1.65-2.95 millimeters / .065-.116 inches
5.3 TEMPERATURE RATING
Mini-Fit Plus HCS has a field temperature of 65°C and field life rating for 10 years based on
testing per EIA-364-17B, Method A.
5.4 WAVE SOLDER PROCESS TEMPERATURE
Headers with molded pegs: 240°C MAX.
Headers without pegs: 265°C MAX
5.5 DURABILITY (MATING CYCLES)
Tin: 100 cycles
Gold: 250 cycles
Durability ratings established as tested per Durability Test Procedures described by EIA-364-09C
and meet requirements for low level contact resistance and DWV as prescribed per EIA-364-1000
Test Sequence Group 7.
REVISION:
C1
ECR/ECN INFORMATION:
EC No: UCP2011-0141
DATE: 2010 /07/15
DOCUMENT NUMBER:
PS-45750-001
TITLE:
PRODUCT SPECIFICATION FOR
MINI-FIT PLUS HCS
CONNECTOR SYSTEM
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PRODUCT SPECIFICATION
5.6 MAXIMUM CURRENT RATING (AMPERES)**
WIRE-TO-WIRE
Single Row Circuit Sizes
Dual Row Circuit Sizes
Wire Size
3
4
5
2
4
6, 8
10, 12
14, 16, 18 20, 22, 24
16 AWG
13A
12.5A
12A
13A
12A
11A
10.5A
10A
9.5A
18 AWG
11A
10.5A
10A
11A
10A
9A
8.5A
8A
7.5A
20 AWG
9.5A
9A
9A
9.5A
8.5A
8A
7.5A
7A
6.5A
WIRE-TO-BOARD
Single Row Circuit Sizes
Dual Row Circuit Sizes
Wire Size
3
4
5
2
4
6, 8
10, 12
14, 16, 18 20, 22, 24
16 AWG
12.5A
12A
11.5A
12.5A
11.5A
10A
9A
8.5A
8.0A
18 AWG
10.5A
10A
9.5A
10.5A
9.5A
8.5A
8A
7.5A
7A
20 AWG
9A
8.5A
8.5A
9A
8A
7A
6.5A
6A
5.5A
BOARD-TO-BOARD
Dual Row Circuit Sizes
2
4
6, 8
10, 12
11.5A
11A
9.5A
8A
14, 16, 18 20, 22, 24
6.5A
5A
** Ratings shown represent MAXIMUM current carrying capacity of a fully loaded connector with
all circuits powered. Ratings are based on a 30°C maximum temperature rise limit over ambient
(room temperature). Testing conducted with tinned copper conductor stranded wire. Above
charts are intended as a guideline. Current rating is application dependent. Appropriate de-rating
is required depending on factors such as higher ambient temperature, smaller copper weight of
PCB traces, gross heating from adjacent modules or components and other factors that influence
connector performance.
REVISION:
C1
ECR/ECN INFORMATION:
EC No: UCP2011-0141
DATE: 2010 /07/15
DOCUMENT NUMBER:
PS-45750-001
TITLE:
PRODUCT SPECIFICATION FOR
MINI-FIT PLUS HCS
CONNECTOR SYSTEM
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PRODUCT SPECIFICATION
6.0 PRODUCT PERFORMANCE TESTS & REQUIREMENTS
6.1 ELECTRICAL REQUIREMENTS
ITEM
TEST
TEST PROCEDURE
REQUIREMENT
10 mΩ Maximum Initial
resistance for each test
sequence. Resistance
measurements for subsequent
tests are the Maximum change
from Initial as specified.
1
Contact
Resistance
(Low Level)
EIA-364-23: Mate connectors; apply a
maximum voltage of 20 mV and a current
of 100 mA. Wire resistance shall be
removed from the measured value.
2
Insulation
Resistance
Mate connectors: apply a voltage of 500
VDC between adjacent terminals and
between terminals to ground.
1000 Megohms
MINIMUM
3
Dielectric
Withstanding
Voltage
EIA-364-20: Apply a voltage of 1500 VAC
for 1 minute between adjacent contacts.
No breakdown.
Current leakage < 5 mA
4
EIA-364-70 (Temperature Rise) & EIA-36455 (Current Cycling): Apply current to
mated connectors & incrementally increase
Temperature Rise
until specified T-Rise is reached to
(via Current Cycling) establish rated current. Measure the T-Rise
at the rated current after 96 hours, during
current cycling (45 minutes ON and 15
minutes OFF per hour) for 240 hours, and
after final 96-hour steady state.
Temperature rise:
+30°C MAXIMUM
6.2 MECHANICAL REQUIREMENTS
ITEM
TEST
TEST PROCEDURE
Tin, W-W & W-B (formed pin):
Mate: 15.6 N (3.50 lbf) MAX.
Unmate: 13.8N (3.10 lbf) MAX.
Terminal Mate /
Unmate Forces
Per Circuit for:
1
REVISION:
C1
REQUIREMENT
Mate and unmate female to male crimp
Gold, W-W & W-B (formed pin):
terminal or female terminal to header at a
Mate: 4.9 N (1.10 lbf) MAX.
rate of 25 ± 6 mm (1 ± ¼ inch) per minute.
Unmate:
4.0 N (0.91 lbf) MAX.
Wire – Wire;
Testing to be conducted with individual
Wire – Board
Tin, W-B (solid pin):
(single) circuit. Measure and record the
(formed pin header);
Mate: 10.5 N (2.36 lbf) MAX.
maximum mate and unmate forces across 5
and
Unmate: 11.0N (2.47 lbf) MAX.
mating cycles.
Wire – Board (solid
pin header)
Gold, W-B (solid pin):
Mate: 3.4 N (0.77 lbf) MAX.
Unmate: 2.8 N (0.63 lbf) MAX.
ECR/ECN INFORMATION:
EC No: UCP2011-0141
DATE: 2010 /07/15
DOCUMENT NUMBER:
PS-45750-001
TITLE:
PRODUCT SPECIFICATION FOR
MINI-FIT PLUS HCS
CONNECTOR SYSTEM
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PRODUCT SPECIFICATION
6.2 MECHANICAL REQUIREMENTS (CON’D)
ITEM
2
TEST PROCEDURE
REQUIREMENT
Normal
Force
Apply a perpendicular force simultaneously
to each beam until the desired total
deflection is achieved. Return to original
size, then deflect beams a second time and
measure normal force.
3.5 N (360 g) MINIMUM
3
Durability
Per EIA-364-09C, mate connectors 100
cycles for tin plated product, 250 cycles for
gold plated product at a maximum rate of
500 cycles per minute.
4
Durability
(preconditioning)
Mate connectors by hand, 20 cycles for tin
plated product, 50 cycles for gold as
required prior to environmental test
sequence as indicated.
Visual: no damage
5
Reseating
Unmate / mate connectors by hand three
cycles.
Visual: no damage
6
Vibration
(Random)
EIA 364-28: Mate connectors and vibrate
per, test condition VII.
10 mΩ Max. chg. from Initial;
Discontinuity < 1 microsecond
7
Crimp Terminal
Insertion Force
(into housing)
Apply an axial insertion force on the
terminal at a rate of 25 ± 6 mm (1 ± ¼
inches).
15.0 N (3.37 lbf)
MAXIMUM insertion force
8
Crimp Terminal
Retention Force
(in housing)
Axial pullout force on the terminal in the
housing at a rate of 25 ± 6 mm (1 ± ¼ inch)
per minute.
30 N (6.74 lbf)
MINIMUM retention force
9
Wire Crimp
Retention
10
Thumb Latch
Operation Force
11
REVISION:
C1
TEST
Thumb Latch Yield
Strength
ECR/ECN INFORMATION:
EC No: UCP2011-0141
DATE: 2010 /07/15
DOCUMENT NUMBER:
PS-45750-001
10 mΩ Max. chg. from Initial;
Visual: No Damage
Apply an axial pullout force on the wire at a 16 Awg = 68.4 N (15.4 lbf) Min.
rate of 25 ± 6 mm (1 ± ¼ inches) per
18 Awg = 68.4 N (15.4 lbf) Min.
minute.
20 Awg = 58.7 N (13.2 lbf) Min.
Depress latch at a rate of 25 ± 6mm (1 ± ¼
inches) per minute.
16.7 N (3.75 LBF) MAX.
Manually mate and unmate unloaded
housings for 30 cycles. Following the 30th
mate, pull apart housings in an axial
direction at a rate of 25 ± 6mm (1 ± ¼
inches) per minute.
75.2 N (16.9 LBF) MIN.
TITLE:
PRODUCT SPECIFICATION FOR
MINI-FIT PLUS HCS
CONNECTOR SYSTEM
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PRODUCT SPECIFICATION
6.2 MECHANICAL REQUIREMENTS (CON’D)
ITEM
TEST
12
Header Solid Pin
Retention Force
in Housing
13
14
TEST PROCEDURE
REQUIREMENT
Axial pullout force on the terminal in the
housing at a rate of 25 ± 6 mm (1 ± ¼ inch)
per minute.
Tin
4.45 N (1.00 lbf)
MINIMUM
Gold
4.45 N (1.00 lbf)
MINIMUM
Header Stamped Pin Axial pullout force on terminal from housing
at a rate of 25 ± 6 mm (1 ± ¼ inch) per
Retention Force
in Housing
minute.
30 N (6.74 lbf)
MINIMUM retention force
Engage and separate a connector at a rate
of 25 ± 6 mm (1 ± ¼ inch) per minute.
(Applies to parts with PCB retention
features only)
PCB Peg
Engagement and
Separation Forces
98.0 N (22.0 lbf)
MAX. insertion force;
10.0 N (2.24 lbf)
MIN. withdrawal force
6.3 ENVIRONMENTAL REQUIREMENTS
ITEM
TEST
1a
Temperature Life
Group 1
Per EIA-364-17, method A: mate
10 mΩ Max. chg. from Initial;
connectors and expose to 240 hours at 105
Visual: No Damage
± 2°C.
1b
Temperature Life
(preconditioning)
Groups 3 & 5
Per EIA-364-17, method A: mate
10 mΩ Max. chg. from Initial;
connectors and expose to 120 hours at 105
Visual: No Damage
± 2°C.
1c
Temperature Life
(preconditioning)
Group 4
Per EIA-364-17, method A: mate
10 mΩ Max. chg. from Initial;
connectors and expose to 300 hours at 105
Visual: No Damage
± 2°C.
2
3
REVISION:
C1
Thermal
Shock
Cyclic Temperature
& Humidity
TEST PROCEDURE
Per EIA-364-32, method A, test condition I,
test duration A-4: mate connectors and
expose for 10 cycles between –55°C and
105° C; dwell 0.5 hours at each
temperature.
Per EIA-364-31, method III w/o
conditioning, initial measurements, cold
shock and vibration. Cycle mated
connectors between 25°C ±3°C @ 80%
±3% RH and 65°C ±3°C @ 50% ±3RH.
Ramp time: 0.5 hr.; dwell time: 1 hr.
Perform 24 cycles.
ECR/ECN INFORMATION:
EC No: UCP2011-0141
DATE: 2010 /07/15
DOCUMENT NUMBER:
PS-45750-001
REQUIREMENT
TITLE:
10 mΩ Max. chg. from Initial;
Visual: No Damage
Dielectric Strength per 5.1.3
Insulation Resistance per 5.1.2
10 mΩ Max. chg. from Initial;
Visual: No Damage
PRODUCT SPECIFICATION FOR
MINI-FIT PLUS HCS
CONNECTOR SYSTEM
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PRODUCT SPECIFICATION
6.3 ENVIRONMENTAL REQUIREMENTS (CON’D)
4
5
Thermal Cycling
6
Solderability
7
Solder Temperature
Heat Transfer
Resistance
REVISION:
C1
Mixed Flowing Gas
Per EIA-364-65 with Class IIA gas
concentrations following Telcordia
Specification GR1217.
Per EIA-364-1000 Test Group 5: Cycle
mated connector between 15°C±3°C and
85°C±3°C as measured on the part. Ramps
10 mΩ Max. chg. from Initial;
should be a minimum of 2°C per minute,
and dwell times should insure contacts
Visual: No Damage
reach the temperature extremes (minimum
of 5 minutes). Humidity is not controlled.
Perform 500 cycles.
DATE: 2010 /07/15
DOCUMENT NUMBER:
PS-45750-001
Solder coverage:
95% MINIMUM
(per SMES-152)
Per SMES-152
Expose connector terminals tails to wave
solder process.
Dwell time duration: 5 ± 0.5 seconds;
Solder Temperature: 260 ± 5°C
ECR/ECN INFORMATION:
EC No: UCP2011-0141
10 mΩ Max. chg. from Initial;
Visual: No Damage
TITLE:
Visual: No Damage to the
insulator where terminal or pin
locks to the connector housing.
PRODUCT SPECIFICATION FOR
MINI-FIT PLUS HCS
CONNECTOR SYSTEM
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PRODUCT SPECIFICATION
7.0 TEST SEQUENCES
Environmental test sequences for Groups 1, 2, 3, 5 and 7 performed in accordance with
EIA-364-1000. Sequence for Group 4 per Nortel Optical Networks specification test plan.
Test Group 1
(10) Tin; (10) Gold
Test Group 2
(10) Tin; (10) Gold
Test Group 3
(10) Tin; (10) Gold
Initial Low Level
Contact Resistance
Initial Low Level
Contact Resistance
Initial Low Level
Contact Resistance
Durability
(preconditioning)
Durability
(preconditioning)
Durability
(preconditioning)
Low Level
Contact Resistance
Low Level
Contact Resistance
Low Level
Contact Resistance
Temperature Life
105°C for 240 hrs.
Thermal Shock
(85°C to -55°C)
Temperature Life
(preconditioning)
105°C for 120 hrs.
Low Level
Contact Resistance
Low Level
Contact Resistance
Reseating
Cyclic Humidity
(25°C @ 80% RH to
65°C @ 50% RH
Final Low Level
Contact Resistance
Low Level
Contact Resistance
Low Level
Contact Resistance
Vibration
Final Low Level
Contact Resistance
Reseating
Final Low Level
Contact Resistance
REVISION:
C1
ECR/ECN INFORMATION:
EC No: UCP2011-0141
DATE: 2010 /07/15
DOCUMENT NUMBER:
PS-45750-001
TITLE:
PRODUCT SPECIFICATION FOR
MINI-FIT PLUS HCS
CONNECTOR SYSTEM
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PRODUCT SPECIFICATION
7.0 TEST SEQUENCES (CON’D)
Test Group 4
(10) Gold
Unmate / Mate
1 Cycle
Initial Low Level
Contact Resistance
Mixed Flowing Gas
5 Days
Durability
50 cycles
Low Level
Contact Resistance
Temperature Life
(preconditioning)
Unmate / Mate
1 Cycle
Low Level
Contact Resistance
Mixed Flowing Gas
5 Days
Mixed Flowing Gas
5 Days
Low Level
Contact Resistance
Low Level
Contact Resistance
Thermal Disturbance
Unmate / Mate
1 Cycle
Final Low Level
Contact Resistance
Mixed Flowing Gas
5 Days
Low Level
Contact Resistance
REVISION:
C1
ECR/ECN INFORMATION:
EC No: UCP2011-0141
DATE: 2010 /07/15
DOCUMENT NUMBER:
PS-45750-001
TITLE:
PRODUCT SPECIFICATION FOR
MINI-FIT PLUS HCS
CONNECTOR SYSTEM
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PRODUCT SPECIFICATION
7.0 TEST SEQUENCES (CON’D)
Test Group 5
(10) Tin
Individual Tests
Test Group 7
(10) Tin; (10) Gold
Mating / Unmating
Force (individual ckts.)
Initial Low Level
Contact Resistance
Initial Low Level
Contact Resistance
Temperature Rise
Durability
(preconditioning)
Dielectric withstanding
voltage
Crimped Wire
Retention
Low Level
Contact Resistance
Low Level
Contact Resistance
PC Tail Retention in
Housing
Crimped Terminal
Insertion / Retention
Force in Housing
Temperature Life
(preconditioning)
105°C for 120 hrs.
Durability
100 cycles tin;
250 cycles gold
Low Level
Contact Resistance
Final Low Level
Contact Resistance
Thermal Cycling
15°C to 85°C
Dielectric withstanding
voltage
Solder Heat Transfer
Resistance
Solderability
Insulation Resistance
PCB Peg Engagement
and Separation Forces
Low Level
Contact Resistance
Thumb Latch
Operation Force
Reseating
Thumb Latch Yield
Strength
Final Low Level
Contact Resistance
REVISION:
C1
ECR/ECN INFORMATION:
EC No: UCP2011-0141
DATE: 2010 /07/15
DOCUMENT NUMBER:
PS-45750-001
Normal Force
TITLE:
PRODUCT SPECIFICATION FOR
MINI-FIT PLUS HCS
CONNECTOR SYSTEM
SHEET No.
13 of 13
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
BWIRKUS
BWIRKUS
APATEL
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC