IDC Systems Dip Plugs PRODUCT DESCRIPTION The Standard and Low Profile DIP Plugs are primarily used as a disconnectable interface to DIP sockets. Heavy-duty leads are standard features on both Standard and Low Profile DIP Plugs. Low Profile DIP Plugs are also available with tin-plated pins, providing a permanent flat cable transition to printed circuit boards. DIP PLUGS STANDARD AND LOW PROFILE DESIGN ADVANTAGES • Contact Material—Beryllium copper with 30 microinches min. gold over 50 micro inches min. nickel plating. • Standard DIP Plugs available in 14 and 16 pin versions to mate with DIP sockets for disconnect applications on 2.54mm x 7.62mm (.100”x .300) grids. • Low Profile DIP Plugs available in 9 contact sizes- 8, 14. 16, 18, 20, 22, 24, 40, and 48. • Heavy-duty gold-plated contacts provided on both Standard and Low Profile DIP Plugs. DIP PLUGS INDEX • Heavy-duty tin-plated contacts available on Low Profile DIP Plugs. Standard 14 & 16 position ......................................................54 • Snap-on strain reliefs available for 24- and 40-position Low Profile versions. Low Profile 22 position ............................................................56 Low Profile 8-20 position ........................................................55 Low Profile 24-48 position ......................................................57 LR92984 Thomas & Betts Electronics/OEM Division Tel: 901-252-5000 Fax: 901-252-1312 53 E60980 IDC Systems Dip Plugs DIP PLUGS STANDARD 14 & 16 POSITION LR92984 E60980 PHYSICAL PROPERTIES INSULATION MATERIAL: Glass filled thermoplastic rated UL 94V-0 COLOR: Blue CONTACTS: Beryllium copper; 30µ inches min. gold over 50µ inches nickel in contact zone; tin/lead over nickel in termination area. ELECTRICAL PROPERTIES CURRENT RATING: 1 Amp INSULATION RESISTANCE: >1 x 109 0hms DIELECTRIC STRENGTH: >1000 VRMS at sea level ENVIRONMENTAL PROPERTIES TEMPERATURE RATING: -55˚C TO 125°C APPLICATION TOOLING HAND TOOL use Die BENCH PRESS (MANUAL) use Platen use Base Plate BENCH PRESS (PNEUMATIC) use Platen use Base Plate 779-2100 779-2162 779-3200 779-3130 779-3162 779-3500XT 779-3130 779-3162 CABLE See pages 116-128 Ordering Information CATALOG NO. NO. OF POS. DIMENSIONS IN MM (INCHES) A B 609-M141H 14 19.35 (.762) 15.24 (.600) 609-M161H 16 21.89 (.862) 17.78 (.700) H = AU OVER NOTE: CONNECTOR SPACINGS ARE GIVEN AS MINIMUMS FOR EASE OF PLUGGING OR UNPLUGGING . GREATER SPAC - ING IN AT LEAST ONE DIRECTION IS RECOMMENDED . NI Thomas & Betts Electronics/OEM Division Tel: 901-252-5000 Fax: 901-252-1312 Dimensions shown are for reference only. Dimensions are in millimeters (inches). 54 IDC Systems Dip Plugs DIP PLUGS LOW PROFILE 8-20 POSITION LR92984 E60980 PHYSICAL PROPERTIES INSULATION MATERIAL: Glass filled thermoplastic rated UL 94V-0 COLOR: Blue CONTACTS: Beryllium copper; 30µ inches min. gold over 50µ inches nickel in contact zone; tin/lead over nickel in termination area. ELECTRICAL PROPERTIES CURRENT RATING: 1 Amp INSULATION RESISTANCE: >1 x 109 0hms DIELECTRIC STRENGTH: >1000 VRMS at sea level ENVIRONMENTAL PROPERTIES TEMPERATURE RATING: -55˚C TO 125°C APPLICATION TOOLING HAND TOOL use Die BENCH PRESS (MANUAL) use Platen use Base Plate BENCH PRESS (PNEUMATIC) use Platen use Base Plate 779-2100 779-2162 779-3200 779-3130 779-3162 779-3500XT 779-3130 779-3162 CABLE See pages 116-128 Ordering Information CATALOG NO. NO. OF POS. DIMENSIONS IN MM (INCHES) A B 609-M085H 8 11.76 (.463) 7.62 (.300) 609-M145H 14 19.38 (.763) 15.24 (.600) 609-M165H 16 21.92 (.863) 17.78 (.700) 609-M185H 18 24.46 (.963) 20.32 (.800) 609-M205H 20 27.00 (1.063) 22.86 (.900) 609-M085TH 8 11.76 (.463) 7.62 (.300) 609-M145TH 14 19.38 (.763) 15.24 (.600) 609-M165TH 16 21.92 (.863) 17.78 (.700) 609-M185TH 18 24.46 (.963) 20.32 (.800) 609-M205TH 20 27.00 (1.063) 22.86 (.900) NOTE: CONNECTOR SPACINGS ARE GIVEN AS MINIMUMS FOR EASE OF PLUGGING OR UNPLUGGING . H = AU OVER NI HT = TIN OVER NI GREATER SPACING IN AT LEAST ONE DIRECTION IS RECOMMENDED . Thomas & Betts Electronics/OEM Division Tel: 901-252-5000 Fax: 901-252-1312 Dimensions shown are for reference only. Dimensions are in millimeters (inches). 55 IDC Systems Dip Plugs DIP PLUGS LOW PROFILE 22 POSITION LR92984 E60980 PHYSICAL PROPERTIES INSULATION MATERIAL: Glass filled thermoplastic rated UL 94V-0 COLOR: Blue CONTACTS: Beryllium copper; 30µ inches min. gold over 50µ inches nickel in contact zone; tin/lead over nickel in termination area. ELECTRICAL PROPERTIES CURRENT RATING: 1 Amp INSULATION RESISTANCE: >1 x 109 0hms DIELECTRIC STRENGTH: >1000 VRMS at sea level ENVIRONMENTAL PROPERTIES TEMPERATURE RATING: -55˚C TO 125°C APPLICATION TOOLING HAND TOOL use Die BENCH PRESS (MANUAL) use Platen use Base Plate BENCH PRESS (PNEUMATIC) use Platen use Base Plate 779-2100 779-2162 779-3200 779-3130 779-3162 779-3500XT 779-3130 779-3162 CABLE See pages 116-128 Ordering Information CAT NO. Note: Connector spacings are given as minimums for ease of plugging or unplugging. Greater spacing in at least one direction is recommended. DESCRIPTION 609-M225H Gold over Nickel 609-M225TH Tin over Nickel Thomas & Betts Electronics/OEM Division Tel: 901-252-5000 Fax: 901-252-1312 Dimensions shown are for reference only. Dimensions are in millimeters (inches). 56 IDC Systems Dip Plugs DIP PLUGS LOW PROFILE 24 TO 48 POSITION LR92984 E60980 PHYSICAL PROPERTIES INSULATION MATERIAL: Glass filled thermoplastic rated UL 94V-0 COLOR: Blue CONTACTS: Beryllium copper; 30µ inches min. gold over 50µ inches nickel in contact zone; tin/lead over nickel in termination area. A ELECTRICAL PROPERTIES CURRENT RATING: 1 Amp INSULATION RESISTANCE: >1 x 109 0hms DIELECTRIC STRENGTH: >1000 VRMS at sea level ENVIRONMENTAL PROPERTIES TEMPERATURE RATING: -55˚C TO 125°C CABLE See pages 116-128 B B Ordering Information NO. OF POSITIONS GOLD OVER NICKEL CATALOG NO. BY CONTACT STYLE TIN OVER NICKEL STRAIN RELIEF 24 609-M245H 609-M245TH 609-M245S 32.00 ± .25 (1.260 ± .010) 32.00 ± .25 (1.260 ± .010) 40 609-M407H 609-M407TH 609-M407S 52.83 ± .25 (2.080 ±.010) 52.45 ± .25 (2.065 ± .010) 48 609-M485H 609-M485TH 609-M485S 62.63 ± .25 (2.466 ±.010) — Thomas & Betts Electronics/OEM Division Tel: 901-252-5000 Fax: 901-252-1312 DIMENSIONS A B Dimensions shown are for reference only. Dimensions are in millimeters (inches). 57