Temperature Controls Single Loop PID-Controllers Type PDI 40 • 4-dgt multi-range µP-based PID controller • Temperature measurements in °C or °F • All software functions selectable by key-pad • PID, ON/OFF and neutral zone selectable controls • Autotuning, direct or reverse PID control and dynamic setpoint capability • One relay or SSR control output • One independent alarm setpoint (on request) • Front size: 48 x 48mm Product Description Ordering Key 4-dgt multi-range µP-based controller for temperature measurements in °C or °F and for process signals. Input from thermoresistance or thermocouple, PTC, 0/4 to 20mA or 0 to 10VDC. Any parameter is fully programm- able by user-friendly key-pad. The PDI 40 includes autotuning, direct or reverse PID control and dynamic setpoint capability. The housing is easy to mount and ensures a degree of protection of IP 54. Model Measurement Power supply Control output (Out 1) Alarm output (Out 2) Measurements Power supply Control output (Out 1) Alarm output (Out 2) T1: T2: A: R: 0: X: R: 0: PDI40 T1 DRX Type Selection T3: C1: C2: V1: TC inputs: J, K, S RTD inputs: Pt100, Ni100 PTC input: KTY81 4 to 20 mA DC 0 to 20 mADC 0 to 10 VDC 24 VAC, -10% +10%, 50/60 Hz 48 VAC, -10% +10%, 50/60 Hz 115 VAC, -10% +10%, 50/60 Hz 230 VAC, -10% +10%, 50/60 Hz (standard) 120 VAC, -10% +10%, 50/60 Hz 240 VAC, -10% +10%, 50/60 Hz 24 VDC, -10% +10% with galvanic insulation 1) B: Relay SSR (12VDC) None Relay SSR (12VDC) 1) C: 1) D: E: 1) F: 1) 3: 1) 1) On request Input Specifications Accuracy RTD (Pt100, Ni100) (@ 25°C ± 5°C, R.H. ≤ 60%) TC (J, K, S) (@ 25°C ± 5°C, R.H. ≤ 60%) PTC (RTY81, 990Ω @25°C) (@ 25°C ± 5°C, R.H.≤60% ) Process Signals (20mA, 10V) (@ 25°C ± 5°C, R.H.≤60% ) ± 0.5% f.s., ± 1 dgt ± 0.5% f.s., ± 1 dgt ± 0.5% f.s., ± 1 dgt ± 0.5% f.s., ± 1 dgt Temperature drift RTD TC PTC (KTY 81, 990Ω@25°C) Process signals Sampling rate Display Max. and min. indication RTD/TC/PTC Process signals Specifications are subject to change without notice (26.10.99) ± 150 ppm/°C ± 150 ppm/°C ± 150 ppm/°C ± 150 ppm/°C 1 time/second 7-segment LED, h 12 mm Depending on range and type of the temperature probe Max. 7000 (700,0), Min. -999 (-99.9) 1 PDI 40 Input Specifications (cont.) Compensation RTD TC For 3-wire connections, line resistance up to 10 Ω Cold junction, within the temperature range from 0 to 55°C Input RTD ranges Probe: Pt100 -200°C/-328°F to+600°C /+1112°F -99.9°C/°F to +600.0°C/+999.9°F Probe: Ni100 -50°C/-58°F to +150°C/+302°F -50.0°C/-58.0°F to+150.0°C/+302.0°F Input PTC ranges: -50°C/-58°F to +150°C/+302°F Probe: KTY81 (990Ω @ 25°C) -50.0°C/-58.0°F to +150.0°C/+302.0°F Input TC ranges Probe: TC-J Probe: TC-K Probe: TC-S Input process signal ranges Key-pad 0°C/+32°F to +800°C/+1472°F 0°C/+32°F to +1200°C/+2192°F 0°C/+32°F to +1600°C/+2912°F -999 to 7000 -99.9 to 700.0 3 Keys: “S” to enter into the programming procedure; “UP/DOWN” for parameter selection; “S” + “UP/DOWN” for value programming Output Specifications Output combinations Control output Control types Setpoint adjustment Limits of setpoint adjustment PID control parameters ON/OFF control parameters Neutral zone control - only one control output (Out 1) type: ON/OFF, PID; - one independent control output (Out 1) with additional alarm output: up, down alarm; - two dependent ON/OFF control outputs; - one ON/OFF control output (Out 1) with dependent relative or absolute alarm output: up, down alarm; - one control output with additional control output (dead band) to carry out the neutral zone control 1 (standard) PID, ON/OFF 0 to 100% of the input range. Programmable minimum and maximum values Programmable proportional band within the whole input range (1 or 0.1 resolution); Programmable manual reset within the whole input range; Programmable integral time (0 to 3600 s); Programmable derivative time (0 to 3600 s); Programmable cycle time (1 to 500 s) Programmable hysteresis within the whole input range; Programmable activation time delay (0 to 500 s) Programmable dead band within the whole input range (available only if the 2nd output is present) Output Working Type of output Insulation Alarm output Output types Alarm functions Setpoint adjustment Limits of setpoint adjustment ON/OFF control parameters Neutral zone control Output working Type of output Insulation Direct (cooling) or reverse (heating) Relay: 8A-AC1, 3A-AC3, 250 VAC, 100.000 cycles SSR: 12 VDC/max. 12 mA Relay output: 2000 Vrms from output to: measuring input, AC power supply input. SSR output: no insulation from output to measuring input. 2000 Vrms from output to AC power supply input. 1 (on request) Alarm, ON/OFF, neutral zone Up alarm or down alarm 0 to 100% of the input range Programmable minimum and maximum values Programmable hysteresis within the whole measuring range Programmable activation time delay (0 to 500 s) Programmable dead band within the whole measuring range Direct (cooling) or reverse (heating) Relay: 8A-AC1, 3A-AC3, 250 VAC, 100.000 cycles SSR: 12 VDC/max. 12 mA Relay output: 2000 Vrms from output to measuring input, AC power supply input. SSR output: no insulation from output to measuring input. 2000 Vrms from output to AC power supply input. Software functions Dynamic setpoint (see fig. 4) 2 - Action only on 1st output, automatic increase of the set-point up to the programmed one - Half band programming (drb) (0 to 100% of the input range) over which the dynamic set-point is active - step increase (dSI) parameter, programmable from 0 to 100% of the input range - time interval (dSt) between two step increases programmable from 1 to 3600 s Specifications are subject to change without notice (26.10.99) PDI 40 Software Functions (cont.) Scaling factor programming of the lower limit of the displayed scale (only mA/V input) connected to 0 mA/V or 4 mA, programming of the higher limit of the displayed scale (only mA/V input) connected to 20 mA/10 V. Offset programming value: from –999 to 999, selection of decimal point activation (1 or 0.1), °C/°F engineering unit selection, least digit approximation Autotuning Diagnostics Burn-out TC RTD /PTC/mA/V Outputs Activation of autotuning feature or manual programming of the PID parameters The display flashes when the limits of the displayed range are exceeded. Over-range: EEEE Under-range: - - - Opening of the probe connection, EEEE indication Opening of the probe connection, EEEE indication Probe short-circuit, - - - - indication In case of error the outputs are de-activated Supply Specifications General Specifications AC supply Dielectric strength Noise rejection NMRR CMRR EMC Safety standards Connector Housing Dimensions Material Insulation DC supply Insulation Power consumption Operating temperature Storage temperature Insulation reference voltage 24 VAC, 48 VAC, 115 VAC, 120 VAC, 230 VAC, 240 VAC, -10%+10%, 50/60 Hz 2000 Vrms from power supply input to: measuring input, relay output 24 VDC, ±10% 500 Vrms from power supply input to: measuring input, relay output 5 VA From 0° to +55°C (R.H. < 90% non-condensing) From -10° to +60°C (R.H. < 90% non-condensing) 300 Vrms to earth Dimensions Specifications are subject to change without notice (26.10.99) Degree of protection Weight Approvals 3750 Vrms for 1 minute 40 dB, from 40 to 60 Hz 100 dB, from 40 to 60 Hz EN 50 081-1, EN 50 082-1 EN 60730-1 Fast-on 6,3 mm 48 x 48 x 107 mm ABS, self-extinguishing: UL 94 V-0 IP 54 with gasket Approx. 250 g CE Terminal Board 3 PDI 40 Output Controls ON/OFF control ON/OFF control Fig. 1 Fig. 2 Neutral zone control Dynamic setpoint Fig. 3 -d +d dB Fig. 4 = negative hysteresis = positive hysteresis = dead band drb = half band parameter dSI = step increase dSt = time interval between two step increases Front Panel Description 2 ” ” and ” ” - Up and down keys for selecting programming parameters. - S + Up and down Keys for value programming. 3 1 1. Key-pad Set-up and programming procedures are easily controlled by the 3 pushbuttons. “S” - Key to enter the programming procedure (instrument configuration) 4 2. Display 4-digit (maximum read-out 7000). Alphanumeric indication by means of 7-segment display for: - Displaying of the measured value, over-range, burn-out and programming indications. - Indication of programming parameters. 3. LED’s 4 red LEDs for the indication of: - process variable under (–) the setpoint limit - process variable over (+) the setpoint limit - activation of the first output (out 1) - activation of the second output (out 2) 1 green LED for the indication of the process variable equal to the setpoint. Specifications are subject to change without notice (26.10.99)