BC COMPONENTS DATA SHEET 198 PHR-SI Aluminum electrolytic capacitors Power High Ripple Current Snap-in Product specification Supersedes data of April 1999 File under BC Components, BC01 2000 Jan 18 BC Components Product specification Aluminum electrolytic capacitors Power High Ripple Current Snap-in 198 PHR-SI FEATURES • Polarized aluminum electrolytic capacitors, non-solid electrolyte dbook, 4 columns • Large types, miniaturized dimensions, cylindrical aluminum case, insulated with a blue sleeve • Pressure relief on the side of the aluminum case • Charge and discharge proof • Very high ripple current capability • Keyed polarity version available. CCA401 APPLICATIONS • Motor control and industrial systems Fig.1 Component outlines. • Smoothing and filtering • Standard and switched mode power supplies • Energy storage in pulse systems. handbook, 4 columns smaller dimensions 057 PSM-SI 198 PHR-SI longer life higher ripple 157 PUM-SI CCB464 QUICK REFERENCE DATA DESCRIPTION VALUE Case size (∅Dnom × Lnom in mm) 22 × 25 to 35 × 60 56 to 680 µF Rated capacitance range (E6/E12 series), CR ±20% Tolerance on CR Rated voltage range, UR 400 and 450 V Category temperature range −25 to +85 °C Endurance test at 85 °C 7000 hours Useful life at 85 °C 15000 hours Shelf life at 0 V, 85 °C 1000 hours Based on sectional specification IEC 60384-4/EN130300 Climatic category IEC 60068 2000 Jan 18 25/085/56 2 BC Components Product specification Aluminum electrolytic capacitors Power High Ripple Current Snap-in 198 PHR-SI Selection chart for CR, UR and relevant nominal case sizes (∅D × L in mm) Preferred types in bold. UR (V) CR (µF) 400 450 56 22 × 25 22 × 25 68 22 × 25 22 × 30 − 22 × 30 − 25 × 25 22 × 30 22 × 35 82 100 120 150 180 − 25 × 30 22 × 35 22 × 40 25 × 30 25 × 30 − 30 × 25 22 × 40 25 × 40 25 × 35 30 × 30 25 × 40 25 × 40 30 × 30 30 × 35 35 × 25 35 × 25 25 × 45 25 × 50 30 × 35 30 × 40 35 × 30 35 × 30 30 × 40 30 × 45 35 × 30 35 × 35 30 × 45 30 × 50 35 × 35 35 × 40 30 × 50 35 × 45 35 × 40 − 470 35 × 45 35 × 50 560 35 × 50 35 × 60 680 35 × 60 35 × 60 220 270 330 390 2000 Jan 18 3 BC Components Product specification Aluminum electrolytic capacitors Power High Ripple Current Snap-in 198 PHR-SI MECHANICAL DATA AND PACKAGING QUANTITIES Two terminal snap-in ∅D handbook, 4 columns handbook, 2 columns + TERMINAL L + 2 max. L 10 ±0.1 − TERMINAL Bottom view CCA995 4.0 ±0.5 CCB435 Dimensions in mm. For dimensions see Table 1. The minus terminal can be marked with a black dot or with an imprinted ‘−’ sign. ∅2 ±0.1 (2×) Dimensions in mm. Fig.3 Mounting hole diagram. Fig.2 Two terminal snap-in. Three terminal snap-in (available on request) ∅2 ±0.1 (2×) ∅D ∅2.5 ±0.1 handbook, 4 columns handbook, 2 columns + TERMINAL L + 2 max. L − TERMINAL 10 ±0.1 3.3 ±0.1 minus pole marking Bottom view 4 ±0.5 CCC162 Dimensions in mm. For dimensions see Table 1. The minus terminal can be marked with a black dot or with an imprinted ‘−’ sign. The negative terminal has TWO pins which are BOTH electrically connected. Fig.4 Three terminal snap-in. 2000 Jan 18 4.75 ±0.1 CCC163 Dimensions in mm. The 10 mm spacing of the 2 pin snap-in is used as the base layout and a third hole is added. The third hole is closer to the negative primary hole so that polarization is always maintained, together with added mechanical stability. Fig.5 Mounting hole diagram. 4 BC Components Product specification Aluminum electrolytic capacitors Power High Ripple Current Snap-in Table 1 198 PHR-SI Physical dimensions, mass and packaging information; see Figs 2 and 4 NOMINAL CASE SIZE ∅D × L (mm) ∅Dmax (mm) Lmax (mm) MASS (g) PACKAGING QUANTITIES (units per box) CARDBOARD BOX DIMENSIONS l×w×h (mm) 22 × 25 22 × 30 22 × 35 22 × 40 25 × 25 25 × 30 25 × 35 25 × 40 25 × 45 25 × 50 30 × 25 30 × 30 30 × 35 30 × 40 30 × 45 30 × 50 35 × 25 35 × 30 35 × 35 35 × 40 35 × 45 35 × 50 35 × 60 23 23 23 23 26 26 26 26 26 26 31 31 31 31 31 31 36 36 36 36 36 36 36 27 32 37 42 27 32 37 42 47 52 27 32 37 42 47 52 27 32 37 42 47 52 62 ≈12 ≈16 ≈20 ≈23 ≈20 ≈22 ≈24 ≈27 ≈32 ≈38 ≈25 ≈30 ≈35 ≈40 ≈45 ≈50 ≈33 ≈40 ≈48 ≈55 ≈63 ≈72 ≈87 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 50 50 50 50 50 50 50 260 × 250 × 39 260 × 250 × 44 260 × 250 × 49 260 × 250 × 54 290 × 280 × 39 290 × 280 × 44 290 × 280 × 49 290 × 280 × 54 290 × 280 × 59 290 × 280 × 64 340 × 330 × 39 340 × 330 × 44 340 × 330 × 49 340 × 330 × 54 340 × 330 × 59 340 × 330 × 64 390 × 198 × 39 390 × 198 × 44 390 × 198 × 49 390 × 198 × 54 390 × 198 × 59 390 × 198 × 64 390 × 198 × 74 MARKING The capacitors are marked (where possible) with the following information: • Rated capacitance (in µF) • Tolerance code on rated capacitance (M for ±20%) • Rated voltage (in V) • Climatic category in accordance with “IEC 60068” • Date code (year and week) in accordance with “IEC 60062” • Code for factory of origin • Name of manufacturer • ‘−’ sign to indicate the negative terminal, visible from the top and side of the capacitor • Code number (last 8 digits) • Code for specification in accordance with “IEC 60384-4-1” and “CECC 30301”. 2000 Jan 18 5 BC Components Product specification Aluminum electrolytic capacitors Power High Ripple Current Snap-in 198 PHR-SI ELECTRICAL DATA AND ORDERING INFORMATION Unless otherwise specified, all electrical values in Table 2 apply at Tamb = 20 °C, P = 86 to 106 kPa, RH = 45 to 75%. SYMBOL IR rated RMS ripple current at 100 Hz, 85 °C IL1 max. leakage current after 1 minute at UR IL5 max. leakage current after 5 minutes at UR ESR typ./max. equivalent series resistance at 100 Hz Z typ./max. impedance at 10 kHz 400 470 µF/450 V; ±20% Nominal case size: ∅35 × 50 mm 2-terminal snap-in rated capacitance at 100 Hz UR (V) Electrolytic capacitor 198 PHR-SI DESCRIPTION CR Table 2 Ordering example Catalogue number: 2222 198 57471. Electrical data and ordering information; preferred types in bold NOMINAL CR CASE SIZE 100 Hz ∅D × L (µF) (mm) IR 100 Hz 85 °C (A) IL1 1 min (µA) IL5 5 min (µA) TYP. ESR 100 Hz (mΩ) MAX. ESR 100 Hz (mΩ) TYP. Z 10 kHz (mΩ) MAX. Z 10 kHz (mΩ) CATALOGUE NUMBER(1)(2) 2222 ... ..... 198 56569 56 22 × 25 0.72 138 49 1530 4265 869 2170 68 22 × 25 0.79 167 59 1270 3513 724 1810 198 56689 100 22 × 30 1.00 244 84 866 2389 495 1220 198 56101 120 22 × 35 1.14 292 100 722 1990 412 900 198 46121 25 × 30 1.14 292 100 730 1990 420 900 198 36121 22 × 40 1.33 364 124 580 1592 332 725 198 66151 25 × 35 1.33 364 124 585 1592 337 725 198 36151 150 180 220 270 330 25 × 40 1.51 436 148 489 1327 282 590 198 36181 30 × 30 1.49 436 148 508 1327 300 590 198 66181 35 × 25 1.56 436 148 545 1327 334 590 198 26181 25 × 45 1.75 532 180 402 1086 232 560 198 36221 30 × 35 1.56 532 180 416 1086 245 560 198 26221 35 × 30 1.81 532 180 431 1086 259 560 198 16221 30 × 40 1.95 652 220 341 885 202 525 198 36271 35 × 30 1.93 652 220 370 885 229 525 198 66271 30 × 45 2.22 796 268 282 724 168 420 198 36331 35 × 35 2.18 796 268 302 724 187 420 198 66331 30 × 50 2.50 940 316 241 612 144 350 198 36391 35 × 40 2.44 940 316 256 612 158 350 198 66391 470 35 × 45 2.72 1132 380 215 508 134 305 198 36471 560 35 × 50 3.03 1348 452 184 427 116 265 198 46561 680 35 × 60 3.53 1636 548 151 351 95 220 198 46681 390 2000 Jan 18 6 BC Components Product specification Aluminum electrolytic capacitors Power High Ripple Current Snap-in UR (V) 450 NOMINAL CR CASE SIZE 100 Hz ∅D × L (µF) (mm) 198 PHR-SI IR 100 Hz 85 °C (A) IL1 1 min (µA) IL5 5 min (µA) TYP. ESR 100 Hz (mΩ) MAX. ESR 100 Hz (mΩ) TYP. Z 10 kHz (mΩ) MAX. Z 10 kHz (mΩ) CATALOGUE NUMBER(1)(2) 2222 ... ..... 0.71 155 54.4 1441 4265 799 1880 198 57569 56 22 × 25 68 22 × 30 0.82 188 65.2 1182 3513 654 1530 198 57689 82 22 × 30 0.89 225 77.8 987 2913 548 1290 198 47829 25 × 25 0.91 225 77.8 1006 2913 565 1290 198 57829 100 120 150 180 220 270 330 22 × 35 1.02 274 94 809 2389 450 1050 198 47101 25 × 30 1.05 274 94 818 2389 457 1050 198 57101 22 × 40 1.14 328 112 676 1990 375 885 198 47121 25 × 30 1.13 328 112 691 1990 389 885 198 57121 30 × 25 1.16 328 112 718 1990 414 885 198 67121 25 × 40 1.36 409 139 547 1592 306 705 198 47151 30 × 30 1.36 409 139 566 1592 323 705 198 57151 25 × 40 1.47 490 166 462 1327 261 605 198 47181 30 × 35 1.54 490 166 470 1327 268 605 198 57181 35 × 25 1.46 490 166 527 1327 319 605 198 67181 25 × 50 1.71 598 202 377 1086 212 525 198 47221 30 × 40 1.75 598 202 387 1086 221 525 198 57221 35 × 30 1.72 598 202 414 1086 246 525 198 67221 30 × 45 1.98 733 247 318 885 183 450 198 47271 35 × 35 1.96 733 247 337 885 200 450 198 57271 30 × 50 2.22 895 301 264 724 152 390 198 47331 35 × 40 2.22 895 301 278 724 166 390 198 57331 390 35 × 45 2.46 1057 355 237 612 142 340 198 57391 470 35 × 50 2.73 1273 427 200 508 121 290 198 57471 560 35 × 60 3.10 1516 508 167 427 100 240 198 57561 680 35 × 60 3.30 1840 616 147 351 91 220 198 57681 Notes 1. All catalogue numbers refer to 2-terminal snap-in products. 2. 3-terminal snap-ins are available on request. Customized products If you are unable to find the capacitor you require, please contact your local BC Components sales organization; we are able to design and manufacture customized capacitors to meet your specific requirements. 2000 Jan 18 7 BC Components Product specification Aluminum electrolytic capacitors Power High Ripple Current Snap-in 198 PHR-SI Additional electrical data PARAMETER CONDITIONS VALUE Voltage Surge voltage Us = 1.1 × UR ≥400 V versions ≤1 V Reverse voltage Current Leakage current after 1 minute at UR IL1 ≤ 0.006CR × UR + 4 µA after 5 minutes at UR IL5 ≤ 0.002CR × UR + 4 µA Inductance Equivalent series inductance (ESL) all case sizes typ. 19 nH max. 25 nH 2000 Jan 18 8 BC Components Product specification Aluminum electrolytic capacitors Power High Ripple Current Snap-in 198 PHR-SI RIPPLE CURRENT AND USEFUL LIFE Multiplier of ripple current (IR) as a function of frequency Table 3 FREQUENCY (Hz) IR MULTIPLIER 50 0.86 100 1.00 300 1.17 600 1.24 1000 1.29 ≥10000 1.40 CCB786 1.6 handbook, full pagewidth IR forced IR free (1) 1.5 (2) (3) (4) 1.4 1.3 1.2 1.1 1.0 0 0.5 1 1.5 2 2.5 3 3.5 Curve 1: case ∅D × L = 35 × 25 mm. 4 4.5 air velocity (m/s) 5 Curve 2: case ∅D × L = 22 × 25 mm. Curve 3: case ∅D × L = 35 × 50 mm. Curve 4: case ∅D × L = 22 × 40 mm. Fig.6 Multiplier of ripple current (IR) as a function of air-flow. Maximum ripple current multiplier CALCULATION EXAMPLE FOR CASE ∅D × L = 35 × 25 mm PARAMETER CONDITION MAXIMUM RIPPLE CURRENT MULTIPLIER VALUE Ambient temperature (Tamb) 70 °C from nomogram; see Fig.7 1.57 Operating frequency (f) 300 Hz from frequency table; see Table 3 1.17 Air-flow 2 m/s from air-flow; see Fig.6 1.35 Therefore the maximum ripple current multiplier at 70 °C, 300 Hz and 2 m/s air-flow = 1.57 × 1.17 × 1.35 = 2.48. 2000 Jan 18 9 BC Components Product specification Aluminum electrolytic capacitors Power High Ripple Current Snap-in 198 PHR-SI MGA453 2.4 handbook, full pagewidth 2.3 IA IR 2.2 2.1 2.0 1.9 1.8 1.7 1 life multiplier 2 1. 1.6 1. 5 1.5 2 5 2. 3 1.4 4 5 1.3 8 10 1.2 15 1.1 20 60 0.8 80 0.5 0.0 40 (1) 30 1.0 50 60 70 80 Tamb ( oC) 90 IA = actual ripple current at 100 Hz and 85 °C. IR = rated ripple current at 100 Hz and 85 °C. (1) Useful life at 85 °C and UR applied: 15000 hours. Fig.7 Multiplier of useful life as a function of ambient temperature and ripple current load. 2000 Jan 18 10 BC Components Product specification Aluminum electrolytic capacitors Power High Ripple Current Snap-in 198 PHR-SI SPECIFIC TESTS AND REQUIREMENTS General tests and requirements are specified in this handbook, section “Tests and Requirements”. Table 4 Test procedures and requirements TEST NAME OF TEST Endurance REFERENCE IEC 60384-4/ EN130300 subclause 4.13 PROCEDURE (quick reference) Tamb = 85 °C; UR applied; 7000 hours REQUIREMENTS ∆C/C: ±10% ESR ≤ 2 × spec. limit IL5 ≤ spec. limit Useful life CECC 30301 subclause 1.8.1 Tamb = 85 °C; UR and IR applied; 15000 hours ∆C/C: ±30% ESR ≤ 3 × spec. limit IL5 ≤ spec. limit Shelf life IEC 60384-4/ (storage at EN130300 high temperature) subclause 4.17 2000 Jan 18 Tamb = 85 °C; no voltage applied; 500 hours ∆C/C: ±15% ESR ≤ 2 × spec. limit after test: UR to be applied for 30 minutes, IL5 ≤ 2 × spec. limit 24 to 48 hours before measurement 11