ETC LS7260-S

LS7260
LS7262
LSI/CSI
LSI Computer Systems, Inc. 1235 Walt Whitman Road, Melville, NY 11747
UL
®
(631) 271-0400 FAX (631) 271-0405
A3800
BRUSHLESS DC MOTOR COMMUTATOR/CONTROLLER
•
•
•
•
•
•
•
120°, 240°, or 300° electrical sensor spacing.
Three or four phase operation
Analog Speed control
Direction control
Output Enable control
Positive Static Braking
Overcurrent Sensing
LS7260/LS7262 (DIP), LS7260-S/LS7262-S (SOIC)
DESCRIPTION:
The LS7260/LS7262 are monolithic, MOS integrated circuits designed to generate the signals necessary to control a three phase or four phase brushless DC motor.
They are the basic building blocks of a brushless DC
motor controller. The circuits respond to changes at the
SENSE inputs, originating at the motor position sensors,
to provide electronic commutation of the motor windings. Pulse Width Modulation of outputs for motor speed
control is accomplished through either the ENABLE input or through the Analog input (VTRIP) in conjunction
with the OSCILLATOR input. Overcurrent circuitry is
provided to protect the windings, associated drivers and
power supply. The overcurrent circuitry causes the external output drivers to switch off immediately upon
sensing the overcurrent condition and on again only
when the overcurrent condition disappears and the positive edge of either the ENABLE input or the sawtooth
OSCILLATOR occurs. This limits the overcurrent sense
cycling to the chopping rate of the ENABLE input or the
sawtooth OSCILLATOR.
A positive braking feature is provided to effect rapid deceleration. While the LS7262 is designed for driving
NPN and PNP transistors (See Fig. 2), the LS7260 is
designed to drive both NMOS and PMOS Power FETs
and develops a full 12V drive for both the N-Channel
and P-Channel devices (See Fig. 1) when using a 12V
power supply.
7260-041100-1
November 1997
CONNECTION DIAGRAM - TOP VIEW
CS1
1
OUT 1
2
OUT 2
3
OUT 3
20
CS2
19
FWD/REV
18
V DD (-V)
4
17
S3
COMMON
5
16
S2
OUT 4
6
15
S1
OUT 5
7
14
OSCILLATOR
OUT 6
8
13
V TRIP
BRAKE
9
12
OVERCURRENT SENSE
ENABLE
10
11
V SS (+V)
LSI
FEATURES:
• Direct drive of P-Channel and N-Channel FETs (LS7260)
• Direct drive of PNP and NPN transistors (LS7262)
• Six outputs drive power switching bridge directly
• Open or closed loop motor speed control.
• +5V to +28V operation (Vss - VDD).
• Externally selectable input to output code for 60°,
INPUT/OUTPUT DESCRIPTION:
COMMUTATION SELECTS (Pins 1, 20)
These inputs are used to select the proper sequence of outputs
based on the electrical separation of the motor position sensors.
See Table 3. Note that in all cases the external output drivers
are disabled for invalid SENSE input codes. Internal pull down
resistors are provided at Pins 1 and 20 causing a logic zero
when these pins are left open.
FORWARD/REVERSE (Pin 19)
This input is used to select the proper sequence of Outputs for
the desired direction of rotation for the Motor (See Table 3). An
internal pull-up resistor holds the input high when left open.
SENSE INPUTS (Pins 15, 16, 17)
These inputs provide control of the output commutation
sequence as shown in Table 3. S1, S2, S3 originate in the position sensors of the motor and must sequence in cycle code order. Hall Switch pull-up resistors are provided at Pins 15, 16 and
17. The positive supply of the Hall devices should be common
to the chip Vss.
BRAKE (Pin 9)
For the LS7262, a high level at this input unconditionally turns
OFF Outputs 1, 2 and 3 and turns ON Outputs 4, 5 and 6 (See
Fig. 2). For the LS7260, a high level at this input turns ON Outputs 1, 2 and 3 and Outputs 4, 5 and 6 (See Fig. 1). In both
cases, transistors Q101, Q102 and Q103 cut off and transistors
Q104, Q105 and Q106 turn on, shorting the windings together,
The BRAKE has priority over all other inputs.
BRAKE (Pin 9) (Cont’d)
An internal pull-down resistor holds the input low when left
open. (Center- tapped motor configuration requires a power
supply disconnect transistor controlled by the BRAKE signal
- See Figure 2A).
OSCILLATOR (Pin 14)
An R and C connected to this input (See Figure 6) provide
the timing components for a sawtooth OSCILLATOR. The
signal generated is used in conjunction with VTRIP to provide PWM for variable speed applications and to reset the
overcurrent condition.
ENABLE (Pin 10)
A high level at this input permits the output to sequence as
in Table 3, while a low disables all external output drivers.
An internal pull-up resistor holds the input high when left
open. Positive edges at this input will reset the overcurrent
flip-flop.
OVERCURRENT SENSE (Pin 12)
This input provides the user a way of protecting the motor
winding, drivers and power supply from an overload condition. The user provides a fractional-ohm resistor between
the negative supply and the common emitters of the NPN
drivers or common sources of N-Channel FET drivers. This
point is connected to one end of a potentiometer (e.g. 100K
ohms), the other end of which is connected to the positive
supply. The wiper pickoff is adjusted so that all outputs are
disabled for currents greater than the limit. The action of the
input is to disable all external output drivers. When BRAKE
exists, OVERCURRENT SENSE will be overridden. The
overcurrent circuitry latches the overcurrent condition. The
latch may be reset by the positive edge of either the sawtooth OSCILLATOR or the ENABLE input. When using the
ENABLE input as a chopped input, the OSC input should be
held at VSS. When the ENABLE input is held high, the OSCmust be used to reset the overcurrent latch.
VTRIP (Pin 13)
This input is used in conjunction with the sawtooth OSC input. When the voltage level applied to VTRIP is more negative than the waveform at the OSC input, the Outputs will
be enabled as shown in Table 3. When VTRIP is more positive than the sawtooth OSCILLATOR waveform the external
output drivers are disabled.
MAXIMUM RATINGS:
PARAMETER
Storage Temperature
Operating Temperature
Voltage (any pin to Vss)
The sawtooth waveform at the OSC input typically varies
from .4 Vss to Vss-2V. The purpose of the VTRIP input in
conjunction with the OSCILLATOR is to provide variable
speed adjustment for the motor by means of PWM.
OUTPUTS 1, 2, 3 (Pins 2, 3, 4)
For the LS7262, these open drain Outputs are enabled as
shown in Table 2 and provide base current to PNP transistors or gate drive to P-Channel FET drivers when COMMON is floating. If COMMON is held at Vss, these Outputs
can provide drive to NPN transistors or N-Channel FET
drivers. For the LS7260, these Outputs provide drive to
P-Channel FET drivers if COMMON is held at VSS.
OUTPUTS 4, 5, 6 (Pins 6, 7, 8)
These open drain Outputs are enabled as in Table 2 and
provide base current to NPN transistors or gate drive to
N-Channel FET drivers.
COMMON (Pin 5)
The COMMON may be connected to Vss when using a
center-tapped motor configuration or when using all NPN
or N-Channel drivers. For the LS7260, the COMMON is
tied to VSS.
Vss (Pin 11)
Supply voltage positive terminal.
VDD (Pin 18)
Supply voltage negative terminal (ground).
SYMBOL
TSTG
TA
TA (1)
VMAX
VALUE
-65 to +150
-25 to +85
-40 to +125
-30 to +.5
UNIT
°C
°C
°C
V
(1) Available on special order. Contact factory for details.
DC ELECTRICAL CHARACTERISTICS:
(All Voltages Referenced to VDD, TA = 25°C unless otherwise specified)
SYMBOL
MIN
Supply Voltage
VSS
5
Supply Current (Outputs not loaded)
IDD
Input Specifications:
BRAKE, ENABLE, CS1, CS2
S1, S2, S3, FWD/REV
Voltage (Logic "1")
(Logic "0")
OVERCURRENT SENSE (See Note)
Threshold Voltage
7260-111297-2
TYP
4.5
MAX
28
6
UNIT
V
mA
RIN
-
150
-
KΩ
VIH
VIL
VSS-1.5
0
-
VSS
VSS-4.0
V
V
VTH
(VSS/2)-.25
-
(VSS/2)+.25
V
Oscillator:
Frequency Range
External Resistor Range
Fosc
Rosc
0
22
1/RC
-
100
1000
KHz
KΩ
NOTE: Theoretical switching point of the OVERCURRENT SENSE input is one half of the power supply determined by an internal bias
network in manufacturing. Tolerances cause the switching point to vary plus or minus .25V. After manufacture, the switching point
remains fixed within 10mV over time and temperature. The input switching sensivity is a maximum of 50mV. There is no hysteresis on
the OVERCURRENT SENSE input.
TYPICAL CIRCUIT OPERATION:
The oscillator is used for motor speed control as explained
under VTRIP. Both upper and lower motor drive transistors are
pulse width modulated (See Fig. 1 or 2) during speed control.
For the LS7262, the outputs turn on in pairs (See Table 3). For
example (See dotted line, Fig. 2): Q8 and Q4 are on, thus enabling a path from the positive supply through the emitter-base
junction of Q101, Q8, Q4, R5, the base emitter junction of
Q105 and the fractional-ohm resistor to ground. The current in
the above described path is determined by the power supply
voltage, the voltage drops across the base-emitter junctions of
Q101 and Q105 (1.4V for single transistor or 2.8V for Darlington pairs), the impedance of Q8 and Q4 and the value of R5.
Table 1 provides the recommended value for R5. R4 and R6
are the same value.
For the LS7260, (See Fig. 1) the external drivers also
turn on in pairs. Internal operation is somewhat different
than the LS7262. For example, external transistors Q101
and Q105 will turn on when internal transistor Q8 turns
off and Q4 turns on enabling full power supply drive on
Q101 and Q105. Since Pin 5 is tied to VSS, the gate of Pchannel Driver Q101 is brought to ground by R1 and the
Gate of N-Channel driver Q105 is brought to VSS by Q4.
Other external output pairs turn on similarly and the commutation sequence is identical to that of the LS7262 (Table 3). Table 2 indicates the minimum value of R1
(=R2=R3=R4=R5=R6) needed as a function of output
drive voltage for Fig. 1.
TABLE 1
OUTPUT CURRENT LIMITING RESISTOR SELECTION TABLE
POWER
OUTPUT CURRENT
SUPPLY
(VOLTS)
20 15 10 7.5 5 2.5 mA
6
9
12
15
18
21
24
28
** ** ** ** **
** ** ** .43 .86
.20 .33 .62 .91 1.5
.36 .56 .91 1.3 2.2
* .75 1.2 1.6 2.7
*
* 1.5 2.0 3.3
*
* 1.8 2.3 3.6
*
*
* 2.7 4.3
TABLE 2
For Power Supply 5V-28V
R1 (K ohms)
10
4.0
1.5
.24
2.2
3.3
4.3 Resistance
5.1
(KΩ)
6.2
7.5
9.1
Output Voltage
Vss -0.5
Vss -1.0
Vss -2.0
*causes excessive power dissipation
**exceeds max current possible for this voltage
TABLE 3. OUTPUT COMMUTATION SEQUENCE FOR THREE PHASE OPERATION
SEQUENCE SELECT
CS1 CS2
0
0
ELECTRICAL SEPARATION
(-60°-)
SENSE INPUTS
S1 S2 S3
0 0 0
1 0 0
1 1 0
1 1 1
* See Figures 1 and 2.
0 1 1
For the LS7260,
0 0 1
Outputs O1,O2,O3 are
the logical inversions of
0 1 0
the corresponding Out1 0 1
puts of the LS7262.
CS1 CS2
0
1
(-120°-)
S1 S2 S3
0 0 1
1 0 1
1 0 0
1 1 0
0 1 0
0 1 1
CS1 CS2 CS1 CS2
1
0
1
1
(-240°-)
(-300°-)
S1 S2 S3 S1 S2 S3
0 1 0
0 1 1
1 1 0
1 1 1
1 0 0
1 1 0
1 0 1
1 0 0
0 0 1
0 0 0
0 1 1
0 0 1
0 0 0
1 1 1
0 0 0
1 1 1
0 1 0
1 0 1
FWD/REV=1
OUTPUTS * DRIVERS *
ENABLED A
B
C
O1, O5
+
Off
O3, O5
Off
+
O3, O4
Off +
O2, O4
+
Off
O2, O6
Off
+
O1, O6
+
Off ALL DISABLED
ALL DISABLED
FWD/REV=0
OUTPUTS *
ENABLED
O2, O4
O2, O6
O1, O6
O1, O5
O3, O5
O3, O4
DRIVERS *
A
B
C
+
Off
Off +
+
Off
+
Off
Off +
Off
+
ALL DISABLED
ALL DISABLED
The OVERCURRENT input (BRAKE low) enables external output drivers in normal sequence when more negative than Vss/2 and disables
all external output drivers when more positive than Vss/2. The OVERCURRENT is sensed continuously, and sets a flip flop which is reset
by the rising edge of the ENABLE input or the sawtooth OSCILLATOR. (See description under OVERCURRENT SENSE.)
The VTRIP Input (BRAKE low) enables the outputs in normal sequence when more negative than the OSC input and disables all outputs
when more positive than the OSC input. The VTRIP input may be disabled by connecting it to VDD and the OSC input to VSS.
(See description under VTRIP)
7260-111397-3
Vss
P
O1
2
P
Q102
Q103
R1
O2
3
P
Q101
R2
R3
O3
4
Q8
L3
Q6
Q7
Output
Encoder
5
Q5
Q4
A
L1
L2
B
C
Q3
M
O
T
O
R
O6
8
O5
7
Vss
6
N
N
O4
N
Q104
12
R4
Q105
Q106
R6
R5
TO
OVERCURRENT
ADJUSTMENT
Fractional
Ohm
Resistor
FIGURE 1. LS7260 THREE PHASE OUTPUT DRIVER CIRCUITRY
Vss
Direction of Current Flow
11
BRAKE
O1
2
Q101
L3
Q6
Q7
5
Q5
Q4
Q103
O3
4
Output
Encoder
Q102
O2
3
Q8
R3
R2
R1
Q3
A
L1
B
L2
C
M
O
T
O
R
R6
O6
8
O5
R5
7
Vss
6
O4
R4
12
Q104
R7
Q105
R8
TO OVERCURRENT
ADJUSTMENT
FIGURE 2. LS7262 THREE PHASE OUTPUT DRIVER CIRCUITRY
7260-100897-4
Q106
R9
Fractional
Ohm
Resistor
O4
6
BRAKE
BRAKE 9
INPUT
O5
7
FIGURE 2A.
SINGLE-ENDED
DRIVER CIRCUIT
5
This configuration requires only
one base current limiting resistor
connected from the COMMON
pin to Vss.
LS7262
COMMON
O6
Vss
MOTOR
SUPPLY
8
19
FORWARD
F/R
LS7260
or
LS7262
IN914
10
REVERSE
ENABLE
IN914
Inputs from SG1731
or UC1637
2.2K
FIGURE 3. PRECISION CONTROL BRUSHLESS DC MOTOR DRIVE
For controlled acceleration and deceleration of motors in
the forward or reverse directions, a motor control pulse
width modulator circuit such as the SG1731 or UC1637
can be interfaced with the LS7260 or LS7262.
The logical OR gate made up of the resistor-diode network permits the LS7260 or LS7262 to be enabled when
either the forward or reverse input is high. By applying
the forward input directly to Pin 19, the motor can only
operate in the forward direction when the forward input is
high and only in the reverse direction when the reverse
input is high. Motor direction is determined by relative
pulse widths of the forward and reverse inputs while acceleration or deceleration is determined by variations of
these widths.
TABLE 4. OUTPUT COMMUTATION SEQUENCE FOR FOUR PHASE OPERATION
CS1=CS2=0 OUTPUTS ENABLED
S1
0
1
1
0
S2,S3
0
0
1
1
For four phase commutation (See Fig. 4), the COMMUTATION SELECT inputs must both be tied low. The S1 input
is driven from one motor position sensor while the S2 and
S3 inputs are connected together and driven by the
second position sensor. The COMMON input must be
7260-110697-5
FWD/REV = 1
O1
O3
O4
O6
FWD/REV = 0
O4
O6
O1
O3
connected to Vss. The sensors have an electrical separation of 90°. Figure 4A indicates the use of Bipolar Transistors. Figure 4B indicates the use of FETs. In both
cases, the LS7262 is used.
FIGURE 4. FOUR PHASE OUTPUT DRIVER CIRCUITRY
FIGURE 4A
5
COMMON
Vss
COMMON
FIGURE 4B
MOTOR SUPPLY
9
L1
BRAKE
L1
O1
2
2
L2
L2
O3
Vss
9
BRAKE INPUT
O1
5
MOTOR SUPPLY
O3
4
4
LS7262
LS7262
L3
L3
BRAKE
BRAKE
6
O4
O4
6
L4
L4
8
O6
8
O6
12
OVERCURRENT
SENSE
OVERCURRENT
SENSE
Vss
Vss
FROM MOTOR
POSITION
SENSOR
S1
Vss
R2
R3
D1
LS7260
or
LS7262
C1
C3
R4
R5
R6
13
+
C2
V TRIP
Vss
Vss
Vss
FIGURE 5
CLOSED-LOOP SPEED CONTROLLER
R1
15
12
A closed loop system can be configured by differentiating
one of the motor position sense inputs and integrating only
the negative pulses to form a DC voltage that is applied to
the inverting input of an op-amp. The non-inverting input
voltage is adjusted with a potentiometer until the resultant
voltage at VTRIP causes the motor to run at desired speed.
The R2-C1 differentiator, the R3-D1 negative pulse transmitter and the R4-C2 integrator form a frequency to voltage
converter. An increase in motor speed above the desired
speed causes VTRIP to increase which lowers the PWM
and the resultant motor speed. A decrease in speed lowers
VTRIP and raises the PWM and the resultant motor speed.
For proper operation, both R5 and R6 should be greater
than R4, and R4 in turn should be greater than both R2 and
R3. Also, the R4-C2 time constant should be greater than
the R2-C1 time constant. C3 may be added across R6 for
additional VTRIP smoothing.
C4
14
OSCILLATOR
R7
7260-082697-6
R8
The information included herein is believed to be
accurate and reliable. However, LSI Computer Systems,
Inc. assumes no responsibilities for inaccuracies, nor for
any infringements of patent rights of others which may
result from its use.
CS1
1
CS2
20
COMMUTATION
SEQUENCE
SELECT LOGIC
4
COMMON
5
8
+V
INPUT
DECODER
2 O1
FWD/REV 19
6
S1 15
OUTPUT
DRIVERS
3 O2
4 O3
S2 16
6 O4
OUTPUT
ENCODER
S3 17
BRAKE
7 O5
9
8 O6
+V
R
ENABLE 10
R
OVERCURRENT
12
SENSE
V TRIP 13
+V
POSITIVE
EDGE
DETECTOR
R
+
-
Q
S
POSITIVE EDGE
DETECTOR
+
.001µF
14
33K
SAWTOOTH
OSCILLATOR
+V
11 VSS
GND
18 VDD
NOTE: With indicated components,
oscillator frequency is approximately 30KHz.
AM
FIGURE 6. LS7260 AND LS7262 BLOCK DIAGRAM