Components for safety applications Emergency stop trip wire switches Characteristics References : pages 3/17 to 3/22 Dimensions : page 3/23 Environment Products : XY2-CB : IEC 947-5-1, EN 60947-5-1, VDE 0660-200, CSA C 22-2 n° 14, prEN616 XY2-CE, CH, CB : IEC 947-5-1, EN 60 947-5-1, VDE 0660-200, EN 418, prEN616 Machine assemblies : XY2-CE, CH, CB : EN 60-204-1, EN292. Product certifications Special version XY2-CB : CSA c 600 V heavy duty. XY2-CE : UL-CSA A 300-Q 300. XY2-CH : UL-CSA Protective treatment Ambient air temperature Standard version : “TC”. Special version : “TH” Operation : - 25…+ 70 °C. Storage : - 40…+ 70 °C Vibration resistance Shock resistance XY2-CE : 10 gn (10…300 Hz) conforming to IEC 68-2-6 ; XY2-CH : 10 gn (10…150 Hz) XY2-CE, CH : 50 gn (duration 11 ms) conforming to IEC 68-2-27 Electric shock protection Degree of protection Mechanical durability Length of protected zone (trip wire) Class I conforming to IEC 536 and NF C 20-030 XY2-CB : enclosure IP 22, contact housing IP 65, conforming to IEC 529 and NF C 20-010 XY2-CE, CH : IP 65 XY2-CE, CH (Emergency stop) : 10,000 operating cycles XY2-CH : ≤ 15 metres, XY2-CE : ≤ 50 metres, XY2-CB : 100 metres and 200 metres Cable entry Entries for cable glands with maximum capacity of 12 mm : XY2-CB : 1 entry, XY2-CE, CH : 3 entries Contact block characteristics Rated operational characteristics AC-15 : A 300 or Ue = 240 V, le = 3 A DC-13 : Q 300 or Ue = 250 V, le = 0.27 A conforming to IEC 947-5-1 Appendix A, EN 60 947-5-1 Nominal thermal current 10 A Rated insulation voltage XY2-CE, CH : Ui = 500 V degree of pollution 3 conforming to IEC 947-1, Ui = 300 V to UL 508, CSA C22-2 n° 14 XY2-CB : Ui = 500 V degree of pollution 3 conforming to IEC 947-1, Ui = 600 V conforming to CSA C22-2 n° 14 Rated impulse withstand voltage XY2-CE, CH : U imp = 6 kV conforming to IEC 947-1, IEC 664 Positive operation N/C with positive opening operation conforming to IEC 947-5-1 Section 3, EN 60 947-5-1 Contact operation XY2-CB, CE, CH (Emergency stop) : N/C + N/C or N/C + N/O slow break Resistance across terminals ≤ 25 mΩ conforming to NF C 93-050 method A or IEC 255-7 category 3 Terminal referencing Conforming to CENELEC EN 50013 Operational voltage c 24…380 V Short-circuit protection XY2-CB, CE, CH : 10 A cartridge fuse type gG (gl) conforming to IEC 269 Rated operational power (Electrical durability) Operating rate : 3600 operating cycles/hour Load factor : 0.5 XY2-CB Conforming to IEC 947-5-1 Appendix C Utilisation categories AC-15 and DC-13 a.c. supply c 50…60 Hz Power broken in VA (1) p Inductive circuit Voltage V p VA 24 250 48 250 127 500 d.c. supply a Power broken in W (1) p Inductive circuit Voltage V 24 p Inductive circuit 220 500 1 Ithe 12/24/48 V 0,5 220 V 127 V 0,1 2 1 48 p W 50 100 (1) For 1 million operating cycles 3 4 10A 5 Current in A 120 Voltage V 24 48 120 100 p 15 23 30 W Screw clamp terminals, clamping capacity : min. 1 x 0.5 mm2, max. 1 x 2.5 mm 2 or 2 x 1.5 mm 2 Cabling 3/16 XY2-CE, CH Conforming to IEC 947-5-1 Appendix C Utilisation categories AC-15 and DC-13 a.c. supply c 50…60 Hz Millions of operating cycles 3 Conforming to standards Te Components for safety applications Emergency stop trip wire switches Characteristics : page 3/16 Dimensions : page 3/23 References Latching Emergency stops without indicator (1) (cable not included) Cable Reference anchor point Length of cable ≤ 15 metres. Distance between cable supports : 5 metres XY2-CH13250 Contact Reset N/C + N/O slow break By booted pushbutton RH side or LH side XY2-CH13250H29 0.865 By key release pushbutton (key n° 421) (2) RH side or LH side XY2-CH13450H29 0.910 By booted pushbutton RH side or LH side XY2-CH13270H29 0.865 By key release RH side or XY2-CH13470H29 pushbutton (key n° 421) (2) LH side Length of cable ≤ 50 metres. Distance between cable supports : 10 metres 0.910 N/C + N/O slow break By booted pushbutton RH side LH side XY2-CE1A250 XY2-CE2A250 1.450 1.450 N/C + N/C slow break By booted pushbutton RH side LH side XY2CE1A270 XY2-CE2A270 1.450 1.450 N/C + N/O slow break By key release pushbutton (key n° 421) (2) RH side LH side XY2-CE1A450 XY2-CE2A450 1.465 1.465 N/C + N/C By key release RH side XY2-CE1A470 slow break pushbutton (key n° 421) (2) LH side XY2-CE2A470 Length of cable ≤ 100 metres. Distance between cable supports : 20 metres 1.470 1.470 N/C + N/C slow break XY2-CE1A250 Weight kg N/C + N/O From inside LH side XY2-CB10 slow break enclosure RH side XY2-CB20 Length of cable ≤ 2 x 100 metres. Distance between cable supports : 20 metres 15.000 15.000 N/C + N/O slow break 25.000 From inside enclosure RH side and LH side XY2-CB30 Latching Emergency stops with indicator (cable not included) Contact XY2-CB30 Reset Supply Cable Reference (direct) anchor Bulb included point Length of cable ≤ 50 metres. Distance between cable supports : 10 metres Weight 2 N/C + N/O slow break Contact RH side XY2-CE1A297 LH side XY2-CE2A297 Supply Cable Reference (via integral anchor transformer) (3) point Length of cable ≤ 100 metres. Distance between cable supports : 20 metres 1.470 1.470 Weight N/C + N/O slow break By booted pushbutton Reset From inside enclosure kg 230 V kg 24 V/6 V LH side RH side XY2-CB11 XY2-CB21 15.600 15.600 127 V/6 V LH side RH side XY2-CB13 XY2-CB23 15.600 15.600 LH side XY2-CB14 RH side XY2-CB24 Length of cable ≤ 2 x 100 metres. Distance between cable supports : 20 metres 15.600 15.600 N/C + N/O slow break 220 V/6 V From inside enclosure 24 V/6 V RH side and LH side XY2-CB31 25.600 127 V/6 V RH side and LH side XY2-CB33 25.600 220 V/6 V RH side and XY2-CB34 25.600 LH side (1) These Emergency stops are also available fitted with an indicator, see ordering forms for XY2-CH and XY2-CE trip wire switches on pages 3/18 and 3/19. (2) Ø 30 mm mushroom head key release pushbutton. Locking and key withdrawal in the rest (unactuated) position. (3) BA 7s - 6 V bulb included. Other versions See order forms, pages 3/18 and 3/19. XY2-CE with reset by Ø 40 mm mushroom head pushbutton or with integral cable tensioner & support. Please consult your local Customer support centre. Te 3/17 3 Components for safety applications Emergency stop trip wire switches Complete units, assembled by Telemecanique Order form (specimen suitable for photocopying) Customer Company Order N° Schneider Electric Delivery date Sales office - Subsidiary Co. Order N° How to use this order form : - indicate the number of Emergency stop switches required, - complete the basic reference. Reference Number of identical Emergency stop trip wire switches XY2-CH Model Emergency stop (latching) 3 1 Degree of protection IP 65 (standard bellows) without tensioner IP 65 (silicone bellows) without tensioner IP 65 (standard bellows) with integral tensioner IP 65 (silicone bellows) with integral tensioner 1 2 3 4 Type of reset Emergency stop (1) Reset by spring return pushbutton Flush Booted Mushroom head, Ø 30 mm 1 2 3 Key release mushroom head, Ø 30 mm (key n° 421) Key release mushroom head, Ø 30 mm (key n° 455) Pull knob Key release mushroom head, Ø 30 mm (2) 4 5 6 9 Contact block for Emergency stop function (3) Slow break 1 N/C + N/O (N/O staggered) 1 N/C + N/C Indicator Without indicator With 24 V direct supply indicator With 48 V direct supply indicator With 130 V direct supply indicator With 230 V direct supply indicator Increased protective treatment against corrosion (1) Opening of a circuit + mechanical latching in the open position. (2) Other key numbers 458A 2123E 3423A (3) Emergency stop 3/18 Te 520 1242A 1243E 1344A 1422A 2132E 3112E 3113A 3122A 3123A 3432A 4241A trip wire switches can only be fitted with slow break contact blocks. 5 7 0 3 4 5 7 TK 1431E 3233A Components for safety applications Emergency stop trip wire switches Complete units, assembled by Telemecanique Order form (specimen suitable for photocopying) Customer Company Order N° Schneider Electric Delivery date Sales office - Subsidiary Co. Order N° How to use this order form : - indicate the number of Emergency stop switches required, - complete the basic reference. Reference Number of identical Emergency stop trip wire switches Model Emergency stop (latching) XY2-CE Anchor point on RH side, standard force Anchor point on LH side, standard force Anchor point on RH side, light force Anchor point on LH side, light force 3 1 2 5 6 Degree of protection and “cable under tension” indicator IP 65 (standard bellows) without indicator IP 65 (silicone bellows) without indicator IP 65 (standard bellows) with indicator IP 65 (silicone bellows) with indicator A C D E Type of reset Emergency stop (1) Reset by spring return pushbutton Flush Booted Mushroom head, Ø 30 mm Key release mushroom head, Ø 30 mm (key n° 421) Key release mushroom head, Ø 30 mm (key n° 455) Pull knob Key release mushroom head, Ø 30 mm (2) 1 2 3 4 5 6 9 Contact block(s) for Emergency stop function (3) Slow break 1 N/C + N/O 1 N/C + N/C 2 N/C + N/O (compulsory with pilot light) (4) 5 7 9 Pilot light Without pilot light With 24-48-130 V direct supply pilot light, bulb not included (provide for 2 contact blocks) With 230 V direct supply pilot light, bulb included (provide for 2 contact blocks) Increased protective treatment against corrosion (1) Opening of N/C contact + mechanical latching in the open position. (2) Other key numbers 0 6 7 TK 458A 520 1242A 1243E 1344A 1422A 1431E 2123E 2132E 3112E 3113A 3122A 3123A 3233A 3423A 3432A 4241A (3) Emergency stop trip wire switches can only be fitted with slow break contact blocks. (4) The use of a pilot light means selecting a switch fitted with 2 N/C + N/O contacts : XY2-CEiii9 Te 3/19 Components for safety applications Emergency stop trip wire switches References of accessories and spare parts Dimensions : page 3/23 Description Application Diameter mm Length m Reference Weight kg Galvanised cables with red sheath For XY2-CH 3.2 10.5 XY2-CZ301 0.280 15.5 XY2-CZ3015 0.410 25.5 XY2-CZ302 0.690 50.5 XY2-CZ305 1.360 100.5 XY2-CZ310 2.700 15.5 XY2-CZ1015 0.850 25.5 XY2-CZ102 1.400 50.5 XY2-CZ105 2.750 100.5 XY2-CZ110 5.500 Sold in lots of Unit reference XY2-CZ402 XY2-CZ503 3 For XY2-CH, XY2-CE and XY2-CB XY2-CZ524 5 XY2-CZ601 Description Type Application Turnbuckles M6 x 60 + locknut All models 1 except XY2-CH (1) XY2-CZ402 0.060 M8 x 70 + locknut All models 1 except XY2-CH (1) XY2-CZ404 0.100 Single Cable Ø 3 to 5 mm 10 XY2-CZ503 0.007 Double Cable Ø 3 to 5 mm 10 XY2-CZ513 0.016 Clamp Cable Ø 3.2 mm 10 XY2-CZ523 0.050 Cable Ø 5 mm 10 XY2-CZ524 0.080 Fixed All models 10 XY2-CZ601 0.030 Swivelling All models 1 XY2-CZ602 0.130 Pulley bracket All models 1 XY2-CZ705 0.060 Cable Ø 5 mm max. All models 1 XY2-CZ706 0.002 Cable Ø 3.2 mm 10 XY2-CZ701 0.002 Cable Ø 5 mm 10 XY2-CZ704 0.010 For XY2-CE 1 XY2-CZ702 0.080 For XY2-CH 1 XY2-CZ703 0.035 For XY2-CB 1 XY2-CZ707 0.080 XY2-CZ602 Cable grips XY2-CZ705 Cable supports Weight kg XY2-CZ706 XY2-CZ701 Pulley Cable end protectors End springs XY2-CZ702 Documentation Description Installation manual For use with Reference All XY2-C XCOM2512 trip wire switches (1) Emergency stop trip wire switches XY2-CH incorporate a cable tensioner as standard. 3/20 Te Weight kg 0.200 Components for safety applications Emergency stop trip wire switches References of accessories and spare parts Dimensions : page 3/23 Fitting kits Contents of kit Reference mm Length of cable m – – XY2-CZ917 0.612 Kit comprising : For XY2-CH - 1 galvanised cable, Ø 3.2 mm, length according to that selected, - 1 cable grip XY2-CZ523, - 1 end spring XY2-CZ703 3.2 10 XY2-CZ9310 0.415 For XY2-CH 3.2 15 XY2-CZ9315 0.535 Kit comprising : For XY2-CE 3.2 - 1 galvanised cable, Ø 3.2 mm, length according to that selected, - 4 cable grips XY2-CZ523, - 1 turnbuckle XY2-CZ404, - 1 cable support XY2-CZ601, - 3 cable end protectors XY2-CZ701, For XY2-CE/CB 3.2 - 1 end spring XY2-CZ702 25 XY2-CZ9325 1.250 50 XY2-CZ9350 1.980 Kit comprising : For XY2-CE 5 - 1 galvanised cable, Ø 5 mm, length according to that selected, - 4 cable grips XY2-CZ524, - 1 turnbuckle XY2-CZ404, - 1 cable support XY2-CZ601, - 3 cable end protectors XY2-CZ704, For XY2-CE/CB 5 - 1 end spring XY2-CZ702 25 XY2-CZ9525 1.905 50 XY2-CZ9550 3.280 Tensioner + bracket XY2-CZ917 Other versions Application For XY2-CE Diameter Weight kg Padlocking kit (for up to 3 padlocks) for reset pushbutton. Please consult your local Customer support centre. Te 3/21 3 Components for safety applications Emergency stop trip wire switches References of spare parts XY2-CZiiii 3 Description Type Reference Reset pushbutton (blue) spring return, for XY2-CE and XY2-CH Flush with “R” marking on push ZA2-BA639 0.030 Booted ZA2-BP6 0.025 Mushroom head, Ø 30 mm ZA2-BC64 0.045 Key release mushroom head, Ø 30 mm (key n° 421) ZA2-BS06212 0.090 Key for latching N° 421 mushroom head reset pushbutton Q99900911 0.006 Head assembly for pilot light Yellow lens, for XY2-CE and XY2-CH ZA2-BV05 0.015 Lens for pilot light Yellow, for XY2-CE and XY2-CH ZB2-BV015 0.003 Pilot lights Yellow, for XY2-CH 24 V XY2-CZ0024 0.035 48 V XY2-CZ0048 0.035 130 V XY2-CZ0130 0.035 230 V XY2-CZ0230 0.035 Description Type Incandescent bulbs BA 9s base fitting max. Ø 11 mm length 28 mm for XY2-CE Screw base fitting max. Ø 17 mm length 34 mm for XY2-CH Dust and damp protecting bellows XY2-CZ901 Tensioner XY2-CZ203 3/22 Te Sold in lots of Unit reference Weight kg 24 V - 2.6 W 10 DL1-CE024 0.002 48 V - 2.6 W 10 DL1-CE048 0.002 130 V - 2.6 W 10 DL1-CE130 0.002 24 V - 6 W 10 DL1-AA024 0.004 48 V - 6 W 10 DL1-AA048 0.004 130 V - 6 W 10 DL1-AA127 0.004 230 V - 6 W 10 DL1-AA220 0.004 DL1-GA006 0.002 BA 7s base fitting for XY2-CB 6 V - 200 mA For XY2-CE Polychloroprene 1 XY2-CZ901 0.017 Silicone 1 XY2-CZ904 0.005 Polychloroprene 1 XY2-CZ902 0.017 Silicone 1 XY2-CZ903 0.005 – 1 XY2-CZ203 0.095 For XY2-CH XY2-CZ902 Weight kg For XY2-CE Components for safety applications Emergency stop trip wire switches Dimensions Characteristics : page 3/16 References : pages 3/17 to 3/22 iii XY2-CEi i Ai i i i + XY2-CZ917 XY2-CEi i Ai 229 (2) 105 (2) 52 20 195 120 243 44 6 12 63 142 Ø (1) (1) (1) 31 23 25 82 61 3 (1) 1 tapped entry for cable gland of maximum capacity 12 mm (2) Maximum extension Ø : 4 elongated holes Ø 6 mm XY2-CBi ii XY2-CH13i i 50H29 (1) 208 Ø 197 458 265 201 (1) 48...56 68 121 56 40 55 (1) (1) Maximum extension Ø : 2 elongated holes Ø 8 mm 20 mm ISO entries 112 4xØ9 (3) = 155 (2) 210 = 240 (1) 2 access points for operating cable (2) + 125 mm for opening of cover (3) Cable gland, maximum capacity 12 mm XY2-CZ705 XY2-CZ706 Ø9 55 53 M8 Te 3/23