NSC LM3450_1

National Semiconductor
Application Note 2098
James Patterson
November 17, 2010
Introduction
Specifications
The LM3450 evaluation board is designed to provide an AC
to LED solution for a 15W LED load. Specifically, it takes an
AC mains input and converts it to a constant current output of
350mA for a series string of 1 to 14 LEDs (maximum LED
stack voltage of 45V). There are two assembly versions designed to operate from two different nominal AC input voltages, 120VAC or 230VAC.
The board employs a two stage design with an LM3450 flyback primary stage and an LM3409 secondary stage. The
LM3450 provides an isolated 50V regulated output voltage
and a power factor corrected input current. The LM3409 uses
the 50V flyback output as its input and provides a constant
current of 350mA to the LED load. This two stage design provides excellent line and load regulation as well as isolation.
The board is comprised of two copper layers with components
on both sides and an FR4 dielelctric.
The two stage design has several key advantages over a single stage design including:
• No 120Hz LED current ripple.
• Better dimming performance at low dimming levels.
• Better line disturbance rejection.
• Better efficiency using small LED stack voltages.
LM3450 Evaluation Board
LM3450 Evaluation Board
120VAC 15W Version
• Input Voltage Range: VIN = 90VAC – 135VAC
• Regulated Flyback Output Voltage: VOUT = 50V
• Maximum LED Stack Voltage: VLED < 45V
• Regulated LED Current: ILED = 350mA
230VAC 15W Version
• Input Voltage Range: VIN = 180VAC – 265VAC
• Regulated Flyback Output Voltage: VOUT = 50V
• Maximum LED Stack Voltage: VLED < 45V
• Regulated LED Current: ILED = 350mA
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© 2010 National Semiconductor Corporation
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Typical Performance
120V 15W Version
Efficiency vs. Output Power
230V 15W Version
Efficiency vs. Output Power
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120V 15W Version
Power Factor vs. Output Power
230V 15W Version
Power Factor vs. Output Power
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Dimming Efficiency Comparison
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EMI Performance
120V 15W Conducted EMI Peak Scan
Line and Neutral - CISPR/FCC Class B Quasi Peak and Average Limits
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230V 15W Conducted EMI Peak Scan
Line and Neutral - CISPR/FCC Class B Quasi Peak and Average Limits
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120V 15W THD Measurements
EN 61000-3 Class C Limits
230V 15W THD Measurements
EN 61000-3 Class C Limits
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LM3450 Pin Descriptions
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Pin
Name
Description
Application Information
1
VREF
3V Reference
Reference Output: Connect directly to VADJ or to resistor divider feeding
VADJ and to necessary external circuits.
2
VADJ
Analog Adjust
Analog Dim and Phase Dimming Range Input: Connect directly to VREF to force
standard 70% phase dimming range. Connect to resistor divider from VREF to
extend usable range of some phase dimmers or for analog dimming. Connect
to GND for low power mode.
3
FLT2
Filter 2
Ramp Comparator Input: Connect a series resistor from FLT1 capacitor and a
capacitor to GND to establish second filter pole.
4
FLT1
Filter 1
Angle Decoder Output: Connect a series resistor to a capacitor to ground to
establish first filter pole.
5
DIM
500 Hz PWM Output
Open Drain PWM Dim Output: Connect to dimming input of output stage LED
driver (directly or with isolation) to provide decoded dimming command.
6
VAC
Sampled Rectified Line
Multiplier and Angle Decoder Input: Connect to resistor divider from rectified
AC line.
7
COMP
Compensation
Error Amplifier Output and PWM Comparator Input: Connect a capacitor to
GND to set the compensation.
8
FB
Feedback
Error Amplifier Inverting Input: Connect to output voltage via resistor divider to
control PFC voltage loop for non-isolated designs. Connect to a 5.11kΩ
resistor to GND for isolated designs (bypasses error amplifier). Also includes
over-voltage protection and shutdown modes.
9
ISEN
Input Current Sense
Input Current Sense Non-Inverting Input: Connect to diode bridge return and
resistor to GND to sense input current for dynamic hold. Connect a 0.1µF
capacitor and Schottky diode to GND, and a 0.22µF capacitor to HOLD.
10
GND
Power Ground
System Ground
11
CS
Current Sense
MosFET Current Sense Input: Connect to positive terminal of sense resistor
in PFC MosFET source.
12
GATE
Gate Drive
Gate Drive Output: Connect to gate of main power MosFET for PFC.Gate Drive
Output: Connect to gate of main power MosFET for PFC.
13
VCC
Input Supply
Power Supply Input: Connect to primary bias supply. Connect a 0.1µF bypass
capacitor to ground.
14
ZCD
Zero Crossing Detector
15
HOLD
Dynamic Hold
16
BIAS
Pre-regulator Gate Bias
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Demagnetization Sense Input: Connect a resistor to transformer/inductor
winding to detect when all energy has been transferred.
Open Drain Dynamic Hold Input: Connect to holding resistor which is
connected to source of passFET.
Pre-regulator Gate Bias Output: Connect to gate of passFET and to resistor
to rectified AC (drain of passFET) to aid with startup.
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LM3409HV Pin Descriptions
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Pin
Name
Description
Application Information
1
UVLO
Input Under Voltage Lock-out
Connect to a resistor divider from VIN. UVLO threshold is 1.24V and hysteresis
is provided by a 22µA current source.
2
IADJ
Analog LED Current Adjust
Apply a voltage between 0 - 1.24V, or connect a resistor from this pin to GND,
to set the current sense threshold voltage.
3
EN
Logic Level Enable
4
COFF
Off-time programming
5
GND
Power Ground
6
PGATE
Gate Drive
7
CSN
Negative Current Sense
Connect to the negative side of the sense resistor.
8
CSP
Positive Current Sense
Connect to the positive side of the sense resistor (also connected to VIN).
9
VCC
10
VIN
Input Voltage
DAP
DAP
Thermal PAD on bottom of IC
Apply a voltage >1.6V to enable device, a PWM signal to dim, or a voltage
<0.6V for low power shutdown.
Connect an external resistor from VO to this pin, and a capacitor from this pin
to GND to set the off-time.
Connect to the system ground.
Connect to the gate of the external PFET.
VIN-referenced Linear Regulator Connect at least a 1 µF ceramic capacitor from this pin to CSN. The regulator
provides power for P-FET drive.
Output
Connect to the input voltage.
Connect to pin 5 (GND). Place 4-6 vias from DAP to bottom layer GND plane.
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Simplified Evaluation Board Schematic
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The following section explains how to design using the
LM3450 power factor controller and phase dimming decoder.
Refer to AN-1953 for a detailed design procedure of the
LM3409HV secondary stage and to the LM3450 Datasheet
for specific details regarding the function of the LM3450 device. All reference designators refer to the Simplified Evalua-
30140407
FIGURE 1. Two-Stage PFC LED Driver
The input current shaping happens instantly in CRM due to
the feed-forward mechanism; however, the converter must
also regulate the flyback output voltage with a traditional feedback loop. This is accomplished with a narrow bandwidth
error amplifier coupled with energy storage capacitance at the
output to limit the twice line frequency ripple. The output of
the error amplifier is multiplied with the scaled rectified AC
voltage to achieve both input current shaping and output voltage regulation. Refer to the datasheet for a more detailed
explanation of the power factor controller.
The LM3450 also has a phase decoder that interprets the
phase dimming angle and maps it to a 500Hz PWM opendrain output. This signal is then be directly connected to an
opto-isolator to send across the isolation boundary to the second stage LED driver. In addtion, the LM3450 provides a
dynamic hold circuit to ensure that the holding current requirement is satisfied in forward phase dimmers.
1ST STAGE - CRM FLYBACK
The first stage of the evaluation board PFC LED Driver is a
critical conduction mode (CRM) flyback converter controlled
with the LM3450. CRM converters operate at the boundary of
continuous conduction mode (CCM) and discontinuous conduction mode (DCM). CRM is implemented by turning on the
main switching FET (Q3) until the primary current rises to a
peak threshold. Q3 is then turned off and the current falls until
a zero crossing is detected. At this point, Q3 is turned on and
the cycle repeats.
In the CRM flyback PFC application shown, the rectified AC
input is fed forward to the control loop, yielding a sinusoidal
peak current threshold. This peak threshold creates a sinusoidal primary peak current envelope IP-pk as shown in . The
secondary peak current envelope IS-pk will simply be a scaled
version of the primary according to the turns ratio of the transformer. Assuming good attenuation of the switching ripple via
the EMI filter, the average input current IIN(t) can also be approximated as a sinusoid. Since the input current has the
same shape and phase as the input voltage, high power factor
(PF) can easily be achieved.
2ND STAGE - BUCK LED DRIVER
The second stage of the evaluation board PFC LED Driver is
a buck LED driver controlled with the LM3409HV. The input
to this stage is the flyback output voltage and the output is a
regulated constant current of 350mA to a stack of <45V of
LEDs. The LM3409HV is a hysteretic PFET controller using
peak current detection and a constant off-timer to provide
regulated LED current with a constant switching frequency
ripple. Coupled with the flyback energy storage capacitance,
the LM3409 is able to remove all 120HZ ripple content from
the LED output. The 500Hz PWM signal from the first stage
is used as the dimming input to the LM3409HV. The output of
the opto-isolator is connected directly to the DIM pin to provide a PWM dimmed LED current according to the detected
phase angle at the primary.
The LM3409HV design is not included in this document. Refer
to AN-1953 for a detialed design procedure. The specifications for the second stage are:
• Nominal Input Voltage = 50V
• Regulated LED Current = 350mA
• Nominal LED Stack Voltage = 45V
• Switching Frequency at Nominal Input = 100kHz
• Inductor/LED Current Ripple = 100mA
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FIGURE 2. CRM Flyback Current Waveforms
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tion Board Schematic. Note that parallel and series resistances are combined in one schematic symbol for
simplification. To improve readability of this design document,
each sub-section is followed by a list of Definitions for new
terms used in the calculations. The Complete Evaluation
Board Schematic, found at the end of this document, should
be consulted for I/O connections and testpoints. There is also
a Bill of Materials for each assembly version.
Design Information
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CRM FLYBACK CONVERTER
Operating Points
The AC mains voltage, at the line frequency fL, is assumed to
be perfectly sinusoidal and the diode bridge ideal. This yields
a perfect rectified sinusoid at the input to the flyback. The input
voltage Vin(t) is defined in terms of the peak input voltage:
Switching MosFET
The main switching MosFET (Q3) can be sized as desired; to
block the maximum drain-to-source voltage, operate at the
maximum RMS current, and dissipate the maximum power:
The controller and the transformer are also assumed to be
ideal. These assumptions yield a sinusoidal peak primary
current envelope IP-pk(t) and peak secondary current envelope IS-pk(t) as shown in . Both are defined in terms of the peak
primary current:
The peak current limit should be at least 25% higher than the
maximum peak input current:
The parallel sense resistor combination (R30||R31) has to
dissipate the maximum power:
The output voltage reflected to the primary is defined:
Switching Diode
The main switching diode (D10) should be sized to block the
maximum reverse voltage , operate at the maximum average
current, and dissipate the maximum power:
CRM control yields a variable duty cycle over a single line
cycle with a minimum occurring at the peak input voltage:
The resulting sinusoidal average input current Iin(t), shown in ,
is approximated as the average of each triangular current
pulse during a switching period. The peak input current occurs
at the peak primary current:
Definitions
n – Primary to Secondary Turns Ratio
VOUT – Regulated Output Voltage
VIN – Nominal AC Input Voltage
VIN-PK – Peak Input Voltage
VIN-PK-MAX – Maximum Peak Input Voltage
IP-PK – Peak Primary Current
IS-PK – Peak Secondary Current
IIN-PK – Peak Input Current
ILIM – Peak Current Limit
DMIN – Minimum Duty Cycle over Line Cycle
VR – Output Voltage Reflected to Primary
VR-MAX – Maximum Tolerable Reflected Voltage
VT-DES-MAX – Maximum Tolerable MosFET Voltage
VT-MAX – Maximum MosFET Blocking Voltage
IT-RMS-MAX – Maximum MosFET RMS Current
IT-PK-MAX – Maximum MosFET Peak Current
PT-MAX – Maximum MosFET Power Dissipation
VRD-MAX – Maximum Diode Blocking Voltage
ID-MAX – Maximum Diode Average Current
ID-PK-MAX – Maximum Diode Peak Current
PD-MAX – Maximum Diode Power Dissipation
Turns Ratio
The first thing to decide with an isolated design is the desired
transformer turns ratio. This should be based on the specified
output voltage and the maximum peak input voltage. Frequently the MosFET is already chosen for a design, given its
cost and availability. With a desired MosFET voltage, the
maximum reflected voltage at the primary is calculated:
Generally, an integer turns ratio is selected to achieve a reflected voltage at or below the defined maximum:
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With most common core materials, the maximum operating
flux density should be set between 300mT and 325mT. If the
calculation is below this range, then AL should be increased
to the next standard value and the turns and maximum flux
density calculations iterated. If the calculation is above this
range, then AL should be decreased to the next standard value and the turns and maximum flux density calculations iterated.
With the flux density appropriately set, the core material for
the chosen core size can be determined using the vendor’s
specifications and recommendations. Note that there are core
materials that can tolerate higher flux densities; however, they
are usually more expensive and not practical for these designs.
The rest of the transformer design can be done with the aid
of the manufacturer. There are calculated trade-offs between
the different loss mechanisms and safety constraints that determine how well a transformer performs. This is an iterative
process and can ultimately result in the choice of a new core
or switching frequency range. The previous steps should reduce the number of iterations significantly but a good transformer manufacturer is invaluable for completion of the
process.
Definitions
Using the calculated turns ratio and the desired minimum
switching frequency, the minimum necessary primary inductance is calculated:
Switching Frequency Range
Given a primary inductance that meets the above constraint,
the variable switching frequency has the following limits:
η – Expected converter efficiency
POUT-MAX – Maximum Output Power
VIN-MIN – Minimum RMS AC Line Voltage
VIN-PK-MIN – Minimum Peak Input Voltage
IIN-PK-MAX – Maximum Peak Input Current
IP-PK-MAX – Maximum Peak Primary Current
D@IIN-PK-MAX – Duty Cycle at Maximum Peak Input Current
LP-MIN – Minimum Necessary Primary Inductance
LP – Primary Inductance
fSW-MIN-DES– Desired Minimum Switching Frequency
fSW-MIN – Minimum Switching Frequency
fSW-MAX – Maximum Switching Frequency
NP – Number of Primary Turns
NS – Number of Secondary Turns
AE-MAX – Core Cross-Sectional Area
BMAX – Maximum Operating Flux Density
AL – Transformer Core Figure of Merit
Transformer Geometries and Materials
The length of the gap necessary for energy storage in the
flyback transformer can be determined numerically; however,
this can lead to non-standard designs. Instead, an appropriate AL core value (160nH/turns2 is a good standard value to
start with) can be chosen that will imply the gap size. AL is an
industry standard used to define how much inductance, per
turns squared, that a given core can provide. With the initial
chosen AL value, the number of turns on the primary and secondary are calculated:
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Given the switching frequency range and the maximum output power, a core size can be chosen using the vendor’s
specifications and recommendations. This choice can then be
validated by calculating the maximum operating flux density
given the core cross-sectional area of the chosen core.
TRANSFORMER
Primary Inductance
The maximum peak input current, occuring at the minimum
AC voltage peak, determines the necessary flyback transformer energy storage. As a general rule of thumb, the desired
duty cycle at this worst-case operating point should be specified near 0.5 to limit large conduction losses associated with
high voltage diodes. The maximum input current can be approximated by the maximum output power, expected converter efficiency, and minimum input voltage. Note that there
is also a 0.85 multiplier to account for the fact that maximum
power with a triac dimmer in-line is demanded at approximately 85% of the full sinusoidal voltage waveform. Given the
desired duty cycle, the maximum peak input current and corresponding maximum peak primary current can be approximated:
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FIGURE 3. Bias Circuitry
BIAS SUPPLIES & CAPACITANCES
Bias Supplies
The primary bias supply shown in Figure 3 enables instant
turn-on through Q1 while providing an auxiliary winding for
high efficiency steady state operation. The two bias paths are
each connected to VCC through a diode (D8, D9) to ensure
the higher of the two is providing VCC current. The LM3450
BIAS pin helps to ensure that the auxiliary winding is always
providing VCC during normal operation.
Since there is optical isolation, a secondary bias supply is also
necessary. This is accomplished with another auxiliary winding, diode (D4), and capacitance (C4) which creates another
flyback output that scales with the regulated output (similar to
the auxiliary primary bias winding). During transient conditions, the regulated output voltage may dip or spike due to the
low bandwidth of the regulation loop. To ensure the secondary bias moves highly proportional to the regulated flyback output, the output winding is tapped to provide the
secondary bias.
It is also advantageous to linear regulate down to approximately 9V, from the 12V bias supplies, for every opto-isolator
supply rail (VPOP1, VOP1, VOP2) . This will stabilize the optoisolator rail over the entire operating range, preventing noise
coupling into COMP and the dimming input of the LM3409.
The primary and secondary bias outputs for both versions of
the evaluation board are set to 12V at the nominal input voltage. A transformer turns ratio and corresponding turns calculation is used to size the primary auxiliary winding and
determine the tap point for the secondary winding:
Input Capacitance
The input capacitor of the flyback (C1) has to be able to provide energy during the worst-case switching period at the
peak of the AC input. C1 should be a high frequency, high
stability capacitor (usually a metallized film capacitor, either
polypropylene or polyester) with an AC rating equal to the
maximum input voltage. C1 should also have a DC voltage
rating exceeding the maximum peak input voltage + half of
the peak to peak input voltage ripple specification. The minimum required input capacitance is calculated given the same
ripple specification:
Output Capacitance
Since the LM3450 is a power factor controller, C1 is minimized and the output capacitor (C11) serves as the main
energy storage device. C11 should be a high quality electrolytic capacitor that can tolerate the large current pulses
associated with CRM operation. The voltage rating should be
at least 25% greater than the regulated output voltage and,
given the desired voltage ripple, the minimum output capacitance is calculated:
Definitions
ΔvIN-PK – Peak Input Voltage Switching Ripple
ΔvOUT – Nominal Output Voltage Ripple
ΔvCC – Nominal Primary Bias Ripple
VCC – Primary Bias Capacitance
nAUX – Primary to Auxiliary Turns Ratio
NA – Number of Auxiliary Turns
f2L – Twice Line Frequency
The minimum primary bias supply capacitance is calculated,
given a minimum VCC ripple specification, to keep VCC above
UVLO at the worst-case current:
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Angle Sense
VAC is a dual input for both the PFC multiplier and the angle
decoder. The resistor divider (R26+R29, R32) should be
sized according to the desired angle detect voltage VDET. A
general rule of thumb is to set VDET = VIN/5 and choose R26
+R29 between 1MΩ and 2MΩ to limit power dissipation.
The maximum possible holding current (usually occurs during
transients when triac fires) is set by choosing the hold resistor
(R12||R14||R15) between the source of the Q1 and HOLD:
Filters
The filters (FLT1, FLT2) are chosen to provide the desired
dimming transition response (how the light changes during
dimmer movement). The filter frequency should be set between 2Hz and 10Hz for best operation (2Hz has a fade
feeling, 10Hz is very snappy). The capacitors (C17, C18) can
both be set to 1µF for all designs and given the filter frequencies, the resistors (R24, R25) are calculated:
Fixed Hold
Since the dynamic hold only regulates the minimum input
current during a sample period, the other periods potentially
misfire. This can be a problem if the misfire is early in the cycle
because the energy transfer to the output is severely reduced
and the control loop has to respond to a large system transient
at the sampling frequency. A simple effective solution to this
problem is to add some fixed holding current after the diode
bridge. This can be done by placing a fixed resistance from
the source of Q1 to GND. A general rule of thumb is to burn
1 or 2% of total system power in the fixed hold resistance for
best system performance. This will help properly shape the
energy transfer during non-sampled cycles and will reduce
potential lifetime concerns with snubber and damper circuits
that could see multiple misfires per cycle.
PassFET
The passFET (Q1) is used in its linear region to stand-off the
line voltage from the LM3450 controller. Both the VCC startup
current and the phase dimmer holding current are conducted
through the device. Since the holding current is far larger than
the startup current and is added regularly, it will dominate the
calculations. Given this, Q1 has to block the maximum peak
input voltage and conduct the maximum holding current at the
sampling interval. The surge handling capability of Q1 is also
important and is evaluated by looking at the safe operating
area (SOA) of the device. Finally, Q1 needs to be able to dissipate the maximum power. The design equations are:
Opto-Isolator
A standard low cost opto-isolator (can be the same kind that
is used for feedback of the output voltage) is used to transfer
the dimming command from DIM to the secondary. It needs
to be driven with at least 1-2mA of current to obtain full 70:1
contrast ratio (more current creates faster edges). The output
of the opto-isolator should be clamped to just above the DIM
input threshold of the secondary driver. This is accomplished
with a 1.8V Zener clamp (D22) at the EN pin of the LM3409
on the evaluation boards.
Relevant Definitions
IIN-MIN-REG – Regulated Minimum Input Current
IHOLD-MAX – Maximum Hold Current
VDET – Rectified AC Angle Detect Voltage
fFLT1 – FLT1 frequency
fFLT2 – FLT2 frequency
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DIMMING DECODER & HOLD CURRENT
Dynamic Hold
The LM3450 regulates the minimum input current with a dynamic hold circuit to ensure the triac holding current requirement is satisfied. The regulated minimum current is set by
choosing the sense resistor (R34||R36):
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30140431
FIGURE 4. Control Loop Block Diagram
A standard PI compensator is used on the secondary to stabilize the system. The error amplifier is implemented with an
LMV431 and a series resistor (R77) and capacitor (C35) in
the feedback path as shown in Figure 5. The output of the
LMV431 is tied to the cathode of the opto photo-diode. A resistor (R70 = 2kΩ) from the anode of the photodiode to the
bias rail provides the current path and ultimately the output
voltage swing of the secondary error amplifier. The primary
side of the opto is connected directly to COMP. With the
5kΩ internal pull-up resistor, the maximum current through
the primary side of the opto will be 1mA. A higher frequency
roll-off pole is placed on the primary in the form of a capacitor
(C24) from COMP to GND. The resistor divided flyback output
voltage is regulated to the 1.24V LMV431 internal reference.
Note the additional soft-start circuit using C34, D13, and D14.
VOLTAGE CONTROL LOOP
The CRM topology requires a narrow bandwidth voltage control loop to regulate the output voltage. This loop needs to be
compensated to maintain stability over the desired operating
range. The flyback topology is isolated, therefore the LM3450
internal error amplifier is bypassed and an external secondary
side error amplifier is used instead. The control loop shown
in Figure 4 is comprised of the converter control-to-output
transfer function, the compensator transfer function, and all
of the other gains in the loop.
The output voltage is sensed with a resistor divider (R81,
R72):
The converter control-to-output transfer function can be approximated as a single pole system:
The feedback gain (HFB) is unity due to the control implementation and the LM3450 device and external gains are defined:
30140432
FIGURE 5. Secondary Error Amplifier Circuit
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Where the secondary compensator pole is defined:
And the compensator zero is defined:
And the primary roll-off pole is defined:
The resulting control loop gain is
The compensator design for this system can be complicated;
however with some useful assumptions, it can be made simple. Looking at the total DC gain (G3450xGC0xHFB), the following can be made relatively constant over all designs:
• R70 = 2kΩ, the 5kΩ internal pull-up, and the 0.55 multiplier
gain.
• The opto CTR, though variable over temperature, given a
fixed supply rail and a fixed R70 value.
ωP1 – Converter Output Pole
ωP2 – Compensator Secondary Integrator Pole
ωZ1 – Compensator Secondary Zero
ωP3 – Compensator Primary HF Pole
T(s) – Total Loop Gain
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In several cases, the product of two DC gain terms can also
be identified as relatively constant over all designs if all of the
previous LM3450 design methodology is observed:
• VINPK and KV are almost exactly inversely proportional
(given the VDET specification method).
• IP-PK and R30||R31 are closely inversely proportional
(given the ILIM specification method).
Given these relationships and following the complete LM3450
design method, the DC gain should only vary largely with
change in output voltage (directly proportional).
The output pole of the converter on the other hand follows
these basic relationships:
• POUT-MAX and C11 are exactly directly proportional given
a fixed output ripple specification, therefore there is no
relative change to ωP1.
• VOUT is exactly inversely proportional to ωP1 given a fixed
output ripple specification.
With the opposing conditions of the output pole moving inversely proportional to VOUT and the DC gain moving proportional to VOUT, the net result gives a very consistent
uncompensated loop gain. Because of this, a fixed compensator can be used. During prototyping, If stability becomes a
concern, the R77 value can be incresed or decreased slightly
to provide more phase margin and better stability. In general
the compensator calculated in the Design Calculations section is sized to provide around 40° phase margin at a
crossover frequency of 40Hz. This is a fairly high bandwidth
for a PFC converter which will cause there to be some 120Hz
ripple on COMP. This will decrease PF but improve transient
response which is very helpful in phase dimmable applications.
Relevant Definitions
GVC(s) – Converter Control-to-Output Transfer Function
GCO – Converter Control-to-Output DC Gain
G3450 – LM3450 and External Gains
GCOMP(s) – Compensator Transfer Function
HFB – Feedback Gain
The compensator transfer function is defined:
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30140437
FIGURE 6. Input EMI Filter
Conforming to radiated EMI standards is much more difficult
and is completely dependent on the entire system including
the enclosure. C26 will also greatly help reduce radiated EMI;
however, reduction of dV/dt on switching edges and PCB layout iterations are frequently necessary as well. Consult available literature and/or an EMI specialist for help with this. It can
be a daunting task.
Interaction with Dimmers
In general, input filters and forward phase dimmers do not
work well together. The triac needs a minimum amount of
holding current to function. The converter itself is demanding
a certain amount of current from the input to provide to its
output. With no filter, the difference of the necessary hold
current and the converter current is provided by the LM3450
dynamic hold circuit during a sampling interval. Unfortunately,
the actual dimmer current is not being monitored; instead a
filtered version is being measured. In reality, the input filter is
providing or taking current depending upon the dV/dt of the
capacitors. The discrepancy between the measured input
current at ISEN and the actual input current through the triac
is the worst at the highest dV/dt of the input filter capacitors.
The best way to deal with this problem is to minimize filter
capacitance and increase the regulated hold current until
there is enough current to satisfy the dimmer and filter simultaneously.
INPUT FILTER
Background
Since the LM3450 is used for AC to DC systems, electromagnetic interference (EMI) filtering is critical to pass the
necessary standards for both conducted and radiated EMI.
This filter will vary depending on the output power, the switching frequencies, and the layout of the PCB. There are two
major components to EMI: differential noise and commonmode noise. Differential noise is typically represented in the
EMI spectrum below approximately 500kHz while commonmode noise shows up at higher frequencies.
Conducted
Figure 6 shows a typical filter used with an LM3450 design.
To conform to conducted standards, a fourth order filter (C1,
L2, C7, L1) is implemented using shielded inductors and X
rated AC capacitors. This, if sized properly can provide ample
attenuation of the switching frequency and lower order harmonics contributing to differential noise. For common-mode
noise, a common mode choke (L4) and a capacitor (C6) can
be used to filter higher frequency content. A Y rated AC capacitor (C26) from the primary ground to the secondary
ground is also critical for reduction of common mode noise.
This combination of filters, along with any necessary damping
(R2, R3, C2, C3), can easily provide a passing conducted EMI
signature.
Radiated
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14
AN-2098
INRUSH LIMITING, DAMPING & CLAMPING
Clamp
Figure 8 shows a large ringing (VRING) on the Q3 drain due to
the leakage inductance of the transformer and output capacitance of Q3. A clamp circuit is necessary to prevent damage
to Q3 from excessive voltage. The evaluation boards use a
transil (TVS) clamp, shown in Figure 7
30140434
FIGURE 8. Switch Node Ringing
Inrush
With a forward phase dimmer, a very steep rising edge causes a large inrush current every cycle as shown in Figure 9.
Series resistance (R39, R57) can be placed between the filter
and the triac to limit the effect of this current on the converter
and to provide some of the necessary holding current at the
same time. This will, of course, degrade efficiency but some
inrush protection is always necessary in any AC system due
to startup. The size of R39 and R57 are best found experimentally as they provide attenuation for the whole system.
30140435
FIGURE 7. Transil Clamp
When Q3 is on and the drain voltage is low, the blocking diode
(D5) is reverse biased and the clamp is inactive. When the
MosFET is turned off, the drain voltage rises past the nominal
voltage (reflected voltage plus the input voltage). If it reaches
the TVS clamp voltage + the input voltage, the clamp prevents
any further rise. The TVS diode (D1) voltage is set to prevent
the MosFET from exceeding its maximum rating:
This clamp method is fairly efficient and very simple compared to other commonly used methods. Note that if the the
ringing is large enough that the clamp activates, the ringing
energy is radiated at higher frequencies. Depending on PCB
layout, EMI filtering method, and other application specific
items, the transil clamp can present problems conforming to
radiated EMI standards. If the transil clamp becomes problematic, there are many other clamp options easily found in a
basic literature search.
30140438
FIGURE 9. Inrush Current Spike
Damper
The inrush spike also excites a resonance between the input
filter of the triac and the input filter of the converter. The associated interaction can cause the current to ring negative, as
shown in Figure 9, thereby shutting off the triac. The triac
damper (R8, R9, C8, C9), shown in Figure 6, is placed between the dimmer and the EMI filter to absorb some of the
ringing energy and reduce the potential for misfires. The
damper is also best sized experimentally due to the large
variance in triac input filters.
15
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AN-2098
TRANSIENT PERFORMANCE
Startup
When using the LM3450 with a phase dimmer, startup can be
very disruptive. Any time the dimmer is turned on (via a separate switch or some state where the dimmer has been previously disconnected from its load), the LM3450 will attempt
to bring the system to regulation. Because phase dimmers
can be turned on and off quickly, the system capacitances
may or may not be fully discharged, this can lead to a large
variance in startup conditions. The best way to control startup
transients is to softstart the dimming command. This can be
accomplished by placing a diode (D19), capacitor (C27) and
resistor (R50) off the VADJ pin as shown in Figure 10. D19
should have a very low forward voltage and C27 should be
between 10µF and 47µF. R50 is placed across the capacitor
to help discharge the capacitor when the LM3450 is shut-off.
Fast Dim Down
During quick phase dimmer movement, the effective line transient can cause problems with any phase dimmer. This is
because a quick line transient is followed by a slow load transient. This problem only really surfaces with a quick decreasing line transient of fairly large magnitude (aka forcing the
dimmer from high to low quickly).
Effectively, the input energy is reduced immediately, but the
request for decreased output energy is delayed. Since the
output is potentially demanding more energy than the input
can produce instantaneously, the control loop will attempt to
re-regulate by providing as much energy as possible to the
output.
With a large enough transient, the output will sag causing a
potential change in output current if the LM3409 goes into
dropout. Given the added delay of sampling inherent to the
LM3450 controller, a flutter or bobble of light can be magnified
This will only happen during the transient, so designers probably won’t care for many applications.
To mitigate this problem in high end applications, a circuit is
shown in Figure 11 (NOT shown in Simplified Evaluation
Board Schematic but exists on evaluation boards) to feedforward the average line voltage to the LM3450 and force a
quick sample period. This method takes the rectified AC and
scales and filters it to a DC voltage with some resistors and
capacitors (R20, R21, R52, R53, C14, C15). The dV/dt edge
of this signal is AC coupled to a PFET (Q4) gate to create a
10's of ms pulse. The signal is then inverted, ac coupled
again, and sent to the NFET (Q5) gate. This creates a small
reset pulse on VADJ.
Pulling VADJ low for over 10µs will reset the sampling block
and force the quickest possible sample. At the same time,
FLT1 will immediately be set to minimum and the fastest filters
will be enabled.
30140439
FIGURE 10. DIM Soft-start Circuit
30140440
FIGURE 11. Line Feed-forward Circuit
www.national.com
16
AN-2098
MAIN SWITCHING MOSFET
Maximum drain-to-source voltage:
Design Calculations - 120V, 15W
The following is a step-by-step procedure with calculations for
the 120V 15W Evaluation Board. The 230V calculations can
be done in the same manner. Many components are identical
between both boards for simplicity, therefore some components on the 120V board are over-sized.
Maximum peak MosFET current:
SPECIFICATIONS
fL – 60Hz
fSW-MIN– 40kHz
VIN – 120VAC
VIN-MIN – 85VAC
VIN-MAX – 135VAC
ILED – 350mA
Maximum RMS MosFET current:
ΔvOUT = 1V
ΔvIN-PK = 35V
IP-PK-LIM = 1.65A
VT-DES-MAX = 400V
POUT-MAX = 15W
D@IIN-MAX-PK = 0.6
VOUT = 50V
Maximum power dissipation:
Resulting component choice:
PRELIMINARY CALCULATIONS
Maximum peak input voltage:
RE-CIRCULATING DIODE
Maximum reverse blocking voltage:
Minimum peak input voltage:
Maximum peak diode current:
Maximum average input current:
Maximum average diode current:
Maximum peak input current:
Maximum power dissipation:
Maximum peak primary current:
Resulting component choice:
17
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AN-2098
CURRENT SENSE
Sense resistor:
TRANSFORMER
Maximum acceptable reflected voltage:
Power dissipation:
Primary to secondary turns ratio:
Resulting component choice:
Actual reflected voltage:
INPUT CAPACITANCE
Minimum capacitance:
Primary to auxiliary turns ratio:
Transformer primary inductance:
Voltage rating:
Resulting component choice:
Number of primary turns:
OUTPUT CAPACITANCE
Minimum capacitance:
Number of secondary turns:
Voltage rating:
Number of auxiliary turns:
Resulting component choice:
Maximum flux density:
Resulting component choice:
www.national.com
18
OUTPUT VOLTAGE SENSE
Resistance:
Resulting component choice:
Resulting component choice:
DYNAMIC HOLD
ISEN sense resistance:
AN-2098
TRANSIL CLAMP
TVS clamp voltage:
LOOP COMPENSATION
Converter output pole:
HOLD resistance:
Converter DC gain:
Resulting component choice:
LM3450 and external sensing DC gain:
DECODER INPUT
Resistor divider:
Secondary compensator dominant pole:
Resulting component choice:
Secondary compensator zero:
Primary roll-off pole:
Resulting component choice:
19
www.national.com
AN-2098
Complete Evaluation Board Schematic
30140499
www.national.com
20
AN-2098
120V Bill of Materials
Reference Designator
Part Value
Manufacturer
Part Number
C1
CAP MPY 0.1µF 400V RAD
EPCOS
B32612A4104J008
C2, C8, C9
CAP CER 0.22µF 250V 1210
MURATA
GRM32DR72E224KW01L
C3
CAP CER 0.1µF 250V 1210
MURATA
GRM32DR72E104KW01L
C4, C44
CAP ELEC 100µF 50V RAD
NICHICON
UHE1H101MPD
C5, C23, C37, C42
CAP CER 0.10µF 50V 0603
MURATA
GRM188R71H104KA93D
C6
CAP MPY 33nF 250VAC X1 RAD
EPCOS
B32912A4733M
C7
CAP MPY 47nF 250VAC X1 RAD
EPCOS
B32912A3333M
C11
CAP ELEC 470µF 63V RAD
NICHICON
UPW1J471MHD3
C12, C14, C15
CAP CER 1µF 50V 1206
TDK
C3216X7R1H105K
C13, C34
CAP CER 1µF 100V 1206
TDK
C3216X7R2A105M
C17, C18, C24, C36
CAP CER 1µF 6.3V 0603
MURATA
GRM188R71C105KA12D
C19, C22
CAP CER 0.22µF 16V 0603
TDK
C1608X7R1C224K
C21, C43, C46
CAP CER 10nF 25V 0603
MURATA
GRM188R71E103KA01D
C26
CAP CER 4.7nF 500VAC Y1 RAD
EPCOS
VY1472M63Y5UQ63V0
C27
CAP CER 47µF 6.3V 0805
TAIYO YUDEN
JMK212BJ476MG-T
C35
CAP CER 10µF 16V 1206
MURATA
GRM31CR71C106KAC7L
C38
CAP CER 2.2µF 6.3V 0603
TDK
C1608X5R0J225M
C39
CAP CER 470pF 100V 0603
TDK
C1608C0G2A471J
C47
CAP CER 4.7µF 100V 2220
TDK
C5750X7R2A475K
D1
DIODE TVS 150V 600W UNI SMB
LITTLEFUSE
SMBJ150A
D2, D3, D6, D7
DIODE GEN PURPOSE 1000V 1A SMA
COMCHIP
CGRA4007-G
D4, D9
DIODE ULTRAFAST 100V 0.2A SOT-23
FAIRCHILD
MMBD914
D5
DIODE ULTRAFAST 600V 1A SMA
FAIRCHILD
ES1J
D8, D10
DIODE ULTRAFAST 200V 1A SMA
FAIRCHILD
ES1D
D11, D12, D18
DIODE ZENER 10V 500mW SOD-123
FAIRCHILD
MMSZ5240B
D13
DIODE ULTRAFAST 70V 0.2A SOT-23
FAIRCHILD
BAV99
D14
DIODE ZENER 3.3V 500mW SOD-123
ON-SEMI
MMSZ3V3T1G
D15
DIODE SCHOTTKY 60V 2A SMB
ON-SEMI
SS26T3G
D16
DIODE ZENER 24V 3W SMA
MICRO-SEMI
SMAJ5934B-TP
D17
DIODE SCHOTTKY 20V 3A SMA
FAIRCHILD
ES2AA-13-F
D19
DIODE SCHOTTKY 20V 0.5A SOT-23
NXP SEMI
PMEG2005ET,215
D21
DIODE ZENER 3V 500MW SOD-123
ON-SEMI
MMSZ4683T1G
D22
DIODE ZENER 1.8V 500MW SOD-123
ON-SEMI
MMSZ4678T1G
J3, J5, J15, J16
TERMINAL TURRET DOUBLE TH
KEYSTONE
1502-2
L1, L2
IND SHIELD 1mH 0.46A SMT
COILCRAFT
MSS1038-105KL
L3
IND SHIELD 470µH 1.06A SMT
COILCRAFT
MSS1260-474KLB
L4
IND LINE FILTER 6mH 0.3A 11M
PANASONIC
ELF-11M030E
Q1
MOSFET N-CH 800V 3A DPAK
ST MICRO
STD3NK80ZT4
Q2, Q6, Q8
TRANS NPN 40V 0.6A SOT-23
FAIRCHILD
MMBT4401
Q3
MOSFET N-CH 600V 4.4A DPAK
INFINEON
IPD60R950C6
Q4
MOSFET P-CH 20V 3.7A SOT-23
VISHAY
SI2323DS
Q5
MOSFET N-CH 60V 260MA SOT-23
ON-SEMI
2N7002ET1G
Q7
MOSFET P-CH 70V 5.7A DPAK
ZETEX
ZXMP7A17K
R1, R18, R58
RES 10kΩ 1% 0.1W 0603
VISHAY
CRCW060310K0FKEA
R2, R3
RES 820Ω 5% 1W 2512
VISHAY
CRCW2512820RJNEG
R5, R7
RES 200kΩ 1% 0.25W 1206
VISHAY
CRCW1206200KFKEA
R6
RES 0Ω 5% 0.25W 1206
VISHAY
CRCW12060000Z0EA
RES 680Ω 5% 1W 2512
VISHAY
CRCW2512680RJNEG
R8, R9
21
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AN-2098
R10
RES 20Ω 1% 0.25W 1206
VISHAY
CRCW120620R0FKEA
R11, R30
RES 10Ω 1% 0.25W 1206
VISHAY
CRCW120610R0FKEA
R12, R14, R15
RES 301Ω 1% 0.25W 1206
VISHAY
CRCW1206301RFKEA
R16
RES 6.04kΩ 1% 0.125W 0805
VISHAY
CRCW08056K04FKEA
R17, R27, R50
RES 100kΩ 1% 0.1W 0603
VISHAY
CRCW0603100KFKEA
R19, R41, R43, R46, R59, RES 0Ω 5% 0.1W 0603
R73
VISHAY
CRCW06030000Z0EA
R20
RES 5.36kΩ 1% 0.25W 1206
VISHAY
CRCW12065K36FKEA
R21
RES 5.36kΩ 1% 0.1W 0603
VISHAY
CRCW06035K36FKEA
R22, R35, R37
RES 30.1kΩ 1% 0.1W 0603
VISHAY
CRCW060330K1FKEA
R23
RES 3.01kΩ 1% 0.1W 0603
VISHAY
CRCW06033K01FKEA
R24, R25
RES 75.0kΩ 1% 0.1W 0603
VISHAY
CRCW060375K0FKEA
R26, R29, R53
RES 499kΩ 1% 0.25% 1206
VISHAY
CRCW1206499KFKEA
R28
RES 10Ω 5% 0.125W 0805
VISHAY
CRCW080510R0JNEA
R31
RES 1.00Ω 1% 0.33W 1210
VISHAY
CRCW12101R00FNEA
R32
RES 14.0kΩ 1% 0.1W 0603
VISHAY
CRCW060314K0FKEA
R34, R36
RES 5.62Ω 1% 0.25W 1206
VISHAY
CRCW12065R62FNEA
R38
RES 5.11kΩ 1% 0.1W 0603
VISHAY
CRCW06035K11FKEA
R39, R57
RES 10Ω 10% 2W FILM
WELWYN
EMC2-10R0
R48, R51
RES 20.0kΩ 1% 0.25W 1206
VISHAY
CRCW120620K0FKEA
R52
RES 1.00MΩ 1% 0.25W 1206
VISHAY
CRCW12061M00FKEA
R60
RES 2.49kΩ 1% 0.125W 0805
VISHAY
CRCW08052K49FKEA
R69, R77
RES 20.0kΩ 1% 0.1W 0603
VISHAY
CRCW060320K0FKEA
R70
RES 2.00kΩ 1% 0.125W 0805
VISHAY
CRCW08052K00FKEA
R71
RES 10.0kΩ 1% 0.125W 0805
VISHAY
CRCW080510K0FKEA
R72
RES 105kΩ 1% 0.125W 0805
VISHAY
CRCW0805105KFKEA
R81
RES 2.67kΩ 1% 0.1W 0603
VISHAY
CRCW06032K67FKEA
R83
RES .62Ω 1% 0.5 2010 SMD
ROHM
MCR50JZHFLR620
R84
RES 80.6kΩ 1% 0.1W 0603
VISHAY
CRCW060380K6FKEA
T1
XFORMER 120V 15W OUTPUT 50V
WURTH
750813550
U1
IC PFC CONT 16-TSSOP
NSC
LM3450
U8, U9
OPTO-ISOLATOR SMD
LITE ON
CNY17F-3S
U10
IC SHUNT REG SOT-23
NSC
LMV431AIM5
U11
IC LED DRIVR 10-eMSOP
NSC
LM3409HVMY
Any not specified
Do not populate
www.national.com
22
AN-2098
230V Bill of Materials
Reference Designator
Part Value
Manufacturer
Part Number
C1
CAP MPY 0.1µF 400V RAD
EPCOS
B32612A4104J008
C2, C3, C8, C9
CAP CER 68nF 250V 1210
MURATA
GRM32QR72E683KW01L
C4, C44
CAP ELEC 100µF 50V RAD
NICHICON
UHE1H101MPD
C5, C23, C37, C42
CAP CER 0.10µF 50V 0603
MURATA
GRM188R71H104KA93D
C6
CAP MPY 33nF 250VAC X1 RAD
EPCOS
B32912A4733M
C7
CAP MPY 47nF 250VAC X1 RAD
EPCOS
B32912A3333M
C11
CAP ELEC 470µF 63V RAD
NICHICON
UPW1J471MHD3
C12, C14, C15
CAP CER 1µF 50V 1206
TDK
C3216X7R1H105K
C13, C34
CAP CER 1µF 100V 1206
TDK
C3216X7R2A105M
C17, C18, C24, C36
CAP CER 1µF 6.3V 0603
MURATA
GRM188R71C105KA12D
C19, C22
CAP CER 0.22µF 16V 0603
TDK
C1608X7R1C224K
C21, C43, C46
CAP CER 10nF 25V 0603
MURATA
GRM188R71E103KA01D
C26
CAP CER 4.7nF 500VAC Y1 RAD
EPCOS
VY1472M63Y5UQ63V0
C27
CAP CER 47µF 6.3V 0805
TAIYO YUDEN
JMK212BJ476MG-T
C35
CAP CER 10µF 16V 1206
MURATA
GRM31CR71C106KAC7L
C38
CAP CER 2.2µF 6.3V 0603
TDK
C1608X5R0J225M
C39
CAP CER 470pF 100V 0603
TDK
C1608C0G2A471J
C47
CAP CER 4.7µF 100V 2220
TDK
C5750X7R2A475K
D1
DIODE TVS 220V 600W UNI SMB
LITTLEFUSE
SMBJ220A
D2, D3, D6, D7
DIODE GEN PURPOSE 1000V 1A SMA
COMCHIP
CGRA4007-G
D4, D9
DIODE ULTRAFAST 100V 0.2A SOT-23
FAIRCHILD
MMBD914
D5
DIODE ULTRAFAST 600V 1A SMA
FAIRCHILD
ES1J
D8
DIODE ULTRAFAST 200V 1A SMA
FAIRCHILD
ES1D
D10
DIODE ULTRAFAST 300V 1A SMA
FAIRCHILD
ES1F
D11, D12, D18
DIODE ZENER 10V 500mW SOD-123
FAIRCHILD
MMSZ5240B
D13
DIODE ULTRAFAST 70V 0.2A SOT-23
FAIRCHILD
BAV99
D14
DIODE ZENER 3.3V 500mW SOD-123
ON-SEMI
MMSZ3V3T1G
D15
DIODE SCHOTTKY 60V 2A SMB
ON-SEMI
SS26T3G
D16
DIODE ZENER 24V 3W SMA
MICRO-SEMI
SMAJ5934B-TP
D17
DIODE SCHOTTKY 20V 3A SMA
FAIRCHILD
ES2AA-13-F
D19
DIODE SCHOTTKY 20V 0.5A SOT-23
NXP SEMI
PMEG2005ET,215
D21
DIODE ZENER 3V 500MW SOD-123
ON-SEMI
MMSZ4683T1G
D22
DIODE ZENER 1.8V 500MW SOD-123
ON-SEMI
MMSZ4678T1G
J3, J5, J15, J16
TERMINAL TURRET DOUBLE TH
KEYSTONE
1502-2
L1, L2
IND SHIELD 1mH 0.46A SMT
COILCRAFT
MSS1038-105KL
L3
IND SHIELD 470µH 1.06A SMT
COILCRAFT
MSS1260-474KLB
L4
IND LINE FILTER 6mH 0.3A 11M
PANASONIC
ELF-11M030E
Q1, Q3
MOSFET N-CH 800V 3A DPAK
ST MICRO
STD3NK80ZT4
Q2, Q6, Q8
TRANS NPN 40V 0.6A SOT-23
FAIRCHILD
MMBT4401
Q4
MOSFET P-CH 20V 3.7A SOT-23
VISHAY
SI2323DS
Q5
MOSFET N-CH 60V 260MA SOT-23
ON-SEMI
2N7002ET1G
Q7
MOSFET P-CH 70V 5.7A DPAK
ZETEX
ZXMP7A17K
R1, R18, R58, R77
RES 10kΩ 1% 0.1W 0603
VISHAY
CRCW060310K0FKEA
R2, R3
RES 3.3kΩ 5% 1W 2512
VISHAY
CRCW25123K30JNEG
R5, R7
RES 475kΩ 1% 0.25W 1206
VISHAY
CRCW1206475KFKEA
R6
RES 0Ω 5% 0.25W 1206
VISHAY
CRCW12060000Z0EA
R8, R9
RES 1kΩ 5% 1W 2512
VISHAY
CRCW25121K00JNEG
R10
RES 20Ω 1% 0.25W 1206
VISHAY
CRCW120620R0FKEA
23
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AN-2098
R11, R30
RES 10Ω 1% 0.25W 1206
VISHAY
CRCW120610R0FKEA
R12, R14, R15
RES 301Ω 1% 0.25W 1206
VISHAY
CRCW1206301RFKEA
R16
RES 6.04kΩ 1% 0.125W 0805
VISHAY
CRCW08056K04FKEA
R17, R27, R50
RES 100kΩ 1% 0.1W 0603
VISHAY
CRCW0603100KFKEA
R19, R41, R43, R46, R59, RES 0Ω 5% 0.1W 0603
R73
VISHAY
CRCW06030000Z0EA
R20
RES 5.36kΩ 1% 0.25W 1206
VISHAY
CRCW12065K36FKEA
R21
RES 5.36kΩ 1% 0.1W 0603
VISHAY
CRCW06035K36FKEA
R22, R35, R37
RES 30.1kΩ 1% 0.1W 0603
VISHAY
CRCW060330K1FKEA
R23, R32
RES 15kΩ 1% 0.1W 0603
VISHAY
CRCW060315K0FKEA
R24, R25
RES 75.0kΩ 1% 0.1W 0603
VISHAY
CRCW060375K0FKEA
R26, R29, R52
RES 1.00MΩ 1% 0.25W 1206
VISHAY
CRCW12061M00FKEA
R28
RES 10Ω 5% 0.125W 0805
VISHAY
CRCW080510R0JNEA
R31
RES 1.00Ω 1% 0.33W 1210
VISHAY
CRCW12101R00FNEA
R34, R36
RES 5.62Ω 1% 0.25W 1206
VISHAY
CRCW12065R62FNEA
R38
RES 5.11kΩ 1% 0.1W 0603
VISHAY
CRCW06035K11FKEA
R39, R57
RES 27Ω 10% 2W FILM
WELWYN
EMC2-27R0
R48, R51
RES 20.0kΩ 1% 0.25W 1206
VISHAY
CRCW120620K0FKEA
R53
RES 249kΩ 1% 0.25W 1206
VISHAY
CRCW1206249KFKEA
R60
RES 4.99kΩ 1% 0.125W 0805
VISHAY
CRCW08054K99FKEA
R69
RES 20.0kΩ 1% 0.1W 0603
VISHAY
CRCW060320K0FKEA
R70
RES 2.00kΩ 1% 0.125W 0805
VISHAY
CRCW08052K00FKEA
R71
RES 10.0kΩ 1% 0.125W 0805
VISHAY
CRCW080510K0FKEA
R72
RES 105kΩ 1% 0.125W 0805
VISHAY
CRCW0805105KFKEA
R81
RES 2.67kΩ 1% 0.1W 0603
VISHAY
CRCW06032K67FKEA
R83
RES .62Ω 1% 0.5 2010 SMD
ROHM
MCR50JZHFLR620
R84
RES 80.6kΩ 1% 0.1W 0603
VISHAY
CRCW060380K6FKEA
T1
XFORMER 120V 15W OUTPUT 50V
WURTH
750813550
U1
IC PFC CONT 16-TSSOP
NSC
LM3450
U8, U9
OPTO-ISOLATOR SMD
LITE ON
CNY17F-3S
U10
IC SHUNT REG SOT-23
NSC
LMV431AIM5
U11
IC LED DRIVR 10-eMSOP
NSC
LM3409HVMY
Any not specified
Do not populate
www.national.com
24
AN-2098
PCB Layout
30140497
Top Copper and Silkscreen
30140498
Bottom Copper and Silkscreen
25
www.national.com
LM3450 Evaluation Board
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