Test Report: HLG-240H-12 240W Single Output Switching Power Supply DESIGN VERIFY TEST Output Function Test Input Function Test Protection Function Test Other Test Component Stress Test SAFETY & E.M.C. TEST Safety Test E.M.C. Test RELIABILITY TEST HLG-240H series DESIGN VERIFY TEST OUTPUT FUNCTION TEST NO 1 TEST ITEM SPECICATION TEST CONDITION RESULT RIPPLE & NOISE V1: 150 mVp-p (Max ) I/P: 230 VAC V1: VERDICT 37 mVp-p (Max ) O/P:FULL LOAD P Ta:25℃ 2 OUTPUT VOLTAGE CH1: 11.2 V~12.8 V ADJUST RANGE I/P: 230 VAC 10.07V~ 13.28 V /230VAC I/P:115VAC 10.07V~ 13.28 V/115VAC P O/P:MIN LOAD Ta:25℃ 3 CURRENT ADJ RANGE 8A~16A I/P: 230 VAC 0.35A~16.83 A P O/P:FULL LOAD Ta:25℃ 4 CONSTANT CURRENT REGION 6V~12V I/P: 230 VAC O/P=6V: 17.27 O/P:CV MODE O/P=11V: 16.52 A A P Ta:25℃ 5 OUTPUT VOLTAGE V1: -2.5 % ~ 2.5 % (Max) TOLERANCE I/P: 100 VAC /305VAC V1: 0.9 %~ -0.9 % P O/P:FULL/ 0 % LOAD Ta:25℃ 6 LINE REGULATION V1: - 0.5% ~ 0.5 % (Max) I/P:100 VAC ~305 VAC V1: 0 %~ -0 % P O/P:FULL LOAD Ta:25℃ 7 LOAD REGULATION V1: - 2% ~ 2 % (Max) I/P: 230 VAC V1: 0.9 %~ -0.9 % P O/P:FULL ~MIN LOAD Ta:25℃ 8 SET UP TIME 230VAC/ 2500 ms (Max) I/P: 230 VAC 230VAC/ 1721 ms 115VAC/ 2500 ms (Max) I/P: 115 VAC 115 VAC/ 1756 ms P O/P:FULL LOAD Ta:25℃ 9 RISE TIME 230VAC/ 80 ms (Max) I/P: 230 VAC 230VAC/ 35 ms 115VAC/ 80 ms (Max) I/P: 115 VAC 115 VAC/ 35 ms P O/P:FULL LOAD Ta:25℃ 10 HOLD UP TIME 230VAC/ 12 ms (Typ) I/P: 230 VAC 230VAC/ 26 ms 115VAC/ 12 ms (Typ) I/P: 115 VAC 115 VAC/ 26 ms P O/P:FULL LOAD Ta:25℃ 11 OVER/UNDERSHOOT TEST < +5% I/P: 230 VAC TEST:< 5 % P O/P:FULL LOAD Ta:25℃ 12 DYNAMIC LOAD V1: 1200 mVp-p I/P: 230 VAC 360mVp-p O/P:(1)FULL /Min LOAD P 90%DUTY/1KHZ Ta:25℃ Model: HLG-240H-12 Test Report 2 / 8 HLG-240H series 13 DIMMER TEST (B Type only) SPEC: *Reference resistance value for output current adjustment (Typical) Resistance value Output current 10K 20K 30K 40K 50K 60K 70K 80K 90K 100K 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% *1 ~ 10V dimming function for output current adjustment (Typical) Dimming value Output current 1V 2V 3V 4V 5V 6V 7V 8V 9V 10V 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% *10V PWM signal for output current adjustment (Typical) Duty value 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% Output current 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% TEST RESULT: I/P： 230 VAC ;Ta：25℃ 1 Resistance value Output current % 2 Dimming value Output current % 3 Duty value Output current % P 10K 20K 30K 40K 50K 60K 70K 80K 90K 100K 1.706A 3.478A 4.948A 6.915A 8.096A 9.684A 11.081A 12.846A 14.344A 15.211A 10.66% 21.74% 30.93% 43.22% 50.60% 60.53% 69.26% 80.29% 89.65% 95.07% 1V 2V 3V 4V 5V 6V 7V 8V 9V 10V 1.785A 3.558A 5.025A 6.597A 8.155A 9.710A 11.291A 12.883A 14.442A 16.043A 11.16% 22.24% 31.41% 41.23% 50.97% 60.69% 70.57% 80.52% 90.26% 100.27% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 1.969A 3.797A 5.285A 6.815A 8.345A 9.883A 11.428A 12.969A 14.525A 16.113A 12.31% 23.73% 33.03% 42.59% 52.16% 61.77% 71.43% 81.06% 90.78% 100.71% Model: HLG-240H-12 Test Report 3 / 8 HLG-240H series INPUT FUNCTION TEST NO 1 TEST ITEM SPECICATION INPUT VOLTAGE RANGE 90VAC~305 VAC TEST CONDITION RESULT I/P:TESTING VERDICT 68V~305V O/P:FULL LOAD Ta:25℃ I/P: TEST: OK (1)LOW-LINE-3V=87 V P (2)HIGH-LINE=305 V O/P:FULL/MIN LOAD ON: 30 Sec . OFF: 30 Sec 10MIN ( AC POWER ON/OFF NO DAMAGE ) 2 INPUT FREQUENCY RANGE 47HZ ~63 HZ I/P: 100 VAC ~305VAC NO DAMAGE OSC O/P:FULL~MIN LOAD OK P Ta:25℃ 3 4 POWER FACTOR 0.95/ 230 VAC FULL LOAD (TYP) I/P: 230 VAC PF= 0.95 /230V/100%LOAD 0.98/ 115 VAC FULL LOAD (TYP) I/P: 115 VAC PF=0.994/115V/100%LOAD 0.9/ 230 VAC 65% LOAD (TYP) O/P:FULL LOAD / 65% LOAD PF=0.923/230V/65%LOAD 0.9/ 115 VAC 65%LOAD (TYP) Ta:25℃ PF=0.992/115V/65%LOAD EFFICIENCY 90% (TYP) I/P: 230 VAC 90.7 P % P O/P:FULL LOAD Ta:25℃ 5 INPUT CURRENT 230 V/ 2 A (Typ) I/P: 230 VAC I = 0.96 A/ 230VAC 115 V/ 4 A (Typ) I/P: 115 VAC I = 1.85 A/ 115VAC P O/P:FULL LOAD Ta:25℃ 6 INRUSH CURRENT 230 V/ 75A (Typ) I/P: 230 VAC COLD START O/P:FULL LOAD I= 67 A/ 230VAC P Ta:25℃ PROTECTION FUNCTION TEST NO 1 TEST ITEM OVER LOAD PROTECTION SPECICATION 95 %~108 % TEST CONDITION RESULT VERDICT I/P: 305 VAC 101 I/P: 230 VAC 101.2 %/ 230VAC I/P: 100 VAC O/P:TESTING %/305VAC 101.2 %//100VAC P Constant Current Limiting Ta:25℃ 2 OVER VOLTAGE PROTECTION V1: 13.5V~ 16V I/P: 305 VAC 14.15 V/305VAC I/P: 230 VAC 14.18 V/ 230VAC I/P: 90 VAC O/P:MIN LOAD 14.15V/ 90VAC P Shunt down Re- power ON Ta:25℃ 3 OVER TEMPERATURE PROTECTION SPEC: I/P: 230 VAC TSW1: 105±5℃ O.T.P. O/P:FULL LOAD NO DAMAGE O.T.P. Active Shut down o/p volotage，recovers automatically after temperature P goes down 4 SHORT PROTECTION SHORT EVERY OUTPUT I/P: 305VAC NO DAMAGE 1 HOUR NO DAMAGE O/P: FULL LOAD Hiccup Mode P Ta:25℃ Model: HLG-240H-12 Test Report 4 / 8 HLG-240H series COMPONENT STRESS TEST NO 1 TEST ITEM SPECIFICATION TEST CONDITION RESULT Power Transistor Q4 Rated I/P：High-Line +3V = 308 V (1) 462 ( D to S) or (C to E) Peak Voltage STF21NM60N 17A/600V (2) 462 V (3) 450 V O/P： (1)Full Load Turn on (2) Output Short VERDICT V P (3)Fulll load continue Ta：25℃ 2 Diode Peak Voltage Q101 Rated IRF1404 162A/40V I/P：High-Line +3V = 308 V (1) 40 O/P： (1)Full Load Turn on (2) 17.4 (3) 40 V I/P：High-Line +3V = 308 V (1) 40 V O/P： (1)Full Load Turn on (2) 38.2 (3) 40 (2)Output Short V V (3)Fulll load continue Ta：25℃ Q102 Rated IRF1404 162A/40V (2)Output Short P V V (3)Fulll load continue Ta：25℃ 3 Input Capacitor Voltage C5 Rated: NCC: 150μ/450 V/105℃/PAG Series I/P：High-Line +3V = 308 V (1) 427.8 V O/P： (1)Full Load Turn on /Off (2) 430.9 V (2) Min load Turn on /Off (3) 432.4 V I/P：High-Line +3V = 308 V (1) 12.98 V O/P： (1)Full Load Turn on /Off (2) 13.01 V (2) Min load Turn on /Off (3) 13.03 V P (3)Full Load /Min load Change Ta：25℃ 4 Control IC Voltage Test U 70 Rated L6599AD : 8.85V~16 V P (3)Full Load /Min load Change Ta：25℃ 5 P.F.C Transistor Q1 RatedI I/P：High-Line +3V = 308 V (1) 550 V ( D to S) or (C to E) Peak Voltage SPW20N60C3 20.7A/600V O/P： (1)Full Load Turn on (2) 450 V (3) 508 V (2)Output Short P (3)Fulll load continue Ta：25℃ Model: HLG-240H-12 Test Report 5 / 8 HLG-240H series SAFETY & EMC TEST SAFETY TEST NO 1 2 TEST ITEM SPECICATION TEST CONDITION RESULT WITHSTAND VOLTAGE IEC60950-1 I/P-O/P: 4 KVAC/min I/P-O/P: 4.26 mA I/P-O/P: 3.75KVAC/min<10mA I/P-FG: 2.256KVAC/min I/P-FG: mA I/P-FG:1.88 KVAC/min<10mA O/P-FG: 1.8 KVAC/min O/P-FG: 4.95 O/P-FG:1.5KVAC/min<10mA Ta:25℃ NO DAMAGE I/P-O/P:500VDC>100MΩ I/P-O/P: 500 VDC I/P-O/P: 30 I/P-FG: 500VDC>100MΩ I/P-FG: 500 VDC I/P-FG: 21 GΩ O/P-FG:500VDC>100MΩ O/P-FG: 500 VDC O/P-FG: 30 GΩ ISOLATION RESISTANCE Ta:25℃ 3 GROUNDING CONTINUITY IEC60950-1 OR TRACE < 4 LEAKAGE CURRENT 3.47 P mA GΩ P NO DAMAGE 40A / 2min FG(PE) TO CHASSIS VERDICT 13 mΩ Ta:25℃ P 100 mΩ IEC60950-1 I/P: 280 VAC L-FG: 0.38 mA < 0.75 mA / 277VAC O/P:Min LOAD N-FG: 0.38 mA P Ta:25℃ 5 APPROVAL TUV: Certificate NO ：R50171244 P UL: File NO ：E127738 E.M.C TEST NO 1 TEST ITEM SPECICATION TEST CONDITION RESULT HARMONIC EN61000-3-2 I/P: 240VAC/50HZ PASS CLASS A LOAD:LED/ELECTRONIC LOAD CLASS C O/P:100%/50% LOAD VERDICT P Ta:25℃ 2 CONDUCTION EN55022 EN55015 I/P: 230 VAC (50HZ) PASS CLASS B O/P:FULL/50% LOAD Test by certified Lab P Ta:25℃ 3 4 5 RADIATION E.S.D E.F.T EN55022 EN55015 I/P: 230 VAC (50HZ) CLASS B O/P:FULL LOAD SURGE P Ta:25℃ Test by certified Lab EN61000-4-2 I/P: 230 VAC/50HZ CRITERIA A INDUSTRY O/P:FULL LOAD AIR:8KV / Contact:4KV Ta:25℃ EN61000-4-4 I/P: 230 VAC/50HZ INDUSTRY O/P:FULL LOAD INPUT: 2KV 6 PASS CRITERIA A P Ta:25℃ IEC61000-4-5 I/P: 230 VAC/50HZ INDUSTRY O/P:FULL LOAD L-N :2KV P CRITERIA A P Ta:25℃ L,N-PE:4KV Model: HLG-240H-12 Test Report 6 / 8 HLG-240H series Reliability Test NO 1 TEST ITEM SPECIFICATION TEMPERATURE RISE TEST MODEL：HLG-240H-12 TEST CONDITION RESULT VERDICT 1. ROOM AMBIENT BURN-IN：1.5 HRS I/P： 230VAC O/P： FULL LOAD Ta= 26.5 ℃ 2. HIGH AMBIENT BURN-IN： 12 HRS I/P： 230VAC O/P： FULL LOAD Ta= 61.7 OVER LOAD BURN-IN TEST ROOM AMBIENT HIGH AMBIENT Ta= 26.5 ℃ Ta= 61.7 ℃ 62.7℃ 89.2℃ NO Position P/N 1 LF1 C1 684/275VAC 20% 59.8℃ 88.0℃ 87.8℃ 2 2 ℃ TR894-R1 3 LF2 TR548-R2 59.7℃ 4 BD1 10A/800V SILICON US10KB80R 60.5℃ 89.2℃ 5 L2 TR549-R1 59.3℃ 87.7℃ 6 L1 TF1940-R1 59.6℃ 88.1℃ 7 Q1 SPW20N60C3 20.7A/600V 60.9℃ 89.6℃ 8 C5 150u/450V 105℃ 18*45 PAG 61.0℃ 89.4℃ 9 U1 NCP1605DR2G 59.0℃ 87.2℃ 10 TSW1 ST-22W-R0 105℃ 60mm 59.9℃ 88.9℃ 92.2℃ 11 C35 330u/35V L7Kh 10*16 KY 63.8℃ 12 Q3 STF21NM60N 17A/600V 60.8℃ 89.5℃ 13 T1 TF1941-R1 78.2℃ 106.1℃ 14 Q101 STP65NF06 60A/60V 67.4℃ 96.5℃ 15 C102 2200u/16V L10Kh 12.5*25 ZLH 69.9℃ 98.3℃ 16 LF101 TR847-R2 77.9℃ 106.5℃ NO DAMAGE I/P： 230 VAC 1 HOUR ( MIN ) O/P：O/P SHORT TEST P TEST：OK P Ta：25℃ 3 LOW TEMPERATURE TURN ON AFTER 2 HOUR I/P： 230 VAC/100VAC TEST：OK O/P：CV=11V TURN ON TEST P Ta= -35 ℃ 4 5 AFTER 12 HIGH TEMPERATURE O/P：CV=11V HIGH VOLTAGE IN CHAMBER ON CONTROL 60 ℃ TURN ON TEST NO DAMAGE HUMIDITY= TEMPERATURE HOURS + 0.03 %(0~50℃) STORAGE TEMPERATURE TEST TEST：OK P Ta= 60 ℃ 95 %R.H I/P： 230 VAC + 0.003 %(0~50℃) O/P：FULL LOAD COEFFICIENT 6 I/P： 305 VAC HIGH HUMIDITY 1. Thermal shock Temperature： -45℃~ +90℃ P OK 2. Temperature change rate ：25℃ / MIN 3. Dwell time low and high temperature ： 30 MIN/EACH P 4. Total test cycle：5 CYCLE 5. Input/Output condition： STATIC 7 THERMAL SHOCK TEST 1. Thermal shock Temperature： -35℃~ +65℃ OK 2. Temperature change rate ：25℃ / MIN 3. Dwell time low and high temperature ： 30 MIN/EACH P 4. Total test cycle：10 CYCLE 5. Input/Output condition： 230VAC/Full Load Model: HLG-240H-12 Test Report 7 / 8 HLG-240H series 8 VIBRATION TEST TEST：OK 1 Carton & 1 Set (1) Waveform： Sine Wave (2) Frequency：10~500Hz (3) Sweep Time：12min/sweep cycle P (4) Acceleration：5G (5) Test Time：72min in each axis (X.Y.Z) (6) Ta：25℃ 9 CAPACITOR LIFE CYCLE 10 11 MTBF (1) 154840 HRS (2) I/P： 230VAC O/P：FULL LOAD Ta= 60 ℃ LIFE TIME (2) 21927.5 HRS (3) I/P： 230VAC O/P：75% LOAD Ta= 60 ℃ LIFE TIME (3) 62842.5 HRS P MIL-HDBK-217F NOTICES2 PARTS COUNT TOTAL FAILURE RATE： 207.9K HRS DMTBF/Accelerated Life Test DATE HLG-240H-12:SUPPOSE C102 IS THE MOST CRITICAL COMPONENT (1) I/P： 230VAC O/P：FULL LOAD Ta= 25 ℃ LIFE TIME P Demonstration Mean Time Between Failure(Expected Life) : 50,000 hours @ Tcase 70℃ P SAMPLE TEST RESULT TESTER APPROVAL 2009/7/31 RD SAMPLE PASS SANFORD SU VINCENT TSENG 2009/9/29 PRODUCT SAMPLE W0907E29 PASS SANFORD SU VINCENT TSENG 2003/12/12 Model: HLG-240H-12 A50-F023 Test Report 8 / 8