CPC1963 AC Power Switch Parameter Blocking Voltage Load Current On State Voltage Drop Ratings 600 500 1.4 Units VP mArms Vrms (at IL = 500mA) Features • • • • • • • • • • • Load Current up to 0.5Arms 600VP Blocking Voltage 5mA Sensitivity Zero-Crossing Detection DC Control, AC Output Optically Isolated TTL and CMOS Compatible Low EMI and RFI Generation High Noise Immunity Machine Insertable, Wave Solderable Flammability Classification Rating of V-0 Description The CPC1963 is an AC Solid State Switch using optical coupling with dual power SCR outputs to produce an alternative to optocoupler and Triac circuits. The CPC1963 switches are robust enough to provide a blocking voltage of up to 600VP . In addition, tightly controlled zero cross circuitry ensures switching of AC loads without the generation of transients. The input and output circuits are optically coupled to provide 3750Vrms of isolation and noise immunity between control and load circuits. As a result, the CPC1963 is well suited for industrial environments where electromagnetic interference could disrupt the operation of electromechanical relays. Approvals • UL Recognized Component: File E69938 • CSA Certified Component: Certificate 1172007 Applications • • • • • • • • • • Programmable Control Process Control Power Control Panels Remote Switching Gas Pump Electronics Contactors Large Relays Solenoids Motors Heaters Ordering Information Part Number CPC1963G CPC1963GS CPC1963GSTR Description 6-Pin DIP (50/Tube) 6-Pin Surface Mount (50/Tube) 6-Pin Surface Mount (1000/Reel) Pin Configuration 1 6 + LED – LED 2 3 Pb RoHS 2002/95/EC DS-CPC1963-R05 ZC 5 AC Load AC Load 4 e3 www.clare.com 1 CPC1963 Absolute Maximum Ratings @ 25ºC Parameter Blocking Voltage Reverse Input Voltage Input Control Current Peak (10ms) Input Power Dissipation 1 Total Package Dissipation 2 Isolation Voltage, Input to Output Operational Temperature Storage Temperature 1 2 Ratings Units 600 VP 5 V 50 mA 1 A 150 mW 800 mW 3750 Vrms -40 to +85 °C -40 to +125 °C Absolute Maximum Ratings are stress ratings. Stresses in excess of these ratings can cause permanent damage to the device. Functional operation of the device at conditions beyond those indicated in the operational sections of this data sheet is not implied. Derate linearly 1.33 mW / ºC Derate linearly 6.67 mW / ºC Electrical Characteristics @ 25ºC Parameter Output Characteristics Operating Voltage Range Load Current, Continuous Off State Leakage Current On-State Voltage Drop Critical Rate of Rise 3 Switching Speeds Turn-on Turn-off Zero-Cross Turn-On Voltage 1 Operating Frequency Load Power Factor for Guaranteed Turn-On 2 Input Characteristics Input Control Current 4 Input Drop-out Voltage Input Voltage Drop Reverse Input Current Common Characteristics Input to Output Capacitance Conditions Symbol Min Typ Max Units VT VL=120Vrms V = 600V IL=500 mArms - IL 20 0.005 1000 - 260 0.5 1 1.4 - Vrms Arms mA Vrms V/µs 20 0.25 2 1 - 0.5 0.5 10 500 - 0.23 1.2 - 5 1.4 10 mA V V µA 3 - pF IF=5 mA 1st half-cycle Subsequent half-cycle - ILEAK VON dV/dt ton toff PF IF=5mA VR=5V IF VF IR 0.8 0.9 - - CI/O - cycles V Hz - 1 Zero Cross 1st half-cycle @ <100Hz 2 Snubber circuits may be required at low power factors. 3 Tested in accordance with EIA/NARM standard RS-443. 4 For high noise environments use at least 10mA LED current. 2 www.clare.com R05 CPC1963 PERFORMANCE DATA* 35 25 30 Device Count (N) Device Count (N) 30 Typical On-State Output Voltage Drop Distribution (TA=25ºC) 25 20 15 10 5 Device Count (N) 35 Typical LED Forward Voltage Drop (IF=5mA, TA=25ºC) 25 20 15 10 5 0 1.19 1.21 1.23 1.25 LED Forward Voltage Drop (V) 1.05 Device Count (N) 25 20 15 10 5 0 0 1.17 Typical Blocking Voltage Distribution (TA=25ºC) 1.06 1.07 1.08 1.09 1.10 Output Voltage Drop (Vrms) 1.11 610 620 630 640 650 660 670 Blocking Voltage (VP) Typical IF for Switch Operation (TA=25ºC) 20 15 10 5 0 0.21 0.22 0.23 0.24 0.25 0.26 0.27 LED Current (mA) Typical IF for Switch Operation vs. Temperature 1.6 1.4 I F = 50mA I F = 20mA 1.2 I F = 10mA I F = 5mA 1.0 1.10 0.35 1.08 0.30 1.06 0.25 0.20 0.15 -20 0 20 40 60 80 Temperature (ºC) 100 120 1.02 0.98 0 -40 1.04 1.00 0.10 0.05 0.8 Typical Output VON vs. Temperature 0.40 VON (Vrms) 1.8 LED Current (mA) LED Forward Voltage Drop (V) Typical LED Forward Voltage Drop vs. Temperature 0.96 25 40 55 70 Temperature (ºC) 85 25 40 55 70 Temperature (ºC) 85 *The Performance data shown in the graphs above is typical of device performance. For guaranteed parameters not indicated in the written specifications, please contact our application department. R05 www.clare.com 3 CPC1963 PERFORMANCE DATA* Typical Blocking Voltage vs. Temperature Typical Leakage vs. Temperature (VL=600VP) 670 0.278 1.0 660 0.276 0.8 RΘJA=60 ºC/W 0.6 0.4 0.2 Leakage (mA) 1.2 Blocking Voltage (VP) Load Current (Arms) Load Current, Free Air 650 640 630 620 -40 0 55 0.272 0.270 0.268 0.266 610 0 0.274 0.264 85 25 Temperature (ºC) 40 55 70 Temperature (ºC) 85 25 40 55 70 85 Temperature (ºC) dV/dt Method Typical dV/dt vs. Temperature Critical Rate of Rise (V/µs) 1400 1200 Vo 1000 Vo = 300V dV 0.63 x 300V dt RC 800 63% 600 189 RC In accordance with EIA/NARM Standards RS-443 for Solid State Relays 400 200 10% 0 0 25 50 85 Temperature (ºC) RC *The Performance data shown in the graphs above is typical of device performance. For guaranteed parameters not indicated in the written specifications, please contact our application department. 4 www.clare.com R05 CPC1963 Manufacturing Information Moisture Sensitivity All plastic encapsulated semiconductor packages are susceptible to moisture ingression. Clare classified all of its plastic encapsulated devices for moisture sensitivity according to the latest version of the joint industry standard, IPC/JEDEC J-STD-020, in force at the time of product evaluation. We test all of our products to the maximum conditions set forth in the standard, and guarantee proper operation of our devices when handled according to the limitations and information in that standard as well as to any limitations set forth in the information or standards referenced below. Failure to adhere to the warnings or limitations as established by the listed specifications could result in reduced product performance, reduction of operable life, and/or reduction of overall reliability. This product carries a Moisture Sensitivity Level (MSL) rating as shown below, and should be handled according to the requirements of the latest version of the joint industry standard IPC/JEDEC J-STD-033. Device Moisture Sensitivity Level (MSL) Rating CPC1963G / CPC1963GS MSL 1 ESD Sensitivity This product is ESD Sensitive, and should be handled according to the industry standard JESD-625. Reflow Profile This product has a maximum body temperature and time rating as shown below. All other guidelines of J-STD-020 must be observed. Device Maximum Temperature x Time CPC1963G / CPC1963GS 250ºC for 30 seconds Board Wash Clare recommends the use of no-clean flux formulations. However, board washing to remove flux residue is acceptable. Since Clare employs the use of silicone coating as an optical waveguide in many of its optically isolated products, the use of a short drying bake may be necessary if a wash is used after solder reflow processes. Chlorine- or Fluorine-based solvents or fluxes should not be used. Cleaning methods that employ ultrasonic energy should not be used. Pb R05 RoHS 2002/95/EC e3 www.clare.com 5 CPC1963 MECHANICAL DIMENSIONS CPC1963G 3.302 ± 0.051 (0.130 ± 0.002) 2.540 ± 0.127 (0.100 ± 0.005) 7.620 ± 0.254 (0.300 ± 0.010) 6.350 ± 0.127 (0.250 ± 0.005) 9.144 ± 0.508 (0.360 ± 0.020) PCB Hole Pattern 6 - 0.800 DIA. (6 - 0.031 DIA.) 7.620 ± 0.127 (0.300 ± 0.005) 0.254 TYP. (0.010 TYP.) 9.652 ± 0.381 (0.380 ± 0.015) 7.239 TYP. (0.285 TYP.) 2.540 ± 0.127 (0.100 ± 0.005) 6.350 ± 0.127 (0.250 ± 0.005) 5.080 ± 0.127 (0.200 ± 0.005) 4.064 TYP. (0.160 TYP.) 0.457 ± 0.076 (0.018 ± 0.003) Dimensions mm (inches) 2.007 ± 0.102 (0.079 ± 0.004) CPC1963GS 9.525 ± 0.254 (0.375 ± 0.010) 2.540 ± 0.127 (0.100 ± 0.005) 2.54 (0.10) 6.350 ± 0.127 (0.250 ± 0.005) 7.620 ± 0.254 (0.300 ± 0.010) 0.457 ± 0.076 (0.018 ± 0.003) 9.652 ± 0.381 (0.380 ± 0.015) 3.302 ± 0.051 (0.130 ± 0.002) PCB Land Pattern 0.254 ± 0.0127 (0.010 ± 0.0005) 0.65 (0.0256) 0.635 ± 0.127 (0.025 ± 0.005) 1.65 (0.065) 4.445 ± 0.127 (0.175 ± 0.005) Dimensions mm (inches) 2.159 ± 0.102 (0.085 ± 0.004) 6 8.90 (0.350) www.clare.com R05 CPC1963 CPC1963GS Tape & Reel 330.2 DIA. (13.00 DIA.) Top Cover Tape Thickness 0.102 MAX. (0.004 MAX.) K0 =4.90 (0.193) K1 =4.20 (0.165) Embossed Carrier Embossment W=16.00 (0.63) Bo=10.30 (0.406) Ao=10.30 (0.406) P=12.00 (0.472) User Direction of Feed Dimensions mm (inches) NOTES: 1. Dimensions carry tolerances of EIA Standard 481-2 2. Tape complies with all “Notes” for constant dimensions listed on page 5 of EIA-481-2 For additional information please visit our website at: www.clare.com Clare, Inc. makes no representations or warranties with respect to the accuracy or completeness of the contents of this publication and reserves the right to make changes to specifications and product descriptions at any time without notice. Neither circuit patent licenses nor indemnity are expressed or implied. Except as set forth in Clare’s Standard Terms and Conditions of Sale, Clare, Inc. assumes no liability whatsoever, and disclaims any express or implied warranty, relating to its products including, but not limited to, the implied warranty of merchantability, fitness for a particular purpose, or infringement of any intellectual property right. The products described in this document are not designed, intended, authorized or warranted for use as components in systems intended for surgical implant into the body, or in other applications intended to support or sustain life, or where malfunction of Clare’s product may result in direct physical harm, injury, or death to a person or severe property or environmental damage. Clare, Inc. reserves the right to discontinue or make changes to its products at any time without notice. 7 Specification: DS-CPC1963-R05 ©Copyright 2011, Clare, Inc. OptoMOS® is a registered trademark of Clare, Inc. All rights reserved. Printed in USA. 1/7/2011