XP Power CPM150C2S15 Component power dc-dc module Datasheet

Component Power DC-DC Modules
50-700 Watts
THE XPERTS IN POWER
CPM Series
•
Low Profile
•
Industry Standard Footprint
•
Wide Operating Temperature
•
Parallel Operation
•
Remote ON/OFF
•
Adjustable Output
•
Overvoltage & Overload Protection
Specification
Input
Input Voltage
General
•
18-36 VDC
36-76 VDC
45-160 VDC
88-370 VDC
200-400 VDC
(see tables)
Efficiency
Isolation
•
•
Switching Frequency •
Parallel Operation
Output
Output Voltage
Output Voltage
Adjustment
•
•
Minimum Load
Start Up Delay
Initial Set Accuracy
Drift
Line Regulation
Load Regulation
Ripple & Noise
Overload
Protection
Overvoltage
Protection
Remote Sense
•
•
•
•
•
•
•
•
Remote ON/OFF
•
•
•
See Tables
±10% CPM50 & 100,
60-110% CPM150 ,CPM200 &
CPM400, 80-110% CPM600
No minimum load required
200 ms max (100% load)
±4.0% max
±0.5% max
±0.5% max
±0.9% max
200 mV pk-pk (0°C to +85°C)
Operates at >105% of rated current,
recovers automatically
Operates at between 115-140% of
rating recycle input to reset
Compensates for 300mV min
if not required then sense connections
must be made locally ie +S to +Vout
and -S to -Vout
Standard on all models
•
Up to 89% dependant on model
3 kVAC Input to Output
2 kVAC Input to Baseplate
500 VDC Output to Baseplate
500 kHz - CPM50 & 100
370 kHz - CPM150, CPM200, 400 & 600
Current share pin provided on all
except 50 W models, derate max
current by 10% per module
Environmental
Operating
Temperature
•
Storage
Temperature
Relative Humidity
Shock
•
Vibration
•
•
•
-10 °C to +85°C CPM50 & CPM100,
-20 °C to +85°C CPM150, CPM200,
CPM400 & CPM600 (baseplate)
-40 °C to +85 °C
20-95% non-condensing
20 G for 11 ms once each along
X, Y & Z axis
10-55 Hz 5 G for 3 min periods,
over 60 mins along each X, Y & Z axis
Safety
Emissions
•
ESD Susceptibility
Radiated
Susceptibility
EFT/Burst
Surge
Safety Approvals
•
•
•
•
•
EN55022 Level A conducted
EN55022 Level A radiated
Contact sales for Application Note
EN61000-4-2 Level 2
EN61000-4-3 Level 3
EN61000-4-4 Level 3
EN61000-4-5 Level 3
UL1950, C-UL, EN60950, VDE0160
IEC950
•
•
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OUTPUT VOLTAGE & CURRENT RATINGS - 50 & 100 WATT MODELS
Output
Power
50 W
50 W
50 W
50 W
50 W
100 W
100 W
100 W
100 W
100 W
Input
Voltage
88-370 VDC (3)
36-72 VDC
88-370 VDC (3)
36-72 VDC
88-370 VDC (3)
88-370 VDC (3)
36-72 VDC
88-370 VDC (3)
36-72 VDC
88-370 VDC (3)
Output
Voltage(2)
5V
5V
12 V
12 V
24 V
5V
5V
12 V
12 V
24 V
Output
Current
10.0 A
10.0 A
4.2 A
4.2 A
2.1 A
20.0 A
20.0 A
8.5 A
8.5 A
4.2 A
Regulation
Line
Load
20 mV
40 mV
20 mV
40 mV
48 mV
100 mV
48 mV
100 mV
96 mV
150 mV
20 mV
40 mV
20 mV
40 mV
48 mV
100 mV
48 mV
100 mV
96 mV
150 mV
Ripple &
Noise(1)
150 mV
150 mV
200 mV
200 mV
200 mV
150 mV
150 mV
200 mV
200 mV
200 mV
Efficiency
82%
80%
82%
82%
82%
82%
80%
82%
82%
82%
CPM
Model
Number
CPM50FS05
CPM5048S05
CPM50FS12
CPM5048S12
CPM50FS24
CPM100FS05
CPM10048S05
CPM100FS12
CPM10048S12
CPM100FS24
Notes
1. Measured with 220 µF capacitor at the output at 20 MHz bandwidth (0 °C to +85 °C).
2. Fixed (TRM pin open) ±10% adjustable by external VR.
3. 85-264 VAC with the CPH500 - See CPH Series.
•
Mechanical Details & Application Notes - 50 & 100 Watt Models
Pin
1
2
3
4
5
6
7
8
9
10
11
12
Connection
DC IN +
DC IN +
DC IN RC
TRM
+S
DC OUT +
DC OUT +
DC OUT DC OUT -S
CB
(CPM100)
Function
Positive Input Voltage
1 & 2 are internally connected
Negative Input Voltage
Remote Control
Ext. Adjustment of Output Voltage
+ Remote Sensing Terminal
Positive Output Voltage
7 & 8 are internally connected
Negative Output Voltage
9 & 10 are internally connected
- Remote Sensing Terminal
Current Balance Terminals for
Parallel Operation
NOTES:
1. All dimensions in mm tolerance ±0.3 mm.
2. Dimensions in brackets - CPM50.
3. Weight CPM50 = 120 g, CPM100 = 150 g
OUTPUT VOLTAGE ADJ.
CPM50 EXTERNALLY MOUNTED PARTS
Output
Value of externally
Voltage
mounted resistors (Ω)
VR
R1
R2
5
1K
0Ω
0Ω
12
1K
820
0Ω
24
1K
2.4 K
0Ω
CPM100 EXTERNALLY MOUNTED PARTS
Output
Value of externally
Voltage
mounted resistors (Ω)
VR
R1
R2
5
1K
110
180
12
2K
2.4 K
240
24
5K
11 K
390
Remote Control
The remote control circuit is controlled by using the RC and -ve DC IN
terminals - example circuit shown opposite.
1. Between RC and -ve DC IN - terminals: “Low” level or short
circuited (0-1.2 V) - Output: ON.
2. Between RC and -ve DC IN - terminals: “High” level or open
circuited (2.4-5.5 V) - Output: OFF.
3. Output current from the RC terminal is 1 mA typical when the
voltage at the RC terminal is at low level.
Short-circuit the RC and -ve DC IN - terminal to disable
remote control.
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OUTPUT VOLTAGE & CURRENT RATINGS - 100, 150, 200 & 400 WATT MODELS
Output
Power
100 W
150 W
150 W
151 W
165 W
200 W
210 W
240 W
200 W
330 W
400 W
405 W
500 W
510 W
504 W
504 W
264 W
400 W
405 W
408 W
405 W
396 W
408 W
406 W
Input
Voltage
45-160 VDC
66-160 VDC
66-160 VDC
66-160 VDC
200-400 VDC(4)
200-400 VDC(4)
200-400 VDC(4)
200-400 VDC(4)
36-76 VDC
36-76 VDC
36-76 VDC
36-76 VDC
36-76 VDC
36-76 VDC
36-76 VDC
36-76 VDC
200-400 VDC (4)
200-400 VDC (4)
200-400 VDC (4)
200-400 VDC (4)
200-400 VDC (4)
200-400 VDC (4)
200-400 VDC (4)
200-400 VDC (4)
Output
Voltage(2)
13.8 V
12.0 V
15.0 V
24.0 V
3.3 V
5.0 V
7.5 V
12.0 V
2.0 V
3.3 V
5.0 V
7.5 V
12.5 V
15.0 V
24.0 V
28.0 V
3.3 V
5.0 V
7.5 V
12.0 V
15.0 V
18.0 V
24.0 V
28.0 V
Output
Current
7.3 A
12.5 A
10.0 A
6.3 A
50.0 A
40.0 A
28.0 A
20.0 A
100.0 A
100.0 A
80.0 A
54.0 A
40.0 A
34.0 A
21.0 A
18.0 A
80.0 A
80.0 A
54.0 A
34.0 A
27.0 A
22.0 A
17.0 A
14.5 A
Regulation
Line
Load
60 mV
150 mV
40 mV
150 mV
60 mV
150 mV
95 mV
190 mV
16 mV
30 mV
20 mV
40 mV
30 mV
60 mV
40 mV
100 mV
10 mV
20 mV
16 mV
30 mV
20 mV
40 mV
30 mV
60 mV
40 mV
100 mV
60 mV
150 mV
95 mV
190 mV
95 mV
190 mV
16 mV
30 mV
20 mV
40 mV
30 mV
60 mV
40 mV
100 mV
60 mV
150 mV
60 mV
150 mV
95 mV
190 mV
95 mV
190 mV
Ripple & Noise
Pk-Pk(1)
150 mV
150 mV
150 mV
150 mV
100 mV
100 mV
140 mV
150 mV
100 mV
100 mV
100 mV
140 mV
150 mV
150 mV
150 mV
150 mV
100 mV
100 mV
140 mV
150 mV
150 mV
150 mV
150 mV
150 mV
(3)
Efficiency
83%
87%
86%
87%
79%
83%
86%
87%
73%
80%
84%
87%
89%
89%
89%
89%
79%
83%
86%
87%
87%
89%
87%
88%
OUTPUT VOLTAGE & CURRENT RATINGS - 600 WATT MODELS
Output
Power
600 W
616 W
700 W
700 W
Input
Voltage
18-36 VDC
18-36 VDC
36-76 VDC
36-76 VDC
Output
Voltage(2)
12.5 V
28.0 V
12.5 V
28.0 V
Output
Current
48 A
22 A
56 A
25 A
Regulation
Line
Load
40 mV
100 mV
95 mV
190 mV
40 mV
100 mV
95 mV
190 mV
Ripple & Noise
Pk-Pk(1)
150 mV
150 mV
150 mV
150 mV
CPM
Model
Number
CPM100C2S13
CPM150C2S12
CPM150C2S15
CPM150C2S24
CPM200C3S03
CPM200C3S05
CPM200C3S07
CPM200C3S12
CPM40048S02
CPM40048S03
CPM40048S05
CPM40048S07
CPM40048S12
CPM40048S15
CPM40048S24
CPM40048S28
CPM400C3S03
CPM400C3S05
CPM400C3S07
CPM400C3S12
CPM400C3S15
CPM400C3S18
CPM400C3S24
CPM400C3S28
CPM
(3)
Efficiency
83%
86%
89%
89%
Model
Number
CPM60024S12
CPM60024S28
CPM60048S12
CPM60048S28
Notes
•
1.
2.
3.
4.
Measured at 20 MHz bandwidth & 0 °C to +85 °C.
Fixed (TRM pin open) adjustable by external VR or external resistor.
Measured at full load with 24 in 48 Vin & 280 Vin.
Compatible with CPH Series to provide 85-264 VAC input - See CPH Series.
Application Notes
Remote ON/OFF
Remote ON/OFF circuits are built-in on both the input side (RC1) and output
side (RC2 & RC3). The output can be controlled by either circuit.
Input Side Remote ON/OFF (RC1)
The ground pin of the input side Remote ON/OFF circuit is then ‘-V in’ pin.
Between RC1 and -V in the output voltage is ON at ‘Low’ level (0 - 1.0 V).
Between RC1 and -V in the output voltage is OFF at ‘High’ level (3.5 - 7.0 V).
When Remote ON/OFF function is not used, short between RC1 and -V in.
RC2-RC3 Connection Example
When output side remote ON/OFF function is used short
between RC1 & -VIN.
Do not connect RC2 and RC3 if remote ON/OFF is not used.
Make sure that sink current of output side remote ON/OFF
circuit is be <12 mA.
When the CPH Series (Power Factor & Harmonic Corrector Module)
is used as a front end unit, connect between RC1-pin and PR-pin on CPH
for the start-up timing of the CPM Series control.
Output Side Remote ON/OFF (RC2 & RC3)
No
1
2
3
4
5
Specification of output side remote ON/OFF (RC2-RC3)
Item
RC2-RC3
Wiring method
Fig.1 (a)
Fig.1 (b)
Fig.1 (c)
Function
Power ON
Power ON
Power ON
“H”
“H”
“L”
Base pin
RC2
-S
-S and RC2
Short
Power ON
Open (0.1mA max)
(0.5 V max)
Open
Power OFF
Short (3mA min)
(0.1mA max)
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Auxiliary power supply for remote ON/OFF (AUX)
AUX is built in for operating the output side remote ON/OFF
(RC2-RC3).
If AUX is not used for RC2-RC3, AUX can be used for IOG or
TMP signal
output by opto coupler.
Short protection resistance (2.2kΩ) is built in.
Output voltage decreases as the output current increases.
(AUX voltage at open circuit: 16V)
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Mechanical Details - 100, 150, 200 & 400 Watt Models
No.
1
2
3
4, 5, 6, 7
8, 9, 10, 11
12
13
14
15
16
17
18
19
20
21
Connection
+V IN
-V IN
RC1
+V OUT
-V OUT
CB
VB
TMP
RC3
RC2
TRM
+S
-S
IOG
AUX
FG
Function
+ DC Input
- DC Input
Remote ON/OFF (Input1)
+ DC Output
- DC Output
Current Balance
Voltage Balance
Thermal Detection Signal
Remote ON/OFF
Output Side
Adjustment of Output Voltage
+ Remote Sensing
- Remote Sensing
Inverter Operation Monitor
Auxiliary Power Supply
Mounting Hole (FG)
NOTES:
1. All dimensions in mm, tolerance ±0.3 mm.
2. Weight CPM100-200 = 150 g, CPM400 = 180 g
Mechanical Details - 600 Watt Model
No.
1, 2
3, 4
5
6, 7, 8, 9
10, 11, 12, 13
14
15
16
17
18
19
20
21
22
23
Connection
+V IN
-V IN
RC1
+V OUT
-V OUT
CB
VB
TMP
RC3
RC2
TRM
+S
-S
IOG
AUX
FG
Function
+ DC Input
- DC Input
Remote ON/OFF (Input1)
+ DC Output
- DC Output
Current Balance
Voltage Balance
Thermal Detection Signal
Remote ON/OFF
Output Side
Adjustment of Output Voltage
+ Remote Sensing
- Remote Sensing
Inverter Operation Monitor
Auxiliary Power Supply
Mounting Hole (FG)
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NOTES:
1. All dimensions in mm, tolerance ±0.3 mm.
2. Weight 200g or less
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Rev 5.0
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