Omron D4B-4115N Snap-action contact with certified direct opening operation certification Datasheet

Safety Limit Switch
D4B-@N
CSM_D4B-_N_DS_E_5_1
Snap-action contact with certified direct
opening operation certification .
Maintenance, seal, and resistance to
shock increased and direct opening
mechanism added.
Three-conduit switches and 2NC
switches are also available.
Note: Contact your sales representative for details on models
with safety standard certification.
• Direct opening mechanism (NC contacts only) added to
enable opening contacts when faults occur, such as fused
contacts.
• Safety of lever settings ensured using a mechanism that
engages a gear between the operating position indicator plate
and the lever.
• Equipped with a mechanism that indicates the applicable
operating zone, as well as push-button switching to control left
and right motion.
• Head seal structure strengthened to improve seal properties
(TÜV: IEC IP67, UL: NEMA 3, 4, 4X, 6P, and 13).
• Wide standard operating temperature range:
–40 to 80°C (standard type).
• Models with gold-plated contacts added to the series to
enable handling microloads.
• Certified standards: UL, CSA, EN (TÜV), and CCC.
Be sure to read the “Safety Precautions” on page 14
and the “Precautions for All Safety Limit Switches” .
Model Number Structure
Model Number Legend
D4B-@@@@N
1 2
3
1. Conduit size
1: PG13.5 (1-conduit)
2: G1/2 (PF1/2) (1-conduit)
3: 1/2-14NPT (1-conduit)
4: M20 (1 conduit)
5: PG13.5 (3-conduit)
6: G1/2 (PF1/2) (3-conduit)
7: 1/2-14NPT (3-conduit)
8: M20 (3-conduit)
2. Built-in Switch
1: 1NC/1NO (snap-action)
3: 1NC/1NO (snap-action) gold-plated contacts
5: 1NC/1NO (slow-action) *
6: 1NC/1NO (slow-action) gold-plated contacts *
A: 2NC (slow-action)
B: 2NC (slow-action) gold-plated contacts
* Excluding D4B-@@81N and D4B-@@87N models.
3. Actuator
00: Switch box (without head)
11: Roller lever (resin roller)
15: Roller lever (stainless steel roller)
1R:Roller lever
(conventional D4B-compatible)
16: Adjustable roller lever
17: Adjustable rod lever
70: Top plunger
71: Top roller plunger
81: Coil spring
87: Plastic rod
1
D4B-@N
Ordering Information
Set Model Numbers
Consult with your OMRON representative when ordering any models that are not listed in this table.
Safety Limit Switches (with Direct Opening Mechanism)
1NC/1NO (Snap-action)
Actuator
Roller lever
(resin roller)
Roller lever
(stainless steel
roller)
Top plunger
Top roller plunger
Conduit openings
Model
Direct
opening
1NC/1NO (Slow-action)
Model
Direct
opening
2NC (Slow-action)
Model
Pg13.5
D4B-1111N
D4B-1511N
D4B-1A11N
G1/2 (PF1/2)
D4B-2111N
D4B-2511N
D4B-2A11N
1/2-14NPT
D4B-3111N
D4B-3511N
D4B-3A11N
M20
D4B-4111N
D4B-4511N
D4B-4A11N
Pg13.5 (3-conduit)
D4B-5111N
D4B-5511N
D4B-5A11N
G1/2 (3-conduit)
D4B-6111N
D4B-6511N
D4B-6A11N
1/2-14NPT (3-conduit)
D4B-7111N
D4B-7511N
D4B-7A11N
M20 (3-conduit)
D4B-8111N
D4B-8511N
D4B-8A11N
Pg13.5
D4B-1115N
D4B-1515N
D4B-1A15N
G1/2 (PF1/2)
D4B-2115N
D4B-2515N
D4B-2A15N
1/2-14NPT
D4B-3115N
D4B-3515N
D4B-3A15N
M20
D4B-4115N
D4B-4515N
D4B-4A15N
Pg13.5 (3-conduit)
D4B-5115N
D4B-5515N
D4B-5A15N
Pg13.5
D4B-1170N
D4B-1570N
D4B-1A70N
G1/2 (PF1/2)
D4B-2170N
D4B-2570N
D4B-2A70N
1/2-14NPT
D4B-3170N
D4B-3570N
D4B-3A70N
M20
D4B-4170N
D4B-4570N
D4B-4A70N
Pg13.5 (3-conduit)
D4B-5170N
D4B-5570N
D4B-5A70N
G1/2 (3-conduit)
D4B-6170N
D4B-6570N
D4B-6A70N
1/2-14NPT (3-conduit)
D4B-7170N
D4B-7570N
D4B-7A70N
M20 (3-conduit)
D4B-8170N
D4B-8570N
D4B-8A70N
Pg13.5
D4B-1171N
D4B-1571N
D4B-1A71N
G1/2 (PF1/2)
D4B-2171N
D4B-2571N
D4B-2A71N
1/2-14NPT
D4B-3171N
D4B-3571N
D4B-3A71N
M20
D4B-4171N
D4B-4571N
D4B-4A71N
Pg13.5 (3-conduit)
D4B-5171N
D4B-5571N
D4B-5A71N
G1/2 (3-conduit)
D4B-6171N
D4B-6571N
D4B-6A71N
1/2-14NPT (3-conduit)
D4B-7171N
D4B-7571N
D4B-7A71N
M20 (3-conduit)
D4B-8171N
D4B-8571N
D4B-8A71N
Direct
opening
2
D4B-@N
General-purpose Limit Switches
1NC/1NO (Snap-action)
Actuator
Adjustable roller
lever
Adjustable rod
lever
Coil spring
(non-directional)
Plastic rod
(non-directional)
Conduit openings
Model
1NC/1NO (Slow-action)
Direct
opening
Model
Direct
opening
2NC (Slow-action)
Model
Pg13.5
D4B-1116N
D4B-1516N
D4B-1A16N
G1/2 (PF1/2)
D4B-2116N
D4B-2516N
D4B-2A16N
1/2-14NPT
D4B-3116N
Pg13.5 (3-conduit)
D4B-5116N
G1/2 (3-conduit)
D4B-6116N
D4B-6516N
D4B-6A16N
1/2-14NPT (3-conduit)
D4B-7116N
D4B-7516N
D4B-7A16N
Pg13.5
D4B-1117N
D4B-1517N
D4B-1A17N
G1/2 (PF1/2)
D4B-2117N
D4B-2517N
D4B-2A17N
1/2-14NPT
D4B-3117N
Pg13.5 (3-conduit)
D4B-5117N
G1/2 (3-conduit)
D4B-6117N
D4B-6517N
D4B-6A17N
1/2-14NPT (3-conduit)
D4B-7117N
D4B-7517N
D4B-7A17N
Pg13.5
D4B-1181N
D4B-1A81N
G1/2 (PF1/2)
D4B-2181N
D4B-2A81N
1/2-14NPT
D4B-3181N
Pg13.5 (3-conduit)
D4B-5181N
G1/2 (3-conduit)
D4B-6181N
1/2-14NPT (3-conduit)
D4B-7181N
Pg13.5
D4B-1187N
G1/2 (PF1/2)
D4B-2187N
1/2-14NPT
D4B-3187N
Pg13.5 (3-conduit)
D4B-5187N
G1/2 (3-conduit)
D4B-6187N
D4B-6A87N
1/2-14NPT (3-conduit)
D4B-7187N
D4B-7A87N
---
---
D4B-3516N
D4B-5516N
D4B-3517N
D4B-5517N
---
---
D4B-3A16N
D4B-5A16N
D4B-3A17N
D4B-5A17N
D4B-3A81N
---
D4B-5A81N
Direct
opening
---
---
---
D4B-6A81N
---
D4B-7A81N
D4B-1A87N
D4B-2A87N
---
D4B-3A87N
D4B-5A87N
---
Note: 1. In addition to the above models, models compatible with the previous D4B Switches (with standard rotary levers) are available.
Model number examples: D4B-1@1RN(Pg13.5) or D4B-2@1RN(PF1/2)
2. Consult your OMRON representative for products.
3
D4B-@N
Replacement Parts
Switch Boxes
Conduit
1-conduit type
Built-in switch
PG13.5
1NC/1NO
(Snap-action)
1NC/1NO
(Slow-action)
2NC
(Slow-action)
3-conduit type
G1/2
1/2-14NPT
PG13.5
G1/2
1/2-14NPT
D4B-1100N
D4B-2100N
D4B-3100N
D4B-5100N
D4B-6100N
D4B-7100N
D4B-1500N
D4B-2500N
D4B-3500N
D4B-5500N
D4B-6500N
D4B-7500N
D4B-1A00N
D4B-2A00N
D4B-3A00N
D4B-5A00N
D4B-6A00N
D4B-7A00N
Operating Heads
Actuator
Type
Side rotary *
Top plunger
Flexible-rod
Model
Standard
D4B-0010N
Plain
D4B-0070N
Top roller plunger
D4B-0071N
Coil spring
D4B-0081N
Plastic rod
D4B-0087N
* The Lever is not included with the Side Rotary Operating Head.
Levers
Actuator
Length (mm)
Standard
31.5
Stainless steel roller lever
Adjustable roller lever
Diameter of roller
Model
17.5 dia.
D4B-0001N
31.5
17.5 dia.
D4B-0005N
25 to 89
19 dia.
D4B-0006N
Adjustable rod lever
145 max.
---
D4B-0007N
Interchangeable with D4B-0001
33.7
19 dia.
D4B-000RN
Note: Other types of lever are also available.
4
D4B-@N
Specifications
Standards and EC Directives
Conforms to the following EC Directives:
•
•
•
•
Machinery Directive
Low Voltage Directive
EN1088
EN50041
Certified Standards
Snap-action Models
Certification body
TÜV Rheinland
Slow-action Models
Standard
EN60947-5-1
(certified direct
opening mechanism)
GS-ET-15
File No.
Certification body
J9851083
TÜV Rheinland
EN60947-5-1
(uncertified direct
J50005477 *
opening mechanism)
Standard
File No.
EN60947-5-1
(certified direct
J9851083
opening mechanism)
GS-ET-15
EN60947-5-1
(uncertified direct
J50005477 *
opening mechanism)
UL
UL508
E76675
UL
UL508
E76675
CSA
C22.2 No. 14
LR45746
CSA
C22.2 No. 14
LR45746
CQC (CCC)
GB14048.5
2003010305077612
CQC (CCC)
GB14048.5
2003010305077612
* Adjustable roller lever, adjustable rod lever, coil spring, and plastic
rod models only.
* Adjustable roller lever, adjustable rod lever, coil spring, and plastic
rod models only.
Certified Standard Ratings
TÜV (EN60947-5-1), CCC (GB14048.5)
Item
Utilization category AC-15
Rated operating current (Ie)
2A
Rated operating voltage (Ue)
400 V
Note: As protection against short-circuiting, use either a gI-type or gG-type 10 A fuse that conforms to IEC60269.
UL/CSA: (UL508, CSA C22.2 No. 14)
A600
Rated voltage
120 VAC
240 VAC
480 VAC
600 VAC
Current (A)
Carry current
10 A
Make
60
30
15
12
Volt-amperes (VA)
Break
6
3
1.5
1.2
Make
7,200
Break
720
5
D4B-@N
Ratings
Non-inductive load (A)
Rated voltage (V)
Resistive load
NC
Inductive load (A)
Lamp load
NO
NC
Inductive load
NO
NC
Motor load
NO
NC
125 VAC
250
400
10
10
10
3
2
1.5
1.5
1
0.8
10
10
3
5
3
1.5
8 VDC
14
30
125
250
10
10
6
0.8
0.4
6
6
4
0.2
0.1
3
3
3
0.2
0.1
10
10
6
0.8
0.4
6
6
4
0.2
0.1
Note: 1.
2.
3.
4.
NO
2.5
1.5
0.8
The above values are continuous currents.
Inductive loads have a power factor of 0.4 or higher (AC) or a time constant of 7 ms or lower (DC).
Lamp loads have a inrush current of 10 times the normal current.
Motor loads have a inrush current of 6 times the normal current.
Inrush current
30 A max.
Characteristics
Degree of protection *1
Durability *2
IP67 (EN60947-5-1)
Mechanical
Electrical
Operating speed
Operating frequency
30,000,000 operations min. (snap-action)
10,000,000 operations min. (slow-action)
500,000 operations min. (10 A resistive load at 250 VAC)
1 mm/s to 0.5 m/s
Mechanical
Electrical
120 operations/minute
30 operations/minute
Contact resistance
25 mΩ max.
Minimum applicable load *4
General load
180 mA resistive load at 5 VAC
Gold-clad contact 20 mA resistive load at 5 VAC
(N-level reference value)
Rated insulation voltage (Ui)
600 V (EN60947-5-1)
Rated frequency
50/60 Hz
Protection against electric shock
Class I (with ground terminal)
Pollution degree (operating environment)
3 (EN60947-5-1)
Between terminals
of same polarity
Impulse withstand voltage Between terminals
(EN60947-5-1)
of different polarity
2.5 kV (snap-action)/4 kV (slow-action)
4 kV (slow-action)
Between each
4 kV
terminal and ground
Insulation resistance
100 MΩ min. (at 500 VDC) between terminals of the same polarity and between each
terminal and non-current-carrying part
Contact gap
2 × 2 mm min. (slow-action)
2 × 0.5 mm min. (snap-action)
Vibration resistance
Shock resistance
Malfunction
10 to 55 Hz, 0.75 mm single amplitude
Destruction
1,000 m/s2 min.
Malfunction
300 m/s2 min.
Conditional short-circuit current
100 A (EN60947-5-1)
Conventional enclosed thermal current (Ithe)
20 A (EN60947-5-1)
Ambient operating temperature
–40 to 80°C (with no icing) *3
Ambient operating humidity
95% max.
Weight
Approx. 250 g
Note: 1. The above values are initial values.
2. The above values may vary depending on the model. Consult your OMRON sales representative for details.
*1. The degree of protection is tested using the method specified by the standard (EN60947-5-1). Confirm that sealing properties are sufficient for
the operating conditions and environment beforehand.
*2. The durability is for an ambient temperature of 5 to 35°C and ambient humidity of 40% to 70%. For further conditions, consult your OMRON
sales representative.
*3. –20 to 80°C for the flexible-rod type.
*4. The above values may vary depending on switching frequency, environmental condition, and relativity level, consult your OMRON sales
representative.
6
D4B-@N
Engineering Data
Electrical Durability (Snap-action)
(Ambient temperature: 5 to 30°C, ambient humidity: 40 to 70%)
(cosφ = 0.4)
Operations (x 104)
Operations (x 104)
(cosφ = 1)
1,000
500
125 VAC
Operating frequencies:
30 times/min., cosφ = 1
300
250 VAC
480 VAC
100
1,000
500
300
250 VAC
100
50
50
30
30
10
10
Switching current (A)
Operating frequencies:
30 times/min., cosφ = 0.4
500 VAC
Switching current (A)
Structure and Nomenclature
Structure
Head
Can be connected in any of four directions (except for
Roller Plunger Models, which can be connected at either
of 2 directions that differ by 90°)
The roller lever switch employs a
system which allows
selection of operation on only one
side (left or right)
or both sides without the use of
any tools.
Roller
Nylon rollers used for superior resistance to wear.
Seal Ring
Sealing properties improved by using a X ring and
bearing-free structure.
Lever (Form Lock Structure)
The lever has an operating position indication plate
and grooves that mate every 90° to prevent slipping
between the rotary axis and lever.
The operating position indicator plate
Built-in Switch
Direct opening mechanism used for NC contact to
separate contact for faults, such as contact welding.
The heights of the NC and NO terminals are different
to enable easier wiring.
Conduit Opening
Models are available with a wide range of conduits.
Size
Box 1-conduit model 2-conduit model
Pg13.5
Yes
Yes
G1/2
Yes
Yes
1/2-14NPT
Yes
Yes
Note: NBR is used for rubber parts.
Cover
Ground Screw
Ground screws are provided on all
models for increased safety.
7
D4B-@N
Direct Opening Mechanism
1NO/1NC Contact (Snap-action)
Conforms to EN60947-5-1 Direct Opening
(Only NC contact has a direct opening mechanism.)
1. When contact welding occurs.
2. When contacts are being pulled apart.
Movable contact
Safety cam directly
pushes up the
movable contact
blade.
Movable contact
blade
B
Plunger
A
3. When contacts are completely
pulled apart.
Safety cam
Fixed contact (NC)
1NC/1NO Contact (Slow-action)
2NC Contact (Slow-action)
Conforms to EN60947-5-1 Direct Opening
(Only NC contact has a direct opening mechanism.)
When contact welding occurs, the contacts are separated
from each other by the plunger being pushed in.
Conforms to EN60947-5-1 Direct Opening
(Both NC contacts have a direct opening mechanism.)
When contact welding occurs, the contacts are separated
from each other by the plunger being pushed in.
Fixed contact (NC)
Contact spring
Fixed contact (NC)
Plunger
Return spring
Movable contact
Plunger
Contact spring
Movable contact
Return spring
Fixed contact (NO)
Contact Form
Model
Contact
Contact form
Za
D4B-@1@N
1NC/1NO
(Snap-action)
13
14
Diagrams
11-12
ON
13-14
11
Explanation
Terminal numbers 11-12 and
13-14 cannot be used as unlike
poles.
Stroke
12
Zb
D4B-@5@N
1NC/1NO
(Slow-action)
11
12
11-12
ON
23-24
23
Zb
D4B-@A@N
2NC
(Slow-action)
11-12
11
21
12
22
ON
21-22
Stroke
Only NC contact 11-12 has a
certified direct opening
mechanism.
Terminal numbers 11-12 or
23-24 can be used as unlike
poles.
Stroke
24
Only NC contact 11-12 has a
certified direct opening
mechanism.
Both NC contacts 11-12 and
21-22 have a certified direct
opening mechanism.
Terminal numbers 11-12 and
21-22 can be used as unlike
poles.
Note: Terminal numbers are according to EN50013; contact symbols are according to IEC60947-5-1.
8
D4B-@N
Dimensions and Operating Characteristics
Note: Omitted dimensions are the same as those for the Roller Lever
Type Models
D4B-1@@@N and D4B-5@@@N have a PG13.5 conduit
opening. D4B-2@@@N and D4B-6@@@N have a G1/2 conduit
opening.
D4B-3@@@N and D4B-7@@@N have a 1/2-14NPT conduit
opening.
Switches
Roller Lever
D4B-@@11N
(Unit: mm)
1-conduit Models
Roller Lever (Stainless Steel Roller)
D4B-@@15N 17.5 × 7 stainless steel roller
62±1
17.5 dia. × 6.6 resin roller
PT
21° ±3°
M5 × 12
56
28.3
Allen-head bolt
Four, M3.5 × 19.5
head
mounting screws
31.5R
Set position
indicator plate
*1
23
131.3±1.2
11.5
131.3±1.2
15
30±0.2
77
60±0.2
Adjustable Roller Lever *2
D4B-@@16N
25 to 89R
Four, M3.5 × 24.5
head
mounting screws
74
15
30±0.2
+1
0
74
30±0.2
+1
0
40
43
77
7.3
5.3
Conduit opening
31.5
40
99.5
Two, M4 × 12 cover
mounting screws Cover
8
5.3
22.5
Two, 5.3-dia.
mounting holes
7.3
8
Four, M3.5 × 24.5
head
mounting screws
M5 × 12
Allen-head bolts
60±0.2
77
16
Setting position
indicator *1
99.5
Two, M4 × 12 cover
mounting screws
Cover
60±0.2
56.8
28.3
145 max.
23
Two, 5.3-dia.
mounting holes
3
66±1
3 dia. × 160
stainless steel
rod
22.5
M5 × 16
Allen-head bolts
2
23
16
Conduit opening
43
5.4
Set position
indicator plate *1
1
15
31.5
Adjustable Rod Lever *2
D4B-@@17N
28.3
77
7.3
+1
40 0
64.4
53
46.8
99.5
74
30±0.2
71±1
19 dia. × 7
resin roller
22.5
5.3
Conduit opening
31.5
43
+1
40 0
Four, M3.5 × 19.5
head
mounting screws
Two, 5.3 dia.
mounting holes
Two, M4 × 12
cover mounting
screws
Cover
8
5.3
16
11.5
99.5
7.3
8
56
28.3
Set position
indicator plate *1
23
74
62±1
31.5R
22.5
Two, 5.3-dia.
mounting holes
Two, M4 × 12
cover mounting
Cover
screws
60±0.2
PT
21°±3° M5 × 12
Allen-head bolt
16
15
Conduit opening
31.5
43
Note: Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions.
*1. The lever can be set to any desired position by turning the operating position indicator.
*2. In terms of construction, the Switch is a General-purpose Limit Switch rather than a Safety Limit Switch.
Operating characteristics
Operating force
Release force
Pretravel
Overtravel
Movement differential
Direct opening travel
Direct opening force
Total travel
Model D4B-@@11N D4B-@@15N D4B-@@16N D4B-@@17N
*1
*2
OF max.
RF min.
PT
PT (2nd) *3 *5
OT min.
MD max. *4
DOT min. *3 *6
*4 *6
DOF min. *6
TT *5
9.41N
1.47N
21°±3°
(45°)
50°
12°
35°
55°
19.61N
(75°)
9.41N
1.47N
21°±3°
(45°)
50°
12°
35°
55°
19.61N
(75°)
9.41N
1.47N
21°±3°
(45°)
50°
12°
35°
55°
19.61N
(75°)
2.12N
0.29N
21°±3°
(45°)
50°
12°
35°
55°
19.61N
(75°)
Note: Variation occurs in the simultaneity of contact opening/closing
operations of 2NC contacts. Check contact operation.
*1. The operating characteristics of these Switches were measured
with the roller level set at 31.5 mm.
*2. The operating characteristics of these Switches were measured
with the rod level set at 140 mm.
*3. Only for slow-action models.
*4. Only for snap-action models.
*5. Reference values.
*6. Must be provided to ensure safe operation.
9
D4B-@N
Top Plunger
D4B-@@70N
Top Roller Plunger
D4B-@@71N
16
PT
9.2 dia.
Stainless steel
plunger
Two, 5.3-dia.
mounting holes
74
77
8
5.3
15
30±0.2
40
Conduit opening
97
74
5.3
15
30±0.2
31.5
+1
0
20
Two, M4 × 12 cover
mounting screws
Cover
7.3
60±0.2
7.3
8
Four, M3.5 × 19.5
head
mounting screws
Two, 5.3-dia.
mounting holes
97
Two, M4 × 12 cover
mounting screws
Cover
16
9.2 dia.
OP
20
OP
60±0.2
12.7 dia. × 4.8
stainless steel roller
PT
Four, M3.5 × 19.5
head
mounting screws
Conduit opening
31.5
+1
0
43
77
40
43
Note: Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions.
Operating characteristics
Operating force
Release force
Pretravel
Model
D4B-@@70N
D4B-@@71N
Overtravel
Movement differential
Direct opening travel
Direct opening force
Total travel
OF max.
RF min.
PT max.
PT (2nd) *1 *3
OT min.
MD max. *2
DOT min. *4
DOF min. *4
TT *3
18.63 N
1.96 N
2 mm
(3 mm)
5 mm
1 mm
3.2 mm
49.03 N
(7 mm)
18.63 N
1.96 N
2 mm
(3 mm)
5 mm
1 mm
3.2 mm
49.03N
(7 mm)
Free position
Operating position
FP max.
OP
38 mm
35±1 mm
51 mm
48±1 mm
Coil Spring (Non-directional) *2
D4B-@@81N
Note: Variation occurs in the simultaneity of
contact opening/closing operations of
2NC contacts. Check contact
operation.
*1. Only for slow-action models.
*2. Only for snap-action models.
*3. Reference values.
*4. Must be provided to ensure safe
operation.
Plastic Rod (Non-directional) *2
D4B-@@87N
Plastic rod
Stainless steel coil spring
The Switch can be
actuated in any
direction except to
the axis center.
The Switch can be
actuated in any
direction except to
the axis center.
(40) *1
(40) *1
6.6 dia.
6.6 dia.
15.7 16
18.2 dia.
15.7 16
18.2 dia.
Seal cap
Seal cap
203.5±1.2
2.7
Four, M3.5 × 7
mounting screws
29.1
203.5±1.2
Two, 5.3-dia.
mounting holes
Two, 5.3-dia.
mounting holes
Two, M4 × 12 cover
mounting screws
60±0.2
74
60±0.2
77
Two, M4 × 12 cover
mounting screws
Cover
7.3
8
15
30±0.2
31.5
+1
0
5.3
Conduit
opening
30±0.2
+1
0
40
43
74
77
7.3
8
5.3
40
2.7
Four, M3.5 × 7
head mounting
screws
29.1
Cover
15
31.5
Conduit
opening
43
Note: Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions.
*1. Be sure to adjust the dog to within 40 mm from the top end of the coil spring.
*2. In terms of construction, the Switch is a General-purpose Limit Switch rather than a Safety Limit Switch.
Operating characteristics
Operating force
Pretravel
Model
OF max.
PT max.
D4B-@@81N
1.47 N
15°
D4B-@@87N
1.47 N
15°
Note: Variation occurs in the simultaneity of
contact opening/closing operations of
2NC contacts. Check contact
operation.
10
D4B-@N
3-conduit Switches
Roller Lever
D4B-@@11N
Roller Lever
D4B-@@15N
17.5 dia. x 6.6 resin roller
M5 x 12
Allen-head bolt
31.5R
17.5 dia. × 7
stainless steel
roller
Four, M3.5 x 24.5
head
mounting screws
PT
21°±3°
Operating position
indicator *1
40 to 42
23
129.7±1.2
Six, 5.3-dia.
mounting holes
Four, M3.5 x 10
cover mounting screws
Two, caps
5.3
30±0.2
50.9
66.4
Cover
M5 × 12
Allen-head
bolt
31.5R
62±1
56±1
28.3±1 16
Operating position
indicator *1
40 to 42
11.5
Six, 5.3 dia.
mounting holes
Four, M3.5 × 10 cover
mounting screws
Two, caps
Cover
22.5
18
17.2
+0.15
3-conduit opening
27±0.2
51
28.5
57
63
Two, 5 0 -dia.
holes (depth: 6)
Adjustable Roller Lever *2
Adjustable Rod Lever *2
D4B-@@16N
D4B-@@17N
19 dia. x 7 resin roller
3 dia. x 160
stainless steel rod
Four, M3.5 x 24.5
head
mounting screws
Operating
position
indicator *1
25 to 89R
145 max.
40 to 42 M5 x 16
Allen-head
bolts
Six, 5.3-dia.
Mounting holes
Two, caps
Operating position
indicator *1
35.7
38.8
97.9
75.4
59.3±0.2
71.4
+0.15
Two, 5 0
-dia.
holes (depth: 6)
Four, M3.5 x 24.5
head
mounting screws
M5 x 12
40 to 42 Allen-head
bolts
Six, 5.3-dia.
mounting holes
Four, M3.5 x 10 cover
mounting screws
Two, caps
Cover
Four, M3.5 x 10 Cover
mounting screws
66.4
3-conduit opening
Four, M3.5 × 24.5
head
mounting screws
Cover
+0.15
3-conduit opening
+0.15
Two, 5 0 -dia.
holes (depth: 6)
3-conduit opening
Two, 5 0 -dia.
holes (depth: 6)
Note: Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions.
*1. The lever can be set to any desired position by turning the operating position indicator.
*2. In terms of construction, the Switch is a General-purpose Limit Switch rather than a Safety Limit Switch.
Model D4B-@@11N D4B-@@15N
Operating characteristics
Operating force
Release force
Pretravel
Overtravel
Movement differential
Direct opening travel
Direct opening force
Total travel
OF max.
RF min.
PT
PT (2nd) *3 *5
OT min.
MD max. *4
DOT min. *3 *6
*4 *6
DOF min. *6
TT *5
9.41 N
1.47 N
21°±3°
(45°)
50°
12°
35°
55°
19.61 N
(75°)
9.41 N
1.47 N
21°±3°
(45°)
50°
12°
35°
55°
19.61 N
(75°)
D4B-@@16N D4B-@@17N
*1
*2
9.41 N
1.47 N
21°±3°
(45°)
50°
12°
35°
55°
19.61 N
(75°)
2.12 N
0.29 N
21°±3°
(45°)
50°
12°
35°
55°
19.61 N
(75°)
Note: Variation occurs in the simultaneity of contact opening/closing operations of 2NC contacts. Check contact operation.
*1. The operating characteristics of these Switches were measured with the roller level set at 31.5 mm.
*2. The operating characteristics of these Switches were measured with the rod level set at 140 mm.
*3. Only for slow-action models.
*4. Only for snap-action models.
*5. Reference values.
*6. Must be provided to ensure safe operation.
11
D4B-@N
Top Plunger
D4B-@@70N
Top Roller Plunger
Four, M3.5 x 19.5
head
mounting screws
9.2 dia.
Stainless steel
plunger
D4B-@@71N
12.7 dia. x 4.8
stainless steel roller
40 to 42
9.2 dia.
Four, M3.5 x 19.5
head
mounting screws
40 to
42
Six, 5.3-dia.
mounting screws
Six, 5.3-dia.
mounting holes
Four, M3.5 x 10 cover
mounting screws
Two, caps
95.4
Four, M3.5 x 10
cover mounting screws
Two, caps
Cover
Cover
+0.15
+0.15
Two, 5 0 -dia.
holes (depth: 6)
3-conduit opening
3-conduit opening
Two, 5 0 -dia.
holes (depth: 6)
Note: Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions.
Operating characteristics
Operating force
Release force
Pretravel
Model
D4B-@@70N
D4B-@@71N
Overtravel
Movement differential
Direct opening travel
Direct opening force
Total travel
OF max.
RF min.
PT max.
PT (2nd) *1 *3
OT min.
MD max. *2
DOT min. *4
DOF min. *4
TT *3
18.63 N
1.96 N
2 mm
(3 mm)
5 mm
1 mm
3.2 mm
49.03 N
(7 mm)
18.63 N
1.96 N
2 mm
(3 mm)
5 mm
1 mm
3.2 mm
49.03N
(7 mm)
Free position
Operating position
FP max.
OP
38 mm
35±1 mm
51 mm
48±1 mm
Coil Spring *2
D4B-@@81N
Note: Variation occurs in the simultaneity of
contact opening/closing operations of
2NC contacts. Check contact
operation.
*1. Only for slow-action models.
*2. Only for snap-action models.
*3. Reference values.
*4. Must be provided to ensure safe
operation.
Plastic Rod *2
D4B-@@87N
Plastic rod
The Switch can be actuated
to all directions except to the
axis center.
Stainless steel coil spring
The Switch can be actuated
to all directions except to
the axis center
(40) *1
6.6 dia.
6.6 dia.
18.2 dia.
40 to 42
(40) *1
18.2 dia.
201.9±1.2
Seal cap
Four, M3.5 x 7
head mounting screws
40 to 42
Seal cap
Four, M3.5 x 7
head mounting screws
Six, 5.3-dia.
mounting holes
Four, M3.5 x 10
cover mounting screws
Two, caps
Cover
Six, 5.3-dia.
mounting holes
Four, M3.5 x 10 cover
mounting screws
Two, caps
Cover
3-conduit opening
+0.15
Two, 5 0 -dia.
holes (depth: 6)
3-conduit
opening
+0.15
Two, 5 0 -dia.
holes (depth: 6)
Note: Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions.
*1. Be sure to adjust the dog to within 40 mm from the top end of the coil spring.
*2. In terms of construction, the Switch is a General-purpose Limit Switch rather than a Safety Limit Switch.
Operating characteristics
Operating force
Pretravel
Model
OF max.
PT max.
D4B-@@81N
1.47 N
15°
D4B-@@87N
1.47 N
15°
Note: Variation occurs in the simultaneity of
contact opening/closing operations of
2NC contacts. Check contact
operation.
12
D4B-@N
Levers (Applicable for Roller Lever Models only)
Roller Lever
Roller Lever
D4B-0001N
(Stainless Steel Roller)
D4B-0005N
17.5 dia. x 6.8 nylon roller
19 dia. x 7 nylon roller
20.2
145
max.
5.4
160
97
15
15
12.5
Stainless rod
12.8
6.4
adjusting
scale
12
31.5R
7.3 dia.
21.6
3 dia.
Adjustable
range
(25 to 89)
M5 hexagon
socket head
screw
31.5
26
17
17.5 dia. × 7
stainless steel roller
17
11.8
Adjustable Rod Lever
D4B-0007N
Adjustable Roller Lever
D4B-0006N
M5 hexagon
socket head
screw
M5 hexagon
socket head
screw (length: 12)
11.5
28
11.5
M5 hexagon
socket head
screw
3.2
11
15.9
20
Roller Lever
WL-1A118
Roller Lever (Compatible with
Previous D4B Model)
D4B-000RN
17.8
19 dia. x 7 nylon roller
Roller Lever
WL-1A106
40.2±0.8
17.5 dia. × 30
nylon roller
12
23.6
7.3+0.1
0 dia.
33.7
17
38
7.3 dia.
50 dia. × 6 nylon roller
20.1±0.8
54.8
38
M5 hexagon
socket head
screw
18
R
M5 hexagon
socket head screw
7.3 dia.
12
11.5
M5 hexagon socket
head screw (length: 12)
16
11.4
Note: Reverse the indicator plate when mounting.
Roller Lever
WL-1A300
Roller Lever
WL-1A400
17.9
17.5 dia. × 7
stainless
steel roller
12.6
16.9
17 dia. × 6 bearing roller
+0.1
0
7.3
Note: Reverse the indicator plate when mounting.
12.1
---
63±0.3 79.8
dia.
38
7.3 dia.
16
M5 hexagon
socket head
11.4
screw (length: 12)
54.3
M5 hexagon
socket head
screw
16
Note: Reverse the indicator plate when mounting.
Note: Reverse the indicator plate when mounting.
Adjustable Rod Lever
WL-3A100
Spring Rod Lever
WL-4A201
11.5
Resin Loop Lever
D4A-F00
400±2
7.3 dia.
9
Adjustable range (350 to 380)
2 dia. stainless
steel spring
12.8
6 11
7.5
65±2
M5 × 16 hexagon
socket head screw
8.0±0.4
3.2 dia. stainless steel
operation rod
Adjustable
range
(290 max.)
150±10
7.3 dia.
(23.6)
13 dia.
60±10
6
11
7.5
M5 hexagon socket head screws
25 max.
13.8
25.5
max. 13.4
4 dia.
5.5
5.5
M5 hexagon socket head screw
Note: Reverse the indicator plate when mounting.
Note: Reverse the indicator plate
when mounting.
Nylon
33
M5 hexagon socket head screw
Note: Reverse the indicator plate when mounting.
Note: 1. Unless otherwise specified, a tolerance of ±0.4 mm applies
to all dimensions.
2. Safety Limit Switch specifications are satisfied with D4B-@@@@N Levers only (example: D4B-0001N).
The D4B-0006N Adjustable Roller Lever and D4B-0007N Adjustable Rod Lever, however, cannot be used. Do not order them for a Side
Rotary Operating Head.
13
D4B-@N
Application Precaution
Changing the Operating Direction
Operating section
(on back of Head)
Switches with Roller Levers
The operating direction of the lever can be easily
changed without using any tools. It can be set to
clockwise operation (CW) or counterclockwise
(CCW) operation.
Use the procedure given at the right to change
the operating direction.
Operating procedure
1. Remove the four Head set screws and remove the Head
from the Switch Box.
Head Cover
Operating
position
mark
(arrow)
2. Turn the bottom of the Head toward you, press in the Head
Cover shown in the diagram at the left, and turn the Cover
clockwise or counterclockwise.
Note: The factory setting is for “CW.CCW.”
3. The “CW” setting is for clockwise operation and the “CCW”
setting is for counterclockwise operation. Set the Cover to
the desired position.
Safety Precautions
Refer to the “Precautions for All Switches” and “Precautions for All Safety Limit Switches”.
Mounting
Precautions for Safe Use
• Do not use the Switch submerged in oil or water, or in locations
continuously subject to splashes of oil or water. Doing so may
result in oil or water entering the Switch interior. (The IP67 degree
of protection specification for the Switch refers to water penetration
while the Switch is submersed in water for a specified period of
time.)
• Always attach the cover after completing wiring and before using
the Switch. Also, do not turn ON the Switch with the cover open.
Doing so may result in electric shock.
Use four M5 screws with washers to mount the standard model. Be
sure to apply the proper torque to tighten each screw. The 3-conduit
models can be mounted more securely by using the four screws plus
two 5 −0.05
−0.15 mm diameter studs, each of which has a maximum height
of 4.8 mm as shown below.
Mounting Dimensions (M5)
Standard Model
3-conduit Model
Precautions for Correct Use
Appropriate Tightening Torque
(3)
60
(4)
30
(1)
1 M3.5 terminal screw
(2)
Appropriate tightening
torque
0.59 to 0.78 N·m
2 Cover mounting screw *
1.18 to 1.37 N·m
3 Head mounting screw
0.78 to 0.88 N·m
4 M5 body mounting screw
4.90 to 5.88 N·m
5 Connector
1.77 to 2.16 N·m
Lever Mounting Screws (Roller
6
4.90 to 5.88 N·m
Levers)
---
Cap screw
(for three-conduit models)
5−0.05
−0.15 dia. height: 5 max.
Changes in Actuator Mounting Position
(5)
Type
30
40
42
Studs
27±0.1
(6)
Be sure to tighten each
screw of the D4B-@N
properly, otherwise the
D4B-@N may malfunction.
59.3±0.1
1.27 to 1.67 N·m
• To change the angle of the lever, loosen the Allen-head bolts on
the side of the lever.
• The operating position indicator plate * has protruding parts which
engage with the lever, thus allowing changes to the lever position
by 90°.
• The back of the operating position indicator plate * has no
protruding parts. If this plate is turned over and attached, any angle
within a 360° range can be set. Do not turn over the plate, however,
when using the D4B-@N as a switch with a certified direct opening
mechanism. For an SUVA- or BIA-certified application, make sure
that the lever engages with the operating position indicator plate
securely so that the lever will not slip.
* The operating position indicator plate: Refer to page 7.
Changes in Head Mounting Position
By removing the screws on the four corners of the head, the head can
be reset in any of four directions. Make sure that no foreign materials
will penetrate through the head.
* Apply a tightening torque of 0.78 to 0.88 N·m to three-conduit
models.
14
D4B-@N
Wiring
Conduit Opening
Do not connect the bare lead wires directly to the terminals but be
sure to connect each of them by using an insulation tube and M3.5
round crimp terminals and tighten each terminal screw within the
specified torque range.
The proper lead wire is 20 to 14 AWG (0.5 to 2.5 mm2) in size.
dz dia.:
D dia.:
B:
L:
F:
l:
3.7 mm
4.5 mm
7.0 mm
20.2 mm D dia.
7.7 mm
9.0 mm
dz dia.
Make sure that all crimp terminals come into contact with the casing
or cover as shown below, otherwise the cover may not be mounted
properly or the D4B-@N may malfunction.
Correct
Incorrect
Terminal screw
• Make sure that each connector is tightened within the specified
torque range.
The casing may be damaged if the connector is tightened
excessively.
• If the 1/2-14NPT is used, cover the cable and conduit end with
sealing tape in order to ensure IP67.
• The Pg13.5 connector must be Nippon Flex’s ABS-08 Pg13.5 or
ABS-12 Pg13.5.
• Use an OMRON SC-series Connector (sold separately) that is
suited to the cable in diameter.
• Properly attach the provided conduit cap to the unused conduit
opening and securely tighten the cap screw within the specified
torque when wiring the D4B-@N.
Others
• The load for the actuator (roller) of the Switch must be imposed on
the actuator in the horizontal direction, otherwise the actuator or
the rotating axis may be deformed or damaged.
Correct
Incorrect
Dog
Dog
Crimp terminal
Incorrect
Correct
Terminal screw
Terminal screw
Crimp
terminal
Cover
Cover
Casing
Crimp terminal
Casing
• When using a long lever model like the D4B-@@16N or D4B-@@17N,
the Switch may telegraph. To avoid telegraphing, take the following
precautions.
1. Set the lever to operate in one direction.
2. Modify the rear end of the dog to an angle of 15° to 30° as
shown below or to a secondary-degree curve.
θ
θ
Correct
15° ≤ θ ≤ 30°
θ ≥ 30°
3. Modify the circuit so as not to detect the wrong operating
signals.
Crimp terminal
Incorrect
Crimp terminal
Ordering Method
The D4B-@N uses a block mounting
method. Switches can be ordered either as
sets or as individual parts. If a set is
ordered, the Switch will be shipped with all
parts assembled.
Individual model numbers
Set model number
Example: D4B-2111N
Switch Box
+
D4B-2100N
+
Head
D4B-0010N
+
+
Lever *
D4B-0001N
Note: For Switches with Roller Levers, do
not order just the Head and Lever, or
just the Switch Box and Lever.
*Roller Levers only.
15
Read and Understand This Catalog
Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or
comments.
Warranty and Limitations of Liability
WARRANTY
OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified)
from date of sale by OMRON.
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR
FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS
DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED.
LIMITATIONS OF LIABILITY
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS
IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT
LIABILITY.
In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted.
IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS
OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT
SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.
Application Considerations
SUITABILITY FOR USE
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's
application or use of the products.
At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the
products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product,
machine, system, or other application or use.
The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible
uses of the products, nor is it intended to imply that the uses listed may be suitable for the products:
• Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this catalog.
• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles,
safety equipment, and installations subject to separate industry or government regulations.
• Systems, machines, and equipment that could present a risk to life or property.
Please know and observe all prohibitions of use applicable to the products.
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE
SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND
INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
PROGRAMMABLE PRODUCTS
OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof.
Disclaimers
CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other reasons.
It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made.
However, some specifications of the products may be changed without any notice. When in doubt, special model numbers may be assigned to fix or
establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual
specifications of purchased products.
DIMENSIONS AND WEIGHTS
Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.
PERFORMANCE DATA
Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the
result of OMRON’s test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON
Warranty and Limitations of Liability.
ERRORS AND OMISSIONS
The information in this document has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical,
typographical, or proofreading errors, or omissions.
2011.3
In the interest of product improvement, specifications are subject to change without notice.
OMRON Corporation
Industrial Automation Company
http://www.ia.omron.com/
(c)Copyright OMRON Corporation 2011 All Right Reserved.
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