ETC D4DS-K2

勝特力科技 886-3-5753170
百年電子 86-755-83289224
D4DS
Http://www.100y.com.tw
Safety-Door Switch
Compact Safety Switch Saves Space
and is Ideal for a Variety of Doors
H Conforms to EN (TÜV) standards. (positive
H
H
H
H
H
opening mechanism
is indicated on the
switch)
Wide standard operating temperature
range: --30 to 70°C
Double-insulation structure (with
mark)
requires no grounding terminals
Five-direction Operation Key
Approved by UL, CSA, BIA and SUVA
standards
Standards and EC Directives:
E
• Conforms to the following EC Directives:
Machinery Directive
Low Voltage Directive
EN50047
EN1088
H Approved Standards
Agency
Standard
File No.
TÜV Rheinland
EN60947-5-1
R9551708
(Positive opening:
approved)
UL (see note)
UL508
CSA C22.2 No.14
E76675
BIA
GS-ET-15
1-conduit: 9509915
2-conduit: 9509913
SUVA
SUVA
1-conduit: 6010Z
2-conduit: 6011Z
Note: CSA C22.2 No. 14 compliance was verified and approved
).
by UL (Marked with
2
u
勝特力科技 886-3-5753170
百年電子 86-755-83289224
D4DS
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Ordering Information
J MODEL NUMBER LEGEND
Operation Key
Switch
D4DS-jjjS
1
1.
2.
2
D4DS-Kj
3
1
Conduit size/type
1: Pg13.5
(1-conduit, European type)
2: G1/2 (1-conduit, Japanese type)
3: 1/2-14NPT
(1-conduit, North American type)
5: Pg13.5 (2-conduit)
(1-conduit, European type)
6: G1/2 (2-conduit Japanese type)
Built-in Switch
5: 1NC/1NO (Slow-action)
A: 2NC (Slow-action)
3.
Head Mounting Direction
F: Four mounting directions possible (Front-side mounting at
shipping)
1.
Operation Key Type
1: Horizontal mounting
2: Vertical mounting
3: Adjustable mounting (Horizontal)
5: Adjustable mounting (Horizontal/
Vertical)
Note: An order for the head part or the switch part alone cannot be accepted.
The Operation Key is sold separately.
J SWITCHES
Description
Appearance
Part number
Conduit size/type
1-conduit
2-conduit
1NC/1NO (Slow-action)
2NC (Slow-action)
Pg13.5 (European)
D4DS-15FS
D4DS-1AFS
G1/2 (Japanese)
D4DS-25FS
D4DS-2AFS
1/2-14NPT (North American)
D4DS-35FS
D4DS-3AFS
Pg13.5 (European)
D4DS-55FS
D4DS-5AFS
G1/2 (Japanese)
D4DS-65FS
D4DS-6AFS
J OPERATION KEYS (ORDER SEPARATELY)
Type
Part number
Horizontal mounting
D4DS-K1
Vertical mounting
D4DS-K2
Adjustable mounting (Horizontal)
D4DS-K3
Adjustable mounting (Horizontal/Vertical)
D4DS-K5
3
勝特力科技 886-3-5753170
百年電子 86-755-83289224
D4DS
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Specifications
J APPROVED STANDARD RATINGS
TÜV (EN60947-5-1)
Utilization category
AC-15
Rated operating current (Ie)
2A
Rated operating voltage (Ue)
400 V
Note: Use a 10-A fuse type gl or gG as a short-circuit protection device that conforms to IEC269.
UL (UL508/CSA C22.2 No.14)
A600
Rated voltage
Carryy current
120 VAC
10 A
Current
Volt-amperes
Make
Break
Make
Break
60 A
6A
7,200 VA
720 VA
240 VAC
30 A
3A
480 VAC
15 A
1.5 A
600 VAC
12 A
1.2 A
J CHARACTERISTICS
Degree of protection (see note 1)
IP65 (EN60947-5-1)
Life expectancy (see note 2)
Mechanical: 1,000,000 operations min.
Electrical: 150,000 operations min.
Operating speed
0.1 m/s to 0.5 m/s
Contact gap
2 x 2.0 mm min.
Operating frequency
30 operations/minute min.
Positive opening force (see note 3)
58.84 N min.
Positive opening travel (see note 3)
10 mm min.
Insulation resistance
100 MΩ min. (at 500 VDC) between terminals of same polarity, between terminals of
different polarity, between each terminal and ground, and between each terminal and
non-current-carrying metal part
Contact resistance
25 mΩ max. (initial value)
Dielectric strength
Uimp 4 kV between terminals of same polarity, between terminals of different polarity, and
between each terminal and non-current-carrying metal part (EN60947-5-1)
Rated insulation voltage (Ui)
400 V (EN60947-5-1)
Conditional short-circuit current
100 A (EN60947-5-1)
Short-circuit protective device (SCPD)
10 A, fuse type gI or gG (IEC269)
Switching overvoltage
1,500 V max. (EN60947-5-1)
Pollution degree (operating environment)
3 (EN60947-5-1)
Conventional enclosed thermal current
(Ithe)
10 A (EN60947-5-1)
Protection against electric shock
Class II (double insulation)
Vibration resistance
Malfunction: 10 to 500 Hz, 0.65-mm single amplitude with an imposed acceleration of
100 m/s2 max.
Shock resistance
Destruction: 1,000 m/s2 min.
Malfunction: 300 m/s2 min.
Ambient temperature
Operating: --30°C to 70°C (with no icing)
Ambient humidity
Operating: 95% max.
Weight
Approx. 76 g (for D4DS-15FS)
Note: 1. Although the Switch casing resists dust, oil, and water, make sure that the keyhole on the head is free from dust, oil, water, and
chemical, or the D4DS may wear out, break, or malfunction.
2. Life expectancy values are calculated at an operating temperature of 5°C to 35°C, and an operating humidity of 40% to 70%.
Contact your OMRON sales representative for more detailed information on other operating environments.
3. These figures are minimum requirements for safe operation.
4
勝特力科技 886-3-5753170
百年電子 86-755-83289224
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J OPERATING CHARACTERISTICS
1-Conduit/2-Conduit Models
Model
D4DS-jjjS
Operating force (extraction)
14.71 N
Release force (insertion)
29.42 N
Pretravel
6±3 mm
Total travel (reference value)
28 mm
Min. positive opening force (see note)
58.84 N
Min. positive opening stroke (see note)
10 mm
Note: Make sure that the positive opening stroke is at least 16 mm in order to use the D4DS safely.
Nomenclature
Head
The head can be mounted in four directions. The Operation Key can be inserted in five directions including the
downward direction.
Operation Key
The dedicated key prevents operational mistakes and forcibly separates the contacts.
Oil Seal
The plunger has an O ring. The switch casing ensures
IP65 (except the keyhole, which ensures IP00). Use the
D4DS in places where the keyhole is free from oil and
metal chips.
Built-in Switch
Has a positive opening mechanism which forcibly separates
the NC contacts even if they are welded.
The built-in switch incorporates a pair each of NC contacts
and NO contacts or two pairs of NC contacts.
Cover
The cover, with a hinge on its lower part, can be opened
by removing the screw of the cover, which ensures ease
of maintenance and wiring.
Conduit
Wide switch variations.
Pg13.5:
1-conduit, 2-conduit models
G1/2:
1-conduit, 2-conduit models
1/2-14NPT: 1-conduit models
Note: The housing and head of the D4DS are made of synthetic resin.
If high mechanical durability is required, use the D4BS Safety
Door Switch.
5
D4DS
勝特力科技 886-3-5753170
百年電子 86-755-83289224
D4DS
Http://www.100y.com.tw
Operation
J CONTACT FORM (DIAGRAMS SHOW STATE WITH KEY INSERTED)
Model
Contact
D4DS-j5jS
1NC/1NO
Diagrams
Zb
11
12
Remarks
Only NC contact 11-12 has an
approved positive opening
mechanism.
The terminals 11-12 and 23-24 can
be used as unlike poles.
11 - 12
23 - 24
23
24
Stroke
Operation Key
insertion completion position
Pull-out
completion
position
ON
D4DS-jAjS
2NC
Zb
11
12
NC contacts 11-12 and 21-22 have
an approved positive opening
mechanism.
The terminals 11-12 and 23-24 can
be used as unlike poles.
11 - 12
21 - 22
21
Stroke
22
Operation Key
insertion completion position
Pull-out
completion
position
ON
Note: Terminals are numbered according to EN50013 and contacts are marked according to EN60947-5-1.
J POSITIVE OPENING MECHANISM
2NC Contact (Slow-Action)
1NC/1NO Contact (Slow-Action)
Fixed contact (NC)
Fixed contact (NC)
Contact spring
Contact spring
Movable contact
Return spring
Movable contact
Plunger
Fixed contact (NO)
Return spring
Plunger
Only the NC contacts have a positive opening function.
When metal deposition occurs, the contacts are separated
from each other by pushing in the plunger.
Conforms to EN60947-5-1 Positive Opening
Both NC contacts incorporate a positive
opening function.
When metal deposition occurs, the contacts
are separated from each other by pushing in
the plunger.
Conforms to EN60947-5-1 Positive Opening
Note: The switches are marked with
indicating approval for the positive opening mechanism.
6
勝特力科技 886-3-5753170
百年電子 86-755-83289224
D4DS
Http://www.100y.com.tw
Dimensions
Unit: mm (inch)
Note: 1. Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions.
2. The conduit thread varies with the model as follows:
Conduit thread
Model
Pg13.5
D4DS-1jjS/-5jjS
G1/2
D4DS-2jjS/-6jjS
1/2-14NPT
D4DS-3jjS
J SWITCHES
1-Conduit Models
D4DS-1jjS
D4DS-2jjS
D4DS-3jjS
Red
30 x 30
Black
Two, 4 +0.15
0
dia. holes
depth: 5
R2.15±0.05
mounting holes
Conduit
opening
2-Conduit Models
D4DS-5jjS
D4DS-6jjS
Red
Black
30 x 30
R2.15±0.05
mounting holes
56 max.
7
Conduit
opening
Cap
Two, 4 +0.15
dia. holes
0
depth: 5
勝特力科技 886-3-5753170
百年電子 86-755-83289224
D4DS
Http://www.100y.com.tw
J OPERATION KEYS
Horizontal Mounting
D4DS-K1
Vertical Mounting
D4DS-K2
Adjustable Mounting (Horizontal)
D4DS-K3
Black
Four, R2.15
9 dia.
4.5 dia. 8 dia.
Four, R2.15
Adjustable Mounting (Horizontal/Vertical)
D4DS-K5
Black
Mounting Holes
18° ±
9 0.1
41±0.1
43±0.1
Note: Each dimension has a tolerance of ±0.4 mm unless otherwise specified.
8
Two, M4
勝特力科技 886-3-5753170
百年電子 86-755-83289224
D4DS
Http://www.100y.com.tw
J WITH OPERATION KEY INSERTED
Horizontal Mounting
D4DS-1jjS + D4DS-K1
D4DS-2jjS + D4DS-K1
D4DS-3jjS + D4DS-K1
D4DS-5jjS + D4DS-K1
D4DS-6jjS + D4DS-K1
Red
Vertical Mounting
D4DS-1jjS + D4DS-K2
D4DS-2jjS + D4DS-K2
D4DS-3jjS + D4DS-K2
D4DS-5jjS + D4DS-K2
D4DS-6jjS + D4DS-K2
44 to 46.5
Key insertion face
Horizontal key
insertion radius
R ≧ 200
Red
Black
44 to 46.5
Key insertion face
Black
Permissible difference
in center lines between
the Operation Key and
key hole.
44 to 46.5
Horizontal key
Key insertion face
insertion radius
R ≧ 200
Horizontal key
insertion radius
R ≧ 200
Permissible difference
in center lines between
the Operation Key and
key hole.
44 to 46.5
Horizontal key
Key insertion face
insertion radius
R ≧ 200
Permissible difference
in center lines between the Operation
Key and key hole.
Permissible difference
in center lines between
the Operation Key and
key hole.
Adjustable Mounting (Horizontal)
Adjustable Mounting (Horizontal/Vertical)
D4DS-1jjS + D4DS-K3
D4DS-2jjS + D4DS-K3
D4DS-3jjS + D4DS-K3
D4DS-5jjS + D4DS-K3
D4DS-6jjS + D4DS-K3
D4DS-1jjS + D4DS-K5
D4DS-2jjS + D4DS-K5
D4DS-3jjS + D4DS-K5
D4DS-5jjS + D4DS-K5
D4DS-6jjS + D4DS-K5
51.9 to 54.4
Key insertion face
Red
44 to 46.5
Key insertion face
Red
Horizontal key
insertion radius
R ≧ 200
Black
Black
44 to 46.5
Key insertion face
Horizontal key
insertion radius
R ≧ 50
Permissible difference
in center lines between
the Operation Key and
key hole.
Horizontal key
insertion radius
R ≧ 200
51.9 to 54.4
Key insertion face
Permissible difference
in center lines between
the Operation Key and
key hole.
Permissible difference
in center lines between
the Operation Key and
key hole.
Horizontal key
insertion radius
R ≧ 200
Permissible difference
in center lines between
the Operation Key and
key hole.
9
勝特力科技 886-3-5753170
百年電子 86-755-83289224
D4DS
Http://www.100y.com.tw
Precautions
!
CAUTION
Do not remove the operation key from the door intentionally
and insert it into the switch with the door open. The machine
may start operating, and injury or death may be caused.
Do not use metal connectors or conduits with this switch. Rigid
connectors and conduits may damage the switch. The broken
conduit hole may cause an electrical shock hazard.
Install the operation key so that it will not hit the operator when
the door is open.
If the D4DS is to be used as a switch in an emergency stop
circuit or in a safety circuit for preventing accidents resulting in
injuries or deaths, use NC contacts with a forced release
mechanism and set the D4DS so that it will operate in positive
opening mode. For safety, install the Switch and the Operation
Key using one-way rotational screws or other similar means to
prevent them from easily coming off. Protect the D4DS with an
appropriate cover and post a warning sign near the D4DS in
order to ensure the safety of the door.
To prevent the D4DS from damage due to circuit short-circuiting,
connect a fuse with a breaking current 1.5 to 2 times larger than
the rated current of the D4DS in series to the D4DS.
J CORRECT USE
Operating Environment
Do not use the D4DS in the following environments, or the D4DS
may malfunction.
•
•
•
•
Locations subject to significant temperature fluctuations
Humid locations where there is a risk of condensation
Locations subject to significant vibrations
Locations subject to metal chips, oils, and chemicals inside a
protective door
Operation Key
Be sure to use a special Operation Key only. Do not operate the
D4DS with anything other than the special Operation Key, or the
D4DS may break or the safety of the system may not be
maintained.
Do not impose excessive force on the Operation Key inserted
into the D4DS or drop the D4DS with the Operation Key inserted,
or the Operation Key may deform or break.
Excessive force
If the D4DS is used under EN-approved conditions, use a gI or
gG 10-A fuse approved by IEC269.
Mount with a Stopper
Be sure to mount the D4DS with a stopper as shown in the
following illustration. Do not use the casing of the D4DS as a
stopper. Be sure to install the stopper so that the space “a” will be
a maximum of 3 mm.
Drop
Secure the Operation Key with screws so that the Operation Key
cannot be removed easily.
Stopper
Refer to Dimensions for the mounting dimensions of the
Operation Key and properly mount the Operation Key so that the
position and angle will be correct.
Make sure that the Operation Key can be inserted correctly with
a tolerance of ±0.5 mm in the upward, downward, left, or right
direction, or damage to the D4DS may occur.
Switch
±1 min.
±1 min.
10
勝特力科技 886-3-5753170
百年電子 86-755-83289224
D4DS
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Mounting
J MOUNTING
Switch
Tightening Torque
Two, M4 Allen-head bolts with washers must be used in order to
mount the D4DS securely. To mount the D4DS more securely,
prepare two, 4 --0.05/ --0.15 dia. protruding portions with 4.8 mm
maximum in height each as shown below and support the D4DS
at a total of four points.
Be sure to tighten each screw to the appropriate tightening
torque as shown below.
3
Mounting Dimensions with Protruding Portions
Standard Model
5
4
1
2
6
4 --0.05
--0.15 dia. height, 4.8 max.
Two-Conduit Model
7
4 --0.05
--0.15 dia. height, 4.8 max.
No.
Type
Torque
1
Terminal screw
0.59 to 0.78 N S m
2
Cover mounting screw
0.78 to 0.88 N S m
3
Head mounting screw
0.78 to 0.88 N S m
4
M4 switch mounting bolt
(see note 1)
0.49 to 0.69 N S m
5
Operation Key mounting
screw
2.35 to 2.75 N S m
6
Connector
1.77 to 2.16 N S m
1.37 to 1.77 N S m
(see note 2)
7
Cap screw
1.27 to 1.67 N S m
Mounting hole
Mounting surface
Insertion hole for protrusions
--0.05
4 --0.15 dia. height, 4.8 max.
Note: 1. Tighten each screw with a washer and use the appropriate tightening torque.
2. This force range applies to 1/2-14NPT.
11
勝特力科技 886-3-5753170
百年電子 86-755-83289224
D4DS
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Operation Key Mounting Dimensions
Securing the Door
Horizontal/Vertical Mounting
D4DS-K1 or D4DS-K2
When the door is closed (with the Operation Key inserted), the
door (or the Operation Key) may be pushed back across the set
zone due to the door’s weight, the door cushion rubber, etc. If
load is applied to the Operation Key, the door may fail to unlock.
Secure the door with hooks so that it will remain within in the set
zone.
Two, M4
Set zone
(0.5 to 3 mm)
Adjustable Mounting (Horizontal) D4DS-K3
Two, M4
Operation Key
Adjustable Mounting (Horizontal/Vertical) D4DS-K5
Changes in Head Mounting Direction
9 ± 0.1
By removing the screws on the four corners of the head, the
head can be reset in any of four directions.
When changing the head mounting direction, make sure that the
Operation Key is in the head.
41±0.1
43±0.1
Two, M4
Make sure that no foreign materials penetrate through the
mounting holes of the head. Internal screws of the head must not
be removed, or the internal parts of the head may be lost or
deformed.
Wiring
Do not connect lead wires directly to the terminals. Be sure
to connect the lead wires through insulation tubes and crimp
terminals., and tighten each terminal screw within an
optimum torque range. The lead wires must be an AWG20 to
AWG14 type (i.e., 0.5 to 25 mm2 thick).
dz dia.:
D dia.:
B:
L:
F:
I:
3.7
4.5
7.0
20.2
7.7
9.0 (mm)
D dia.
dz dia.
12
勝特力科技 886-3-5753170
百年電子 86-755-83289224
D4DS
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Conduit Opening
Recommended Connector
Tighten the connector to a torque of 1.8 to 2.2 N S m (1.37 to
1.77 N S m if it is a 1/2-14NPT). Excessive tightening torque
may damage the casing. In order to continue satisfying IP65,
apply sealing tape to the connector conduit.
Size
Manufacturer
Model
Suitable cable
dia.
G1/2
OMRON
SC-6
7.5 to 9.0 mm
LAPP
(see note 1)
ST-PF1/2
5360-1002
6.0 to 12.0 mm
The diameter of the cable must be suited to the corresponding
connector.
Wire the crimp terminal as shown in the following diagram so
that it will not come in contact with the case or cover.
Correct
Terminal screw
Incorrect
Ohm Electric
OA-W1609
7.0 to 9.0 mm
Pg13.5
LAPP
(see note 1)
ST13.5
5301-5030
5.0 to 12.0 mm
1/2-14NPT
LAPP
(see note 1)
ST-NPT1/2
5301-6030
6.0 to 12.0 mm
Note: 1. LAPP is a German manufacturer.
2. Ohm Denki is a Japanese manufacturer.
Maintenance and Repairs
The user must not maintain or repair equipment incorporating any
D4DS model. Contact the manufacturer of the equipment for any
maintenance or repairs required.
Crimp terminal
Crimp-style terminal
Crimp-style terminal
Properly attach the provided conduit cap to the unused
conduit opening and securely tighten the cap screw within a
torque range between 1.27 and 1.67 N S m when wiring the
D4DS two-conduit model.
13