Wall DBW24S5-40 Single and dual outputs 40 watt dc/dc converter 4:1 ultra wide input voltage range Datasheet

DBW Series
Single and Dual Outputs
40 Watt DC/DC Converter
4:1 Ultra Wide Input Voltage Range
Rev C
FEATURES
APPLICATIONS
● High Efficiency up to 88%
● Telecom/Datacom
● RoHS Directive Compliant
● Wireless Networks
● Fixed Switching Frequency
● Measurement Equipment
● Six-Sided Continuous Shield
● Industry Control Systems
● Standard 2” x 2” x 0.4” Package
● Semiconductor Equipment
● Options: Negative Remote ON/OFF
● 4:1 Ultra Wide Input Voltage Range
● ISO9001 Certified Manufacturing Facilities
● UL60950-1, EN60950-1, and IEC60950-1 Licensed
● CE Mark Meets 2006/95/EC, 93/68/EEC, and 2004/108/EC
DESCRIPTION
UL
TUV
CB
CE MARK
The DBW series of DC/DC converters offers 40 Watts of output power in a 2 x 2 x 0.4 inch package. The DBW series has a 4:1 ultra wide
input range of 9-36VDC or 18-75VDC. This series also offers single and dual output models. Some features include 1600VDC isolation,
positive or negative remote on/off, and six-sided shielding. All models are short circuit, over voltage, over load, and over temperature
protected. Heatsinks are also available, please call factory for ordering details.
SPECIFICATIONS: DBW Series
All specifications apply @ 25°C ambient unless otherwise noted
INPUT SPECIFICATIONS
PROTECTION SPECIFICATIONS
Input Voltage Range ............ 24V nominal input ........................ 9 - 36VDC
48V nominal input ...................... 18 - 75VDC
Input Surge Voltage (100ms max) ............... 24V input ...................50VDC
48V input .................100VDC
Over Voltage Protection ................................... 3.3V Output................. 3.9V
(Zener diode clamp)
5V Output.................... 6.2V
12V Output................... 15V
15V Output................... 18V
±12V Output............... ±15V
±15V Output............... ±18V
Input Reflected Ripple Current (nominal Vin and FL) ...................20mAp-p
Over Load Protection (% of FL at nominal input) ...................... 150%, max.
Start Up Time (nominal Vin and constant resistive load)
Power Up.............................................................................20ms, max.
Remote ON/OFF .................................................................20ms, max.
Short Circuit Protection...................................... Hiccup, automatic recovery
Input Filter ....................................................................................... Pi Type
Start-Up Voltage .................. 24V nominal input ................................9VDC
48V nominal input ..............................18VDC
Shutdown Voltage................ 24V nominal input ................................8VDC
48V nominal input ..............................16VDC
Remote ON/OFF (See Note 10)
Positive Logic ................. DC-DC ON ................Open or 3V < Vr < 12V
DC-DC OFF .............Short or 0V < Vr < 1.2V
Negative Logic................ DC-DC ON ...............Short or 0V < Vr < 1.2V
DC-DC OFF ..............Open or 3V < Vr < 12V
Input Current of Remote Control Pin (nominal Vin) .......... -0.5mA~+0.5mA
Remote Off State Input Current ........... 24V nominal input................10mA
48V nominal input..................5mA
OUTPUT SPECIFICATIONS
Output Voltage ..............................................................................see table
Voltage Accuracy (nom Vin and full load) ........................................... ±1%
Voltage Adjustability (See Note 7) ..................................................... ±10%
Output Current ..............................................................................see table
Output Power ....................................................................... 40 watts, max.
Line Regulation (LL to HL at FL)....................................................... ±0.2%
Load Regulation (See Note 8) ..................... Single Output............. ±0.5%
(min. load to full load)
Dual Output ................... ±1%
Over Temperature Protection ......................................................110°C, typ.
GENERAL SPECIFICATIONS
Efficiency ........................................................................................see table
Switching Frequency ................................................................300KHz, typ.
Isolation Voltage
Input to Output .................................................................. 1600VDC, min.
Input to Case .................................................................... 1600VDC, min.
Output to Case.................................................................. 1600VDC, min.
Case Grounding .......................connect case to -Vin with decoupling Y cap
9
Isolation Resistance .....................................................................10 Ω, min.
Isolation Capacitance ............................................................ 2500pF, max.
ENVIRONMENTAL SPECIFICATIONS
Operating Ambient Temperature ............. -40°C to +50°C (without derating)
+50°C to +105°C (with derating)
Storage Temperature .......................................................... -55°C ~ +125°C
Maximum Case Temperature ........................................................... +105°C
Relative Humidity...................................................................5% to 95% RH
Temperature Coefficient .................................................. ±0.02% / °C, max.
Thermal Impedance (See Note 11)
Without Heat-Sink.............................................................. 9.2°C / Watt
With Heat-Sink................................................................... 7.6°C / Watt
Thermal Shock ..................................................................... MIL-STD-810F
Load Cross Regulation (See Note 9) ........... Dual Output ................... ±5%
Vibration ................................................................................MIL-STD-810F
Minimum Load (See Note 6) .........................................................see table
MTBF (See Note 1) ........Bellcore TR-NWT-000332............ 1.105 x 10 hrs
5
MIL-STD-217F ............................. 1.511 x 10 hrs
Ripple/Noise (See Note 4) ............................................................see table
6
Transient Response Recovery Time................................................. 250µs
(25% load step change)
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833
603-778-2300 www.wallindustries.com Fax 603-778-9797
Page 1 of 4
DBW Series
Single and Dual Outputs
40 Watt DC/DC Converter
4:1 Ultra Wide Input Voltage Range
Rev C
SPECIFICATIONS (CONTINUED)
All specifications apply @ 25°C ambient unless otherwise noted
PHYSICAL SPECIFICATIONS
SAFETY & EMC
Weight ..................................................................................... 2.11oz (60g)
Approvals and Standards .................. IEC60950-1, UL60950-1, EN60950-1
Dimensions ................. 2.00 x 2.00 x 0.40 inches (50.8 x 50.8 x 10.2 mm)
EMI (See Note 12)...................... EN55022 ...................................... Class A
Air ±8KV ……Perf. Criteria A
ESD ..........................EN61000-4-2…...
Contact ±6KV
Case Material ............................................................ Nickel-coated copper
Base Material ............................................................................... FR4 PCB
Potting material ................................................................Epoxy (UL94-V0)
Radiated Immunity................EN61000-4-3..............10 V/m Perf. Criteria A
Shielding .................................................................................... six – sided
Fast Transient (See Note 13) ....... EN61000-4-4....... ±2KV Perf. Criteria B
Surge (See Note 13)..................... EN61000-4-5........ ±1KV Perf. Criteria A
Conducted Immunity.............EN61000-4-6............10 Vrms Perf. Criteria A
Due to advances in technology, specifications subject to change without notice
MODEL SELECTION CHART
Model Number
DBW24S3.3-33
DBW24S5-40
DBW24S12-40
DBW24S15-40
DBW24D12-40
DBW24D15-40
DBW48S3.3-33
DBW48S5-40
DBW48S12-40
DBW48S15-40
DBW48D12-40
DBW48D15-40
Input Range
24VDC
(9 – 36 VDC)
48VDC
(18 – 75 VDC)
Output Voltage
3.3 VDC
5 VDC
12 VDC
15 VDC
±12 VDC
±15 VDC
3.3 VDC
5 VDC
12 VDC
15 VDC
±12 VDC
±15 VDC
Output Current
(6)
Min. Load
0mA
0mA
50mA
50mA
±65mA
±50mA
0mA
0mA
50mA
50mA
±65mA
±60mA
Full Load
10,000mA
8000mA
3333mA
2666mA
±1667mA
±1333mA
10,000mA
8000mA
3333mA
2666mA
±1667mA
±1333mA
(4)
Output
Ripple & Noise
50mVp-p
50mVp-p
75mVp-p
75mVp-p
120mVp-p
150mVp-p
50mVp-p
50mVp-p
75mVp-p
75mVp-p
120mVp-p
150mVp-p
Input Current
(3)
No Load
80mA
100mA
50mA
50mA
60mA
70mA
60mA
65mA
30mA
30mA
30mA
30mA
(4)
(2)
Full Load
1677mA
2008mA
2008mA
2008mA
2032mA
2032mA
838mA
992mA
1004mA
1004mA
1016mA
1016mA
Efficiency
86%
87%
87%
87%
86%
86%
86%
88%
87%
87%
86%
86%
Max Capacitive
(5)
Load
25,750μF
13,600μF
2360μF
1510μF
±1200μF
±750μF
25,750μF
13,600μF
2360μF
1510μF
±1200μF
±750μF
NOTES
1.
BELLCORE TR-NWT-000332. Case I: 50% Stress, Temperature at 40ºC.
MIL-STD-217F Notice2 @ Ta=25°C, Full Load (Ground, Benign, controlled environment).
2.
Maximum value at nominal input voltage and full load.
3.
Typical Value at nominal input voltage and no load.
4.
Typical Value at nominal input voltage and full load.
5.
Test by minimum Vin and constant resistive load.
6.
The output requires a minimum loading on the output to maintain specified regulations. Operation under no-load conditions will not
damage these devices, however they may not meet all listed specifications.
7.
For single output models: maximum output deviation is 10% inclusive of remote sense and trim. If remote sense is not being used the
+SENSE should be connected to the +OUTPUT and the -SENSE should be connected to the –OUTPUT.
8.
Load regulation for dual output: Minimum load to 100% load balanced on all outputs.
9.
Cross regulation for dual output: asymmetrical load 25% / 100% full load.
10. The ON/OFF control function: There are positive (standard) and negative logic (option). The pin voltage is referenced to negative input.
To order negative logic ON/OFF control add the suffix “R” to the part number (Ex: DBW48S5-40R).
11. Heat sink is optional. Please call factory for ordering details.
12. The DBW series can meet EN55022 Class A with an external capacitor in parallel with the input pins.
Recommended: 24Vin: N/A.
48Vin: 2.2µF/100V * 2 PCS 1812 MLCC.
13. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5. The filter capacitor suggested is
Nippon chemi-con KY series, 220µF/100V, ESR 48mΩ.
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833
603-778-2300 www.wallindustries.com Fax 603-778-9797
Page 2 of 4
DBW Series
Single and Dual Outputs
40 Watt DC/DC Converter
4:1 Ultra Wide Input Voltage Range
Rev C
DERATING CURVES & EFFICIENCY GRAPHS
Figure 1
Figure 2
Recommended Filter for EN55022 Class B Compliance
Recommended EN55022 Class B Filter Circuit Layout
The components used in the above figure are as follows:
C1
C2
C3
C4
C5 & C6
L1
450µH
4.7µF/50V
4.7µF/50V
1000pF/2KV
DBW24Sxx-xx
N/A
N/A
Common Choke
1812MLCC
1812MLCC
MLCC
PMT-048
830µH
2.2µF/100V 2.2µF/100V 2.2µF/100V 2.2µF/100V 1000pF/2KV
Common Choke
DBW48Sxx-xx
1812 MLCC 1812 MLCC 1812 MLCC 1812 MLCC
MLCC
PMT-053
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833
603-778-2300 www.wallindustries.com Fax 603-778-9797
Page 3 of 4
Rev C
DBW Series
Single and Dual Outputs
40 Watt DC/DC Converter
4:1 Ultra Wide Input Voltage Range
MECHANICAL DRAWING
Unit: inches (mm)
PIN CONNECTION
PIN
SINGLE
DUAL
1
+Input
+Input
2
-Input
-Input
3
CTRL
CTRL
4
-Sense
+Output
5
+Sense
COM
6
+Output
COM
7
-Output
-Output
8
Trim
Trim
EXTERNAL OUTPUT TRIMMING
Output can be externally trimmed by
using the method shown below.
( ) for Dual output trim
Notes
1. Tolerance: X.XX±0.02 (X.X±0.5)
X.XXX±0.01 (X.XX±0.25)
2. Pin pitch tolerance: ±0.01 (0.25)
3. Pin dimension tolerance: ±0.004 (0.1)
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833
603-778-2300 www.wallindustries.com Fax 603-778-9797
Page 4 of 4
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