Delta DVHF281R9SR-XXX High reliability hybrid dc-dc converter Datasheet

DVHF2800S Series
HIGH RELIABILITY HYBRID
DC-DC CONVERTERS
DESCRIPTION
FEATURES
The DVHF series of high reliability DC-DC converters
is operable over the full military (-55 °C to +125 °C)
temperature range with no power derating. Unique
to the DVHF series is a magnetic feedback circuit
that is radiation immune. Operating at a nominal
fixed frequency of 450 kHz, these regulated, isolated
units utilize well controlled undervoltage lockout
circuitry to eliminate slow start-up problems.
•
•
•
These converters are designed and manufactured in
a facility qualified to ISO9001 and certified to MILPRF-38534 and MIL-STD-883.
This product may incorporate one or more of the
following U.S. patents:
5,784,266
5,790,389
5,963,438
5,999,433
6,005,780
6,084,792
6,118,673
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•
•
•
•
•
•
•
•
•
•
•
•
•
•
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High Reliability
Very Low Output Noise
Wide Input Voltage Range: 15 to 50 Volts per
MIL-STD-704
Up to 20 Watts Output Power
Radiation Immune Magnetic Feedback Circuit
NO Use of Optoisolators
Undervoltage Lockout
Indefinite Short Circuit Protection
Current Limit Protection
Industry Standard Pinout
High Input Transient Voltage: 80 Volts for 1 sec
per MIL-STD-704A
Radiation Hardened Version Available
Precision Projection Welded Hermetic Package
High Power Density: > 37 W/in3
Custom Versions Available
Additional Environmental Screening Available
Meets MIL-STD-461C and MIL-STD-461D EMC
Requirements When Used With a DVMH28 EMI
Filter
Flanged and Non-flanged Versions Available.
MIL-PRF-38534 Element Evaluated
Components
Figure 1 – DVHF2800S / DVHF2800SF DC-DC Converter
(Not To Scale)
1X004DSG
11314 4th Avenue
West, Suite 206
Everett, WA 98204
http://www.vpt-inc.com
Sales Information:
Phone: (425) 353-3010
Fax: (425) 353-4030
E-mail: [email protected]
1
DVHF2800S Series
SPECIFICATIONS (TCASE = -55°C to +125°C, VIN = +28V ± 5%, Full Load, Unless Otherwise Specified)
ABSOLUTE MAXIMUM RATINGS
Input Voltage (Continuous)
Input Voltage (Transient, 1 second)
Output Power1
Power Dissipation (Full Load, TCASE = +125°C)
Parameter
50 VDC
80 Volts
20 Watts
6 Watts
Junction Temperature Rise to Case
Storage Temperature
Lead Solder Temperature (10 seconds)
Weight (Maximum) (Un-Flanged / Flanged)
DVHF283R3S
Conditions
Min
Typ
+12°C
-65°C to +150°C
270°C
(24 / 27) Grams
DVHF2805S
Units
Max
Min
Typ
Max
STATIC
Continuous
INPUT
4
Voltage
Current
Ripple Current
Inhibit Pin Input
15
28
50
15
28
50
V
Transient, 1 sec
-
-
80
-
-
80
V
Inhibited
-
-
6
-
-
6
mA
No Load
-
40
65
-
40
65
mA
Full Load, 20Hz to 10MHz
-
-
80
-
-
80
mAp-p
4
Inhibit Pin Open Circuit Voltage
4
UVLO Turn On
4
UVLO Turn Off
OUTPUT
Voltage
1.5
0
-
1.5
V
13.0
9.0
11.0
13.0
V
12.0
-
14.8
12.0
-
14.8
V
V
11.0
-
14.5
11.0
-
14.5
TCASE = 25°C
3.267
3.30
3.333
4.95
5.00
5.05
V
VOUT
TCASE = -55°C to +125°C
3.25
3.30
3.35
4.925
5.00
5.075
V
0
-
10
0
-
15
W
3
Current
11.0
VOUT
Power
3
0
9.0
0
-
3.0
0
-
3.0
A
Ripple Voltage
VOUT
VOUT
Full Load, 20Hz to 10MHz
-
-
40
-
-
40
mVp-p
Line Regulation
VOUT
VIN = 15V to 50V
-
-
20
-
-
20
mV
Load Regulation
VOUT
No Load to Full Load
mV
EFFICIENCY
LOAD FAULT POWER DISSIPATION
Overload
4
Short Circuit
4
CAPACITIVE LOAD
SWITCHING FREQUENCY
ISOLATION
500 VDC
MTBF (MIL-HDBK-217F)
AIF @ TC = 55°C
-
-
50
-
-
50
65
-
-
72
-
-
%
-
-
8
-
-
8
W
-
-
8
-
-
8
W
-
-
1000
-
-
1000
µF
350
450
500
350
450
500
kHz
100
-
-
100
-
-
MΩ
-
427
-
-
427
-
kHrs
-
-
400
-
-
600
mVPK
DYNAMIC
Load Step Output Transient
VOUT
2
Load Step Recovery
Line Step Output Transient
4
VOUT
2, 4
Line Step Recovery
Turn On Delay
Turn On Overshoot
Notes:
VOUT
Half Load to Full Load
VIN = 16V to 40V
VIN = 0V to 28V
1. Dependant on output voltage.
3. Derate linearly to 0 at 135°C.
1X004DSG
-
-
500
-
-
600
µSec
-
400
700
-
400
800
mVPK
-
300
500
-
300
700
µSec
-
10
20
-
10
20
mSec
-
0
15
-
0
25
mVPK
2. Time for output voltage to settle within 1% of its nominal value.
4. Verified by qualification testing.
2
DVHF2800S Series
SPECIFICATIONS (TCASE = -55°C to +125°C, VIN = +28V ± 5%, Full Load, Unless Otherwise Specified)
ABSOLUTE MAXIMUM RATINGS
Input Voltage (Continuous)
Input Voltage (Transient, 1 second)
Output Power1
Power Dissipation (Full Load, TCASE = +125°C)
Parameter
50 VDC
80 Volts
20 Watts
6 Watts
Junction Temperature Rise to Case
Storage Temperature
Lead Solder Temperature (10 seconds)
Weight (Maximum) (Un-Flanged / Flanged)
DVHF2812S
Conditions
Min
Typ
+12°C
-65°C to +150°C
270°C
(24 / 27) Grams
DVHF2815S
Units
Max
Min
Typ
Max
STATIC
Continuous
INPUT
4
Voltage
Current
Ripple Current
Inhibit Pin Input
15
28
50
15
28
50
V
Transient, 1 sec
-
-
80
-
-
80
V
Inhibited
-
-
6
-
-
6
mA
No Load
-
40
65
-
40
65
mA
Full Load, 20Hz to 10MHz
-
-
80
-
-
80
mAp-p
4
Inhibit Pin Open Circuit Voltage
4
UVLO Turn On
4
UVLO Turn Off
OUTPUT
Voltage
1.5
0
-
1.5
V
13.0
9.0
11.0
13.0
V
12.0
-
14.8
12.0
-
14.8
V
V
11.0
-
14.5
11.0
-
14.5
TCASE = 25°C
11.88
12.0
12.12
14.85
15.0
15.15
V
VOUT
TCASE = -55°C to +125°C
11.82
12.0
12.18
14.775
15.0
15.225
V
0
-
20
0
-
20
W
3
Current
11.0
VOUT
Power
3
0
9.0
0
-
1.67
0
-
1.34
A
Ripple Voltage
VOUT
VOUT
Full Load, 20Hz to 10MHz
-
-
40
-
-
40
mVp-p
Line Regulation
VOUT
VIN = 15V to 50V
-
-
20
-
-
20
mV
Load Regulation
VOUT
No Load to Full Load
mV
EFFICIENCY
LOAD FAULT POWER DISSIPATION
Overload
4
Short Circuit
4
CAPACITIVE LOAD
SWITCHING FREQUENCY
ISOLATION
500 VDC
MTBF (MIL-HDBK-217F)
AIF @ TC = 55°C
-
-
50
-
-
50
77
-
-
78
-
-
%
-
-
8
-
-
8
W
-
-
8
-
-
8
W
-
-
500
-
-
500
µF
350
450
500
350
450
500
kHz
100
-
-
100
-
-
MΩ
-
427
-
-
427
-
kHrs
-
-
500
-
-
500
mVPK
DYNAMIC
Load Step Output Transient
VOUT
2
Load Step Recovery
Line Step Output Transient
4
VOUT
2, 4
Line Step Recovery
Turn On Delay
Turn On Overshoot
Notes:
VOUT
Half Load to Full Load
VIN = 16V to 40V
VIN = 0V to 28V
1. Dependant on output voltage.
3. Derate linearly to 0 at 135°C.
1X004DSG
-
-
500
-
-
500
µSec
-
500
900
-
500
900
mVPK
-
300
500
-
300
500
µSec
-
10
20
-
10
20
mSec
-
0
50
-
0
50
mVPK
2. Time for output voltage to settle within 1% of its nominal value.
4. Verified by qualification testing.
3
DVHF2800S Series
SPECIFICATIONS (TCASE = -55°C to +125°C, VIN = +28V ± 5%, Full Load, Unless Otherwise Specified)
ABSOLUTE MAXIMUM RATINGS
Input Voltage (Continuous)
Input Voltage (Transient, 1 second)
Output Power1
Power Dissipation (Full Load, TCASE = +125°C)
Parameter
50 VDC
80 Volts
20 Watts
6 Watts
Junction Temperature Rise to Case
Storage Temperature
Lead Solder Temperature (10 seconds)
Weight (Maximum) (Un-Flanged / Flanged)
DVHF285R2S
Conditions
Min
Typ
+12°C
-65°C to +150°C
270°C
(24 / 27) Grams
DVHF281R9S
Units
Max
Min
Typ
Max
STATIC
Continuous
INPUT
4
Voltage
Current
Ripple Current
Inhibit Pin Input
15
28
50
15
28
50
V
Transient, 1 sec
-
-
80
-
-
80
V
Inhibited
-
-
6
-
-
6
mA
No Load
-
40
65
-
40
65
mA
Full Load, 20Hz to 10MHz
-
-
80
-
-
80
mAp-p
4
Inhibit Pin Open Circuit Voltage
4
UVLO Turn On
4
UVLO Turn Off
OUTPUT
Voltage
1.5
0
-
1.5
V
13.0
9.0
11.0
13.0
V
12.0
-
14.8
12.0
-
14.8
V
V
11.0
-
14.5
11.0
-
14.5
TCASE = 25°C
5.148
5.20
5.252
1.87
1.90
1.93
V
VOUT
TCASE = -55°C to +125°C
5.122
5.20
5.278
1.86
1.90
1.94
V
0
-
15
0
-
8
W
3
Current
11.0
VOUT
Power
3
0
9.0
0
-
3.0
0
-
4.0
A
Ripple Voltage
VOUT
VOUT
Full Load, 20Hz to 10MHz
-
-
40
-
-
40
mVp-p
Line Regulation
VOUT
VIN = 15V to 50V
-
-
20
-
-
20
mV
Load Regulation
VOUT
No Load to Full Load
mV
EFFICIENCY
LOAD FAULT POWER DISSIPATION
Overload
4
Short Circuit
4
CAPACITIVE LOAD
SWITCHING FREQUENCY
ISOLATION
500 VDC
MTBF (MIL-HDBK-217F)
AIF @ TC = 55°C
-
-
50
-
-
50
72
-
-
59
-
-
%
-
-
8
-
-
8
W
-
-
8
-
-
8
W
-
-
1000
-
-
1000
µF
350
450
500
350
450
500
kHz
100
-
-
100
-
-
MΩ
-
427
-
-
427
-
kHrs
-
-
600
-
-
250
mVPK
DYNAMIC
Load Step Output Transient
VOUT
2
Load Step Recovery
Line Step Output Transient
4
VOUT
2, 4
Line Step Recovery
Turn On Delay
Turn On Overshoot
Notes:
VOUT
Half Load to Full Load
VIN = 16V to 40V
VIN = 0V to 28V
1. Dependant on output voltage.
3. Derate linearly to 0 at 135°C.
1X004DSG
-
-
600
-
-
600
µSec
-
400
800
-
100
400
mVPK
-
300
700
-
200
700
µSec
-
10
20
-
10
20
mSec
-
0
25
-
0
15
mVPK
2. Time for output voltage to settle within 1% of its nominal value.
4. Verified by qualification testing.
4
DVHF2800S Series
BLOCK DIAGRAM
PIN 8
T1
D1
PIN 4
28V IN
+V OUT
L1
C2
C1
Rs2
OUT COM
IN COM
PIN 3
PIN 7
Q1
VOLTAGE AND
CURRENT
AMPLIFIERS
MAGNETIC
FEEDBACK
UNDER
VOLTAGE
SHUTDOWN
Rs1
PRIMARY
HOUSEKEEPING
SUPPLY
PWM
CONTROL
SECONDARY
HOUSEKEEPING
SUPPLY
INH
PIN 1
Figure 2
CONNECTION DIAGRAM
8
28 Vdc
+
-
28V IN
+V OUT
4
LOAD
1
INH
OUT COM
3
7
IN COM
Figure 3
1X004DSG
5
DVHF2800S Series
INHIBIT DRIVE CONNECTION DIAGRAMS
28V IN 8
28V IN 8
10K
INH
1
10K
OPTOISOLATOR
BIAS
OPTIONAL
CAPACITOR
INH
1
BIAS
OPTIONAL
CAPACITOR
12V
IN COM 7
12V
IN COM 7
Figure 4 – Internal Inhibit Circuit and Recommended Drive
Figure 5 – Isolated Inhibit Drive
(Shown with optional capacitor for turn-on delay)
(Shown with optional capacitor for turn-on delay)
EMI FILTER HOOKUP DIAGRAM
DVMH28 EMI FILTER
1
DVHF2800S DC-DC CONVERTER
2
28V IN
8
28V OUT
4
28V IN
+V OUT
LOAD
28 Vdc
1
+
-
3
INH
5
4
7
IN COM OUT COM
3
OUT COM
IN COM
CASE
6
Figure 6 – Converter with EMI Filter
1X004DSG
6
DVHF2800S Series
EFFICIENCY PERFORMANCE CURVES (TCASE = 25°C, Full Load, Unless Otherwise Specified)
VIN = 28V
80
70
75
65
70
60
55
50
65
60
55
45
50
0
5
10
0
5
10
15
Output Pow er (W)
Output Pow er (W)
Figure 7 – DVHF283R3S
Figure 8 – DVHF2805S / DVHF285R2S
Efficiency (%) vs. Output Power (W)
Efficiency (%) vs. Output Power (W)
85
85
80
80
75
Efficiency (%)
Efficiency (%)
VIN = 40V
75
Efficiency (%)
Efficiency (%)
VIN = 16V
70
65
75
70
65
60
55
60
0
5
10
15
Output Pow er (W)
20
0
5
10
15
20
Output Pow er (W)
Figure 9 – DVHF2812S
Figure 10 – DVHF2815S
Efficiency (%) vs. Output Power (W)
Efficiency (%) vs. Output Power (W)
1X004DSG
7
DVHF2800S Series
EMI PERFORMANCE CURVES
(TCASE = 25°C, VIN = +28V ± 5%, Full Load, Unless Otherwise Specified)
Figure 11 – DVHF2800S without EMI Filter
Figure 12 – DVHF2800S with EMI Filter
1X004DSG
8
DVHF2800S Series
PACKAGE SPECIFICATIONS (NON-FLANGED)
TOP VIEW
SIDE VIEW
PIN
FUNCTION
1
INHIBIT
2
N/C
3
OUT COM
4
+V OUT
5
N/C
6
CASE
7
IN COM
8
28V IN
BOTTOM VIEW
Figure 13 – Non-Flanged Package and Pinout
(Dimensional Limits are ±0.005” Unless Otherwise Stated)
1X004DSG
9
DVHF2800S Series
PACKAGE SPECIFICATIONS (FLANGED)
TOP VIEW
SIDE VIEW
PIN
FUNCTION
1
INHIBIT
2
N/C
3
OUT COM
4
+V OUT
5
N/C
6
CASE
7
IN COM
8
28V IN
BOTTOM VIEW
Figure 14 – Flanged Package and Pinout
(Dimensional Limits are ±0.005” Unless Otherwise Stated)
1X004DSG
10
DVHF2800S Series
PACKAGE PIN DESCRIPTION
Pin
Function
Description
1
INHIBIT
Logic Low = Disabled Output. Connecting the inhibit pin to input common causes
converter shutdown.
Logic High = Enabled Output. Unconnected or open collector TTL.
2
N/C
No Connection
3
OUT COM
Output Common Connection
4
+V OUT
Positive Output Voltage Connection
5
N/C
No Connection
6
CASE
Case Connection
7
IN COM
Input Common Connection
8
28V IN
Positive Input Voltage Connection
1X004DSG
11
DVHF2800S Series
ENVIRONMENTAL SCREENING (100% Tested Per MIL-STD-883 as referenced to MIL-PRF-38534)
Screening
MIL-STD-883
(No Suffix)
Extended
/ES
HB
/HB
Class H
/H
Class K
/K
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Standard
NonDestructive
Bond Pull
Method 2023
•
Internal
Visual
Method 2017, 2032
Internal Procedure
•
Temperature
Cycling
Method 1010, Condition C
Method 1010, -55°C to 125°C
•
Constant
Acceleration
Method 2001, 3000g, Y1 Direction
Method 2001, 500g, Y1 Direction
•
PIND
Method 2020, Condition A2
•
Pre Burn-In
Electrical
100% at 25°C
•
Burn-In
Method 1015, 320 hours at +125°C
Method 1015, 160 hours at +125°C
96 hours at +125°C
24 hours at +125°C
•
Final
Electrical
MIL-PRF-38534, Group A1
100% at 25°C
•
Hermeticity
Method 1014, Fine Leak, Condition A
Method 1014, Gross Leak, Condition C
-3
Dip (1 x 10 )
Radiography
Method 20123
External
Visual
Method 2009
Notes:
1X004DSG
1.
2.
3.
•
•
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•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
100% R&R testing at –55°C, +25°C, and +125°C with all test data included in product shipment.
PIND test Certificate of Compliance included in product shipment.
Radiographic test Certificate of Compliance and film(s) included in product shipment.
12
DVHF2800S Series
ORDERING INFORMATION
DVHF
28
05
S
F
R
/HB
1
2
3
4
5
6
7
-
XXX
8
(1)
(2)
(3)
(4)
Product Series
Nominal Input
Voltage
Output Voltage
Number of Outputs
DVHF
28 Volts
28
1.9 Volts
3.3 Volts
5 Volts
5.2 Volts
12 Volts
15 Volts
1R9
3R3
05
5R2
12
15
Single
S
(5)
(6)
(7)
(8)
Package Option
Rad-Hard Option2
Screening Code1,3
Additional Screening
Code
None
F
Notes:
Non-Flanged
Flanged
1.
2.
3.
None
R
Standard
100 kRad
None
/ES
/HB
/H
/K
Standard
Extended
HB
Class H
Class K
Contact Sales
Contact the VPT Inc. Sales Department for availability of Class H (/H) or Class K (/K) qualified products.
VPT Inc. is not currently qualified to a DSCC certified radiation hardness assurance program.
VPT Inc. reserves the right to ship higher screened or SMD products to meet lower screened orders at our
sole discretion unless specifically forbidden by customer contract.
Please contact your sales representative or the VPT Inc. Sales Department for more information
concerning additional environmental screening and testing, different input voltage, output voltage,
power requirement, source inspection, and/or special element evaluation for space or other higher
quality applications.
1X004DSG
13
DVHF2800S Series
SMD (STANDARD MICROCIRCUIT DRAWING) NUMBERS
Standard Microcircuit
Drawing (SMD)
DVHF2800S Series
Similar Part Number
5962-0324306HXC
5962-0324306HYC
DVHF281R9S/H
DVHF281R9SF/H
5962-0324301HXC
5962-0324301HYC
DVHF283R3S/H
DVHF283R3SF/H
5962-0324302HXC
5962-0324302HYC
DVHF2805S/H
DVHF2805SF/H
5962-0324303HXC
5962-0324303HYC
DVHF285R2S/H
DVHF285R2SF/H
5962-0324304HXC
5962-0324304HYC
DVHF2812S/H
DVHF2812SF/H
5962-0324305HXC
5962-0324305HYC
DVHF2815S/H
DVHF2815SF/H
Do not use the DVHF2800S Series similar part number for SMD product acquisition. It is listed for
reference only. For exact specifications for the SMD product, refer to the SMD drawing. SMD’s can be
downloaded from the DSCC website at http://www.dscc.dla.mil/programs/smcr/. The SMD number
listed above is for MIL-PRF-38534 Class H screening, standard gold plated lead finish, and no RHA
(Radiation Hardness Assurance) level. Please reference the SMD for other screening levels, lead
finishes, and radiation levels.
CONTACT INFORMATION
To request a quotation or place orders please contact your sales representative or the VPT Inc. Sales
Department at:
Phone:
Fax:
E-mail:
(425) 353-3010
(425) 353-4030
[email protected]
All information contained in this datasheet is believed to be accurate, however, no responsibility is assumed for possible errors
or omissions. The products or specifications contained herein are subject to change without notice.
1X004DSG
14
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