FERROXCUBE DATA SHEET E22/6/16 Planar E cores and accessories Supersedes data of September 2004 2008 Sep 01 Ferroxcube Planar E cores and accessories E22/6/16 CORES Effective core parameters of a set of E cores SYMBOL PARAMETER VALUE handbook, halfpage UNIT Σ(I/A) core factor (C1) 0.414 mm −1 Ve effective volume 2550 mm 3 Ie effective length 32.5 mm Ae effective area 78.3 mm 2 Amin minimum area 78.3 mm 2 m mass of core half ≈ 6.5 g 21.8 ± 0.4 16.8 ± 0.4 5 ± 0.1 3.2 ± 0.1 5.7 ± 0.1 15.8 ± 0.3 MBE646 R 0.8 (12x) Dimensions in mm. Fig.1 E22/6/16. Effective core parameters of an E/PLT combination SYMBOL PARAMETER VALUE UNIT Σ(I/A) core factor (C1) 0.332 mm −1 Ve effective volume 2040 mm 3 Ie effective length 26.1 mm Ae effective area 78.5 mm 2 Amin minimum area 78.5 mm 2 m mass of plate ≈4 g handbook, halfpage 21.8 ± 0.4 2.5 ± 0.05 Ordering information for plates GRADE TYPE NUMBER 3C90 PLT22/16/2.5-3C90 3C92 PLT22/16/2.5-3C92 3C93 PLT22/16/2.5-3C93 3C94 PLT22/16/2.5-3C94 3C95 PLT22/16/2.5-3C95 3C96 PLT22/16/2.5-3C96 3F3 PLT22/16/2.5-3F3 3F35 PLT22/16/2.5-3F35 3F4 PLT22/16/2.5-3F4 3F45 PLT22/16/2.5-3F45 3E6 PLT22/16/2.5-3E6 2008 Sep 01 15.8 ± 0.3 MBE654 R 0.8 Dimensions in mm. Fig.2 PLT22/16/2.5. 2 Ferroxcube Planar E cores and accessories E22/6/16 Core halves for use in combination with an non-gapped E core AL measured in combination with a non-gapped core half, clamping force for AL measurements, 20 ±10 N, using a PCB coil containing 5 layers of 20 tracks each, total height 2.5 mm. GRADE 3C90 AL (nH) µe 160 ±3% ≈ 53 AIR GAP (µm) ≈ 900 TYPE NUMBER E22/6/16-3C90-A160-E 250 ±3% ≈ 82 ≈ 490 E22/6/16-3C90-A250-E 315 ±3% ≈ 104 ≈ 360 E22/6/16-3C90-A315-E 400 ±5% ≈ 132 ≈ 280 E22/6/16-3C90-A400-E 630 ±8% ≈ 208 ≈ 160 E22/6/16-3C90-A630-E ≈ 1700 ≈0 E22/6/16-3C90 5150 ±25% 3C92 3700 ±25% ≈ 1220 ≈0 E22/6/16-3C92 3C93 4300 ±25% ≈ 1420 ≈0 E22/6/16-3C93 3C94 160 ±3% ≈ 53 ≈ 900 E22/6/16-3C94-A160-E 250 ±3% ≈ 82 ≈ 490 E22/6/16-3C94-A250-E 315 ±3% ≈ 104 ≈ 360 E22/6/16-3C94-A315-E 400 ±5% ≈ 132 ≈ 280 E22/6/16-3C94-A400-E 630 ±8% ≈ 208 ≈ 160 E22/6/16-3C94-A630-E 5150 ±25% ≈ 1700 ≈0 E22/6/16-3C94 3C95 6220 ±25% ≈ 2050 ≈0 E22/6/16-3C95 3C96 4600 ±25% ≈ 1520 ≈0 ≈ 53 ≈ 900 3F3 160 ±3% E22/6/16-3C96 E22/6/16-3F3-A160-E 250 ±3% ≈ 82 ≈ 490 E22/6/16-3F3-A250-E 315 ±3% ≈ 104 ≈ 360 E22/6/16-3F3-A315-E 400 ±5% ≈ 132 ≈ 280 E22/6/16-3F3-A400-E 630 ±8% ≈ 208 ≈ 160 E22/6/16-3F3-A630-E 4300 ±25% ≈ 1420 ≈0 3F35 3500 ±25% ≈ 1160 ≈0 3F4 160 ±3% ≈ 53 ≈ 900 E22/6/16-3F35 E22/6/16-3F4-A160-E 250 ±3% ≈ 82 ≈ 490 E22/6/16-3F4-A250-E 315 ±3% ≈ 104 ≈ 360 E22/6/16-3F4-A315-E 400 ±5% ≈ 132 ≈ 280 E22/6/16-3F4-A400-E 630 ±8% ≈ 208 ≈ 160 E22/6/16-3F4-A630-E 2400 ±25% ≈ 790 ≈0 E22/6/16-3F4 ≈ 790 ≈0 E22/6/16-3F45 ≈ 7250 ≈0 E22/6/16-3E6 3F45 2400 ±25% 3E6 22000 +40/−30% 2008 Sep 01 E22/6/16-3F3 3 Ferroxcube Planar E cores and accessories E22/6/16 Core halves for use in combination with a plate (PLT) AL measured in combination with a plate (PLT), clamping force for AL measurements, 20 ±10 N, using a PCB coil containing 5 layers of 20 tracks each, total height 2.5 mm. GRADE 3C90 AL (nH) µe 160 ±3% ≈ 42 AIR GAP (µm) ≈ 950 TYPE NUMBER E22/6/16-A160-P 250 ±3% ≈ 66 ≈ 550 E22/6/16-3C90-A250-P 315 ±3% ≈ 83 ≈ 400 E22/6/16-3C90-A315-P 400 ±5% ≈ 106 ≈ 280 E22/6/16-3C90-A400-P 630 ±8% ≈ 166 ≈ 160 E22/6/16-3C90-A630-P ≈ 1620 ≈0 E22/6/16-3C90 6150 ±25% 3C92 4410 ±25% ≈ 1170 ≈0 E22/6/16-3C92 3C93 5000 ±25% ≈ 1320 ≈0 E22/6/16-3C93 3C94 160 ±3% ≈ 42 ≈ 950 E22/6/16-3C94-A160-P 250 ±3% ≈ 66 ≈ 550 E22/6/16-3C94-A250-P 315 ±3% ≈ 83 ≈ 400 E22/6/16-3C94-A315-P 400 ±5% ≈ 106 ≈ 280 E22/6/16-3C94-A400-P 630 ±8% ≈ 166 ≈ 160 E22/6/16-3C94-A630-P 6150 ±25% ≈ 1620 ≈0 E22/6/16-3C94 3C95 7360 ±25% ≈ 1950 ≈0 E22/6/16-3C95 3C96 5450 ±25% ≈ 1440 ≈0 ≈ 42 ≈ 950 3F3 160 ±3% E22/6/16-3C96 E22/6/16-3F3-A160-P 250 ±3% ≈ 66 ≈ 550 E22/6/16-3F3-A250-P 315 ±3% ≈ 83 ≈ 400 E22/6/16-3F3-A315-P 400 ±5% ≈ 106 ≈ 280 E22/6/16-3F3-A400-P 630 ±8% ≈ 166 ≈ 160 E22/6/16-3F3-A630-P 5000 ±25% ≈ 1320 ≈0 3F35 4100 ±25% ≈ 1080 ≈0 3F4 160 ±3% ≈ 42 ≈ 950 E22/6/16-3F35 E22/6/16-3F4-A160-P 250 ±3% ≈ 66 ≈ 550 E22/6/16-3F4-A250-P 315 ±3% ≈ 83 ≈ 400 E22/6/16-3F4-A315-P 400 ±5% ≈ 106 ≈ 280 E22/6/16-3F4-A400-P 630 ±8% ≈ 166 ≈ 160 E22/6/16-3F4-A630-P 2900 ±25% ≈ 770 ≈0 E22/6/16-3F4 ≈ 770 ≈0 E22/6/16-3F45 ≈ 6900 ≈0 E22/6/16-3E6 3F45 2900 ±25% 3E6 26000 +40/−30% 2008 Sep 01 E22/6/16-3F3 4 Ferroxcube Planar E cores and accessories E22/6/16 Properties of core sets under power conditions B (mT) at GRADE H = 250 A/m; f = 10 kHz; T = 100 °C CORE LOSS (W) at f = 100 kHz; ˆ = 100 mT; B T = 100 °C f = 100 kHz; ˆ = 200 mT; B T = 25 °C f = 100 kHz; ˆ = 200 mT; B T = 100 °C f = 400 kHz; ˆ = 50 mT; B T = 100 °C f = 500 kHz; ˆ = 50 mT; B T = 100 °C E+E22-3C90 ≥320 ≤ 0.28 − − − − E+PLT22-3C90 ≥320 ≤ 0.23 − − − − E+E22-3C92 ≥370 ≤ 0.22 − ≤ 1.5 − − E+PLT22-3C92 ≥370 ≤ 0.18 − ≤ 1.25 − − E+E22-3C93 ≥320 ≤ 0.22(1) − ≤ 1.5(1) − − E+PLT22-3C93 ≥320 ≤ − ≤ 1.25(1) − − E+E22-3C94 ≥320 ≤ 0.22 − ≤ 1.5 − − E+PLT22-3C94 ≥320 ≤ 0.18 − ≤ 1.25 − − E+E22-3C95 ≥320 − ≤ 1.5 ≤ 1.43 − − E+PLT22-3C95 ≥320 − ≤ 1.2 ≤ 1.14 − − 0.18(1) E+E22-3C96 ≥320 ≤ 0.17 − ≤ 1.1 ≤ 0.45 ≤ 1.0 E+PLT22-3C96 ≥320 ≤ 0.14 − ≤ 1.0 ≤ 0.38 ≤ 0.75 E+E22-3F3 ≥300 ≤ 0.28 − − ≤ 0.5 − E+PLT22-3F3 ≥300 ≤ 0.23 − − ≤ 0.40 − E+E22-3F35 ≥300 − − − ≤ 0.25 ≤ 0.4 E+PLT22-3F35 ≥300 − − − ≤ 0.2 ≤ 0.3 1. Measured at 140 °C. Properties of core sets under power conditions (continued) B (mT) at H = 250 A/m; f = 10 kHz; T = 100 °C f = 500 kHz; ˆ = 100 mT; B T = 100 °C f = 1 MHz; ˆ = 30 mT; B T = 100 °C f = 1 MHz; ˆ = 50 mT; B T = 100 °C f = 3 MHz; ˆ = 10 mT; B T = 100 °C E+E22-3F35 ≥300 ≤ 3.0 − − − E+PLT22-3F35 ≥300 ≤ 2.2 − − − E+E22-3F4 ≥250 − ≤ 0.8 − ≤ 1.2 E+PLT22-3F4 ≥250 − ≤ 0.6 − ≤ 1.0 E+E22-3F45 ≥250 − ≤ 0.6 ≤ 2.2 ≤ 1.0 E+PLT22-3F45 ≥250 − ≤ 0.45 ≤ 1.7 ≤ 0.8 GRADE 2008 Sep 01 5 Ferroxcube Planar E cores and accessories E22/6/16 MOUNTING INFORMATION R0.8 max. 5.25 min. handbook, 4 columns 16.3 min. 16.2 max. CBW553 22.4 min. Fig.3 Recommended PCB cut-out for glued cores. 2008 Sep 01 6 Ferroxcube Planar E cores and accessories E22/6/16 DATA SHEET STATUS DEFINITIONS DATA SHEET STATUS PRODUCT STATUS DEFINITIONS Preliminary specification Development This data sheet contains preliminary data. Ferroxcube reserves the right to make changes at any time without notice in order to improve design and supply the best possible product. Product specification Production This data sheet contains final specifications. Ferroxcube reserves the right to make changes at any time without notice in order to improve design and supply the best possible product. DISCLAIMER Life support applications These products are not designed for use in life support appliances, devices, or systems where malfunction of these products can reasonably be expected to result in personal injury. Ferroxcube customers using or selling these products for use in such applications do so at their own risk and agree to fully indemnify Ferroxcube for any damages resulting from such application. PRODUCT STATUS DEFINITIONS STATUS INDICATION DEFINITION Prototype These are products that have been made as development samples for the purposes of technical evaluation only. The data for these types is provisional and is subject to change. Design-in These products are recommended for new designs. Preferred These products are recommended for use in current designs and are available via our sales channels. Support These products are not recommended for new designs and may not be available through all of our sales channels. Customers are advised to check for availability. 2008 Sep 01 7