NEC EP2-B4G4S Automotive relays (twin, single) relay Datasheet

AUTOMOTIVE RELAYS
Twin Relays EN2/EP2 Series
Single Relays EP1/MR301 Series
JC–13003D (5th edition)
August 1995 M
Printed in Japan
©
1992
DESCRIPTION
The EN2, EP2, EPI and MR301 series power relays can meet the requirements of high quality and reliability in automotive
eIectronics applications.
The EN2 and EP2 series are the twin relays which have two units in one package and smaller than conventional two relays.
These relays are divided into two types for different usage. One is H bridge type and the other is separate type.
The EN2 series is suitable for heavy load applications (35 A max.). The EP2 series is designed for medium load applications
(25 A max.). The EP1 and MR301 series are the 1C contact form relays.
Many of these relays have been used in automotive electronics applications throughout the world.
EN2 Series
FEATURES
●
Twin relay for motor and solenoid reversible control
●
30% Iess relay space than conventional two relays
●
Contact switching current of 35 A max.
●
High performance and productivity by unique
symmetrical structure
●
Flux tight housing
●
Delivered in stick-tube for automatic insertion machine
●
Washable type available
PART NUMBERS AND COIL RATINGS
Part Numbers
H Bridge Type Separate Type
Nominal
Voltage
(Vdc)
Coil
Resistance
(Ω ± 10%)
Nominal
Current
(mA)
at 25˚C (77˚F)
Must
Must
Nominal
Operate Voltage Release Voltage Operate Power
(Vdc max.)
(Vdc min.)
(W)
EN2-1N1S
EN2-1N1ST
12
125
96.0
6.5
0.6
1.15
EN2-1N2S
EN2-1N2ST
12
125
96.0
7.0
0.6
1.15
EN2-2N3S
EN2-2N3ST
12
180
67.0
7.5
0.6
0.8
EN2-2N4S
EN2-2N4ST
12
180
67.0
8.0
0.6
0.8
EN2-3N4S
EN2-3N4ST
12
250
53.0
8.0
0.9
0.64
EN2-3N5S
EN2-3N5ST
12
250
53.0
8.5
0.9
0.64
■ PART NUMBER SYSTEM
EN2-B1N1ST
Type
2
Nil : Standard type
B : High current type
Carrying Current Capacity
1 : 125 Ω ± 10%
2 : 180 Ω ± 10%
3 : 225 Ω ± 10%
Coil Resistance
(at 25°C)
N : Silver oxide complex alloy type I
H : Silver oxide complex alloy type II
Contact Material
Wiring
Nil : H bridge type
T : Sparate type
Enclosure
Nil : Unsealed
S : Ssaled
Operate Voltage
(at 25°C)
1:
2:
3:
4:
5:
6.5 V max.
7.0 V max.
7.5 V max.
8.0 V max.
8.5 V max.
mm (inch)
[H Bridge Type]
[Separate (T) Type]
16.0 ± 0.5
(0.63)
(0.23) 5.75
(0.42) 10.75
(0.56)
14.1
35
(0.14)
2-1.3 × 1.3 (0.02 × 0.05)
4- φ 0.6 (φ 0.02)
3.1
(0.12)
2.7
(0.11)
(bottom view) mm (inch)
[H Bridge Type]
[Separate (T) Type]
4-φ1.1 +0.1
–0 (φ 0.043)
2-φ1.5 +0.1
–0 (φ 0.059)
2
4-0.5 × 1.1 (0.02 × 0.04)
(0.23) 5.75
(0.42) 10.75
(0.56)
14.1
4- φ 0.6 (φ 0.02)
16.0 ± 0.5
(0.63)
0.6(0.02)
6.4 (0.25)
(0.56)
14.1
10.75 (0.42)
5.75 (0.23)
2-1.3 × 1.3 (0.02 × 0.05)
■ PCB PAD LAYOUT and SCHEMATICS
4-φ1.1 +0.1
–0 (φ 0.043)
16.0 ± 0.5
(0.63)
16.0 ± 0.5
(0.63)
6.4 (0.25)
3.1
(0.12)
2.7
(0.11)
2.7
(0.11)
5.45
(0.21)
2-0.5 × 1.1
(0.02 × 0.04)
5.45 (0.21)
(0.56)
14.1
10.75 (0.42)
5.75 (0.23)
5.45 (0.21)
33.0 ± 0.5
(1.3)
35
(0.14)
0.6(0.02)
33.0 ± 0.5
(1.3)
2.7
(0.11)
3.1
5.45 (0.12)
(0.21)
6.4 (0.25)
■ DIMENSIONS
4-φ1.5 +0.1
–0 (φ 0.059)
3
1
2
4
1
8
5 6
2-φ1.9 +0.1
–0
(φ 0.075)
(Side A)
10
5 6
7
(Side B)
2-φ1.9 +0.1
–0
(φ 0.075)
(Unit A)
SPECIFICATIONS
Contact Form
Contact Material
Contact Resistance
Contact Switching Voltage
Contact Switching Current
Contact Carrying Current
Standard
High
Operate Time
Release Time
Nominal Operate Power
Insulation Resistance
Breakdown Voltage
Shock Resistance
Vibration Resistance
Ambient Temperature
Coil Temperature Rise
Weight
8
7
(Unit B)
at 25˚C (77˚F)
Items
Life Expectancy
3 9
4
Mechanical
Electrical
Specification
1 form C × 2 [H Bridge Type & Separate Type]
Silver oxide complex alloy (Special types available)
50 mΩ max. (measured at 7 A) initial
30 Vdc max.
5 Vdc min.
35 A max. (at 16 Vdc)
1 A min.
25 A max. (2 minutes max.) (at 12 Vdc, 85˚C)
35 A max. (2 minutes max.) (at 12 Vdc, 85˚C}
Approx. 5 ms max. (at 12 Vdc, excluding bounce) initial
Approx. 2 ms max. (at 12 Vdc, excluding bounce) initial, without diode
0.64 W/0.8 W/1.15 W (at 12 Vdc)
100 MΩ min. (at 500 Vdc) initial
500 Vdc min. (for 1 minute) initial
98 m/s2 [Approx. 10 G] min. (misoperating)
10 to 300 Hz, 43 m/s2 [Approx. 4.4 G] min. (misoperating)
–40˚C to +85˚C (–40˚F to +185 ˚F)
50˚C/W (contact carrying current 0 A)
1 x 106 operations
1 x 105 operations (at 14 Vdc, Motor Load 25 A/7 A)
Approx. 18 gr.
3
EP2 Series
FEATURES
●
Twin relay for motor and solenoid reversible control
●
50% Iess relay space than conventional two relays
●
Contact switching current of 25 A max.
●
High performance and productivity by unique
symmetrical structure
●
Flux tight housing
●
Delivered in stick-tube for automatic insertion machine
●
Washable type available
PART NUMBERS AND COIL RATINGS
Part Numbers
H Bridge Type Separate Type
Nominal
Voltage
(Vdc)
Coil
Resistance
(Ω ± 10%)
Nominal
Current
(mA)
at 25˚C (77˚F)
Must
Must
Nominal
Operate Voltage Release Voltage Operate Power
(Vdc max.)
(Vdc min.)
(W)
EP2-3N1S
EP2-3N1ST
12
225
53.3
6.5
0.9
0.64
EP2-3N2S
EP2-3N2ST
12
225
53.3
7.0
0.9
0.64
EP2-3N3S
EP2-3N3ST
12
225
53.3
7.5
0.9
0.64
EP2-4N3S
EP2-4N3ST
12
300
40.0
7.5
0.9
0.48
EP2-4N4S
EP2-4N4ST
12
300
40.0
8.0
0.9
0.48
EP2-4N5S
EP2-4N5ST
12
300
40.0
8.5
0.9
0.48
■ PART NUMBER SYSTEM
EP2-B3L1ST
Type
4
Nil : Standard type
B : High current type
Carrying Current Capacity
3 : 225 Ω ± 10%
4 : 300 Ω ± 10%
Coil Resistance
(at 25°C)
L : Silver oxide complex alloy type I
N : Silver oxide complex alloy type II
G : Silver oxide complex alloy
(High current type)
Contact Material
Wiring
Nil : H bridge type
T : Sparate type
Enclosure
Nil : Unsealed
S : Ssaled
Operate Voltage
(at 25°C)
1:
2:
3:
4:
5:
6.5 V max.
7.0 V max.
7.5 V max.
8.0 V max.
8.5 V max.
mm (inch)
[Separate (T) Type]
16.2 ± 0.5
(0.64)
2-1.3 × 1.3
(0.05 × 0.05)
4- φ 0.6
(φ 0.02)
8.0
10.1
4-0.5 × 1.1 (0.02 × 0.04)
(0.14) 3.5
(0.31)
(0.4)
5.45 (0.21)
3.1
(0.12)
6.4
(0.25)
5.45
(0.21)
5.45 (0.21)
6.4 (0.25)
(0.14)
16.0 ± 0.5
(0.63)
0.5(0.02)
3.5
■ PCB PAD LAYOUT and SCHEMATICS
2-1.3 × 1.3
(0.05 × 0.05)
4- φ 0.6
(φ 0.02)
8.0
10.1
(bottom view) mm (inch)
[H Bridge Type]
4-φ1.1 +0.1
–0
(φ 0.043)
(0.4)
(0.31)
35
(0.14)
16.0 ± 0.5
(0.63)
2.2
(0.09)
5.45
(0.21)
(0.14)
2.2(0.09)
3.5
(0.14) 3.5
(0.31)
(0.4)
10.1
8.0
2-0.5 × 1.1 (0.02 × 0.04)
2.2
(0.09)
3.1(0.12)
(0.4)
(0.31)
3.1(0.12)
10.1
8.0
16.2 ± 0.5
(0.64)
23.8 ± 0.5
(0.94)
35
(0.14)
0.5(0.02)
23.8 ± 0.5
(0.94)
[Separate (T) Type]
4-φ1.1 +0.1
–0
(φ 0.043)
2-φ1.5 +0.1
–0
(φ 0.059)
2
1
4-φ1.5 +0.1
–0
(φ 0.059)
2
3
4
3 9
1
4
10
6 6
8
2-φ1.9 +0.1
–0
(φ 0.075)
56
(Side A)
7
(Side B)
2-φ1.9 +0.1
–0
(φ 0.075)
(Unit A)
SPECIFICATIONS
Contact Form
Contact Material
Contact Resistance
Contact Switching Voltage
Contact Switching Current
Contact Carrying Current
Standard
High
Operate Time
Release Time
Nominal Operate Power
Insulation Resistance
Breakdown Voltage
Shock Resistance
Vibration Resistance
Ambient Temperature
Coil Temperature Rise
Weight
8
7
(Unit B)
at 25˚C (77˚F)
Items
Life Expectancy
6.4 (0.25)
[H Bridge Type]
2.2
(0.09)
■ DIMENSIONS
Mechanical
Electrical
Specification
1 form C × 2 [H Bridge Type & Separate Type]
Silver oxide complex alloy (Special types available)
50 mΩ max. (measured at 7 A) initial
30 Vdc max.
5 Vdc min.
25 A max. (at 16 Vdc)
1 A min.
20 A max. (2 minutes max.) (at 12 Vdc, 85˚C)
25 A max. (2 minutes max.) (at 12 Vdc, 85˚C)
Approx. 5 ms max. (at 12 Vdc, excluding bounce) initial
Approx. 2 ms max. (at 12 Vdc, excluding bounce) initial, without diode
0.48 W/0.64 W (at 12 Vdc)
100 MΩ min. (at 500 Vdc) initial
500 Vdc min. (for 1 minute) initial
98 m/s2 [Approx. 10 G] min. (misoperating)
10 to 300 Hz, 43 m/s2 [Approx. 4.4 G] min. (misoperating)
–40˚C to +85˚C (–40˚ F to +185˚F)
50˚C/ W (contact carrying current 0 A)
1 x 106 operations
1 x 105 operations (at 14 Vdc, Motor Load 20 A/3 A)
Approx. 15 gr.
5
EP1 Series
FEATURES
●
33% Iess relay space than conventional relays (MR301 Series)
●
High performance & productivity by unique structure
●
Flux tight housing
●
Delivered in stick-tube for automatic insertion machine
●
Washable type available
PART NUMBERS AND COIL RATINGS
Part Numbers
at 25˚C (77˚F)
Standard
Type
High Current
Type
Nominal
Voltage
(Vdc)
Coil
Resistance
(Ω ± 10%)
Nominal
Current
(mA)
Must
Must
Nominal
Operate Voltage Release Voltage Operate Power
(Vdc max.)
(Vdc min.)
(W)
EP1-3L1
EP1-B3G1
12
225
53.3
6.5
0.9
0.64
EP1-3L2
EP1-B3G2
12
225
53.3
7.0
0.9
0.64
EP1-3L3
EP1-B3G3
12
225
53.3
7.5
0.9
0.64
EP1-4L3
EP1-B4G3
12
300
40.0
7.5
0.9
0.48
EP1-4L4
EP1-B4G4
12
300
40.0
8.0
0.9
0.48
EP1-4L5
EP1-B4G5
12
300
40.0
8.5
0.9
0.48
■ PART NUMBER SYSTEM
EP1-B3L1S
Type
Enclosure
Null : Unsealed
S : Sealed
Nulll : Standard
B
: High current
Load Current Capability
Operate Voltage
(at 25°C)
1:
2:
3:
4:
5:
3 : 225 Ω ± 10%
4 : 300 Ω ± 10%
Coil Resistance
(at 25°C)
Contact Material
L : Silver oxide complex alloy
(for Standard)
6.5 V max.
7.0 V max.
7.5 V max.
8.0 V max.
8.5 V max.
G : Silver oxide complex alloy
(for High current)
6
■ DIMENSIONS
mm (inch)
(0.63)
2.65 (0.1)
4.5 3.5
3.1
6.4
1.3 × 1.3
(0.05 × 0.05)
(0.25) (0.12)
(0.18) (0.14)
2.2 (0.21)
(0.09)
5.45
(0.14)
0.5 (0.02)
10.1 (0.4)
2- φ 0.6
( φ 0.02)
16.0 ± 0.5
16.2 ± 0.5
(0.64)
3.5
14.6 ± 0.5
(0.59)
2-0.5 × 1.1
(0.02 × 0.04)
■ PCB PAD LAYOUT and SCHEMATICS
2-φ1.1 +0.1
–0
(φ 0.043)
2-φ1.5 +0.1
–0
(φ 0.059)
2
1
(bottom view) mm (inch)
3
4
φ 1.9 +0.1
–0
(φ 0.075)
5
SPECIFICATIONS
at 25˚C (77˚F)
Items
Contact Form
Contact Material
Contact Resistance
Contact Switching Voltage
Contact Switching Current
Standard
High
Operate Time (Excluding bounce)
Release Time (Excluding bounce)
Nominal Operate Power
Insulation Resistance
Breakdown Voltage
Shock Resistance
Vibration Resistance
Coil Temperature Rise
Ambient Temperature
Mechanical
Life Expectancy
Electrical
Weight
Contact Carrying Current
Specification
1 form C
Silver oxide complex alloy
50 MΩ max. (measured at 7 A) initial
30 Vdc max. 5 Vdc min.
25 A max. (at 16 Vdc) 1 A min.
25 A max. (2 minutes max.) (at 12 Vdc, 85˚C)
30 A max. (2 minutes max.) (at 12 Vdc, 85˚C)
Approx. 5 ms max. (at 12 Vdc) initial
Approx. 2 ms max. (at 12 Vdc) initial, without diode
0.48 W/0.64 W (at 12 Vdc)
100 MΩ min. (at 500 Vdc) initial
500 Vdc min. (for 1 minute) initial
98 m/s2 [Approx. 10 G] min. (misoperating)
10 to 300 Hz, 43 m/s2 [Approx. 4.4 G] min. (misoperating)
50˚C/ W (Contact Carrying Current: 0 A)
–40 to +85˚C (–40 to +185˚F)
106 operations
105 operations (at 14 Vdc, Motor Load 20 A/3 A)
Approx. 8 g
7
MR301 Series
FEATURES
●
Medium load applications such as interval wipers and stereo
●
Delivered in stick-tube for automatic insertion machine
●
Flux tight housing
●
Washable type available
●
High standoff type (0.8 mm) available (“L” suffix)
PART NUMBERS AND COIL RATINGS
10 A Type
15 A Type
Nominal
Voltage
(Vdc)
MR301-6HSL
MR301-6ESL
6
Part Numbers
5 A Type
MR301-6SL
at 25˚C (77˚F)
Must
Must
Nominal
Operate Voltage Release Voltage Operate Power
(Vdc max.)
(Vdc min.)
(W)
Coil
Resistance
(Ω ± 10%)
Nominal
Current
(mA)
100
60
4.2
0.6
0.36
MR301-9SL
MR301-9HSL
MR301-9ESL
9
225
40
6.3
0.9
0.36
MR301-N39L
MR301-N40L
MR301-N40EL
12
320
38
8.0
1.2
0.45
MR301-12SL
MR301-12HSL
MR301-12ESL
12
400
30
8.4
1.2
0.36
DIMENSIONS mm (inch)
2.3
(0.09)
PCB PAD LAYOUT mm (inch)
(BOTTOM VIEW)
3
12
(0.47)
5
0.3
(0.01)
'L:0.8"
'L:17.0Max."
3.5
(0.14)
'L:3.0"
16.7(0.66)Max.
12.2
2
(0.48) (0.08)
SCHEMATIC
(BOTTOM VIEW)
16.5 (0.65) Max.
22.5 (0.89) Max.
1
4
2
φ 1.8
(φ 0.07)
2.3
(0.09)
12
(0.47)
12.2
(0.08)
2
(0.08)
φ 1.6
(φ 0.06)
■ NUMBERING SYSTEM
1.
MR301-6HUSL
Type
6 : 6 V, DC
9 : 9 V, DC
12 : 12 V, DC
Nil : 16.7 mm max. height
(including 0.3 mm stand off)
Color – Black
L : 17.0 mm max. height
(including 0.8 mm stand off)
Color – Gray
Enclosure
Nil : Unsealed
S : Sealed
Recognition
Nil : Standard type
U : UL, CSA recognized type
Nominal Coil voltage
(at 25°C)
Contacts
Hil : 5 A type
H : 10 A type
E : 15 A type
(E type is not recognized by UL and CSA)
2.
Type
Custom code
8
Cover
MR301-N ∗ E L
Cover
The same to item No.1
Contacts
Nil : 5 A or 10 A type
E : 15 A type
SPECIFICATIONS
at 25˚C (77˚F)
Items
5 A Type
10/15 A Type
Contact Form
1 form C
Contact Material
Silver nickel alloy
Silver oxide complex alloy
Contact Resistance
100 mΩ max. (measured at 0.5 A) initial
100 mΩ max. (measured at 2 A) initial
Contact Switching Voltage
30 Vdc max. 5 Vdc min.
Contact Switching Current
5 A max. (at 16 Vdc) 0.1 A min.
Contact Carrying Current
20 A max. (at 12 Vdc)
Operate Time
Approx. 5 ms max. (at I 2 Vdc, excluding bounce) initial
Release Time
Approx. 2 ms max. (at I 2 Vdc, excluding bounce) initial, without diode
Nominal Operate Power
0.36 W/0.45 W (Nominal Voltage)
Insulation Resistance
100 MΩ min. (at 500 Vdc) initial
Breakdown Voltage
500 Vdc min. (for 1 minute) initial
Shock Resistance
98 m/s2 [Approx. 10 G] min. (misoperating)
Vibration Resistance
10 to 300 Hz, 43 m/s2 [Approx. 4.4 G] min. (misoperating)
Ambient Temperature
–40˚C to +85˚C (–40˚F to +185˚F)
Coil Temperature Rise
50˚C/ W (contact carrying current 0 A)
Life Expectancy
Weight
15/20 A max. (at 16 vdc)
Mechanical
1 x 106 operations
Electrical
1 x 105 operations (at 14 Vdc, Motor Load 20 A/3 A) (E-Contact)
1 A min.
Approx. 13 gr
9
■ NOTICE
(1) Capacitive load
If the load is capacitive, an inrush current to charge the load with poses a problem. In this case, a current-limiting
resistor or surge suppressor coil is connected in series to the contacts to suppress the peak current.
(2) Clinching terminals
To secure the relay temporarily to a printed circuit board for soldering, particular terminals are allowed to be clinched
within a particular angle. other terminals, never clinched.
The terminal numbers and the angle for clinching of each series are as follows.
1) No.4 and no.5 terminals to 45° maximum for H bridge type of EN2 and EP2
2) No.5 and no.9 terminals to 45° maximum for separate type of EN2 and EP2
3) No.4 and no.5 terminals to 45° maximum for EP1
4) No.1, 4 and no.5 terminals to 45° maximum for MR301
(3) Drive circuit
Since the coil of a relay has an inductive impedance, a counter electromotive force is generated when the circuit
is opened. This voltage may damage the relay driver IC. Therefore, a diode is connected in parallel with the coil,
as shown in figure 1.
Figure 1
(4) Typical application for EN2/EP2 relays (H bridge type)
MOTOR
STOP
FORWARD
REVERSE
M
Tr1
Tr2
100 ms min.
10
Tr1
off
on
off
Tr2
off
off
on
na lift
er
Anten
id pro
tectio
n con
trol
Car b
ody h
eight
contro
l
Car sk
ter
Wind
ow lif
al wip
er
Autodoor
m
irror
Autom
otive
teleph
one
Interv
Centr
al
Auto- door interlo
seat p
ositio ck
ning
Passiv
e sea
t belt
contro
l
Slidin
g roo
f cont
rol
Trans
missio
n con
trol
Car
Air co stereo
nditio
ner
Autospeed
contro
l drive
APPLICATIONS
11
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NEC Corporation.
NEC Corporation does not assume any liability for infringement of patents, copyrights or other intellectual
property rights of third parties by or arising from use of a device described herein or any other liability arising
from use of such device. No license, either express, implied or otherwise, is granted under any patents, copyrights
or other intellectual property rights of NEC Corporation or of others.
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