POWER RELAY 1 POLE—15 to 25 A (FOR AUTOMOTIVE APPLICATIONS) FBR161,166 Series RoHS compliant n FEATURES Suitable for automotive applications such as motor load controls, door locks, power windows, wipers, etc. l Variety of contact materials covering wide current switching in range of 15 A to 25 A (at 14 VDC) l FBR166 series with high conductive spring and improved break performance is also available l To l RoHS compliant since date code: 0626 Please see page 9 for more information l FBR161 Series be n ORDERING INFORMATION [Example] FBR161 S E D012 – W ** ** (a) (b) (c) (d) (e) (f ) (g) (a) (b) Series Name Enclosure (c) Coil Type (d) Di sc FBR161: 1 form C FBR161 Series S N : Flux free type : Plastic sealed type E C : Nominal power 0.36 to 0.38 W : Nominal power 0.45 to 0.5 W Nominal Voltage D012 : 12 VDC (example) (e) Contact Material C W WB : Silver copper (15 A maximum) : Silver-tin oxide indium (20 A maximum) : Silver-tin oxide indium (25 A maximum) (f ) Custom Designation Custom specification to be assigned (g) Package Style Nil : Standard tray -S : Tube carrier l FBR166 Series [Example] FBR166 S CD009 – (a) (b) (c) on ti nu ed WB ** – ** (d) (e) (f) (a) (b) Series Name FBR166: 1 form C FBR166 Series Enclosure S N (c) Nominal Voltage CD009 : 9 VDC (example) (d) Contact Material WB (e) (f) Custom Designation Custom specification to be assigned Package Style Nil : Standard tray -S : Tube carrier : Flux free type : Plastic sealed type : Silver-tin oxide indium (25 A maximum) FBR161,166 SERIES n SPECIFICATIONS Item Specifications Contact Arrangement 1 Form C (SPDT) Material C : Silver copper (15 A maximum) W : Silver-tin oxide indium (20 A maximum) WB : Silver-tin oxide indium (25 A maximum) Voltage Drop (resistance) Maximum 100 mV (at 1 A 6 VDC) Maximum Carrying Current Contact C and W type: 17 A/1 hour, 5 A (continuously) Contact WB type : 25 A/1 hour, 10 A (continuously) (25°C,100% rated coil voltage) Maximum Switching Current 15 A 16 VDC (silver copper: C type) 20 A 16 VDC (silver-tin oxide indium : W type) 25 A 16 VDC (silver-tin oxide indium: WB type) To be Coil Operating Temperature –40°C to + 85°C (no frost) (refer to the CHARACTERISTIC DATA) Storage Temperature –40°C to + 100°C (no frost) Time Value Operate (at nominal voltage) Maximum 10 ms Release (at nominal voltage) Maximum 5 ms Life Mechanical 1 × 107 operations minimum Electrical Di sc FBR160 Series: 1 × 105 operations minimum FBR166 Series: 2 × 105 operations minimum (14 VDC, maximum switching current, resistive load) (refer to the CHARACTERISTIC DATA) on ti Other Vibration Resistance 10 to 55 Hz (double amplitude of 1.5 mm) Shock Misoperation Resistance Endurance 100 m/s (11 1,000 Weight Approximately 11 g 2 m/s2 ±1 ms) (11 ±1 ms) n COIL RATINGS Coil MODEL Nominal resistance voltage voltage ±10% FBR161S (N) ED009-W32 Must operate voltage (+20°C) nu Must Operating operate voltage Nominal voltage (reference) power (+80°C) ed Contact material Thermal resistance FBR161 Series 9 VDC* 210Ω 6.0 V 7.4 V 6.0 V to 14.0 V Approx. 380 mW Silver tin indium oxide 84°C/W FBR161S (N) ED009-W12 9 VDC* FBR161S (N) ED009-WB38 9 VDC* 225Ω 225Ω 6.5 V 6.3 V 8.0 V 8.0 V 6.5 V to 14.0 V Approx. 360 mW Silver tin indium oxide 6.5 V to 16.0 V Approx. 360 mW Silver tin indium oxide 83°C/W FBR161S (N) CD012-C36 FBR161S (N) CD012-W36 12 VDC 12 VDC 320Ω 320Ω 7.3 V 7.3 V 9.0 V 9.0 V 7.3 V to 15.5 V Approx. 450 mW Silver copper 7.3 V to 15.0 V Approx. 450 mW Silver tin indium oxide 78°C/W FBR161S (N) CD012-W31 12 VDC 290Ω 7.3 V 9.0 V 7.3 V to 15.5 V Approx. 500 mW Silver tin indium oxide 76°C/W 9 VDC* 12 VDC 120Ω 210Ω 6.3 V 7.3 V 7.8 V 9.0 V 6.3 V to 14.0 V Approx. 670 mW Silver tin indium oxide 7.3 V to 14.0 V Approx. 680 mW Silver tin indium oxide 67°C/W FBR166 FBR166S (N) CD009-WB Series FBR166S (N) CD012-WB * For typical 12 VDC automotive applications. FBR161,166 SERIES n CHARACTERISTIC DATA 1. SERVICE LIFE WITH ACTUAL MOTOR LOAD TEST (example) • Wiper motor (free, 16 VDC inrush 20 A, break 2 A) : more than 3 × 105 operations (FBR160-W, silver tin oxide alloy) • Wiper motor (free, 14 VDC inrush 25 A, break 5 A) : more than 5 × 105 operations (FBR160-WB, silver tin oxide alloy) • Door lock motor (stall, 14 VDC inrush -25 A) : more than 1 × 105 operations (FBR160-W, silver tin oxide alloy) • Door lock motor (stall, 14 VDC inrush -25 A) : more than 2 × 105 operations (FBR166) To 2. OPERATING COIL VOLTAGE (example) be Intermittent coil operation is required. Di Pick-up voltage (minimum operating voltage) 140 130 120 110 100 90 80 70 60 sc on Continuously applicable coil voltage range Operating temperature (°C) 20 0 10 20 30 40 50 60 70 80 Nominal voltage multiplying factor (%) 60 40 20 0 0 1 2 3 4 5 6 Time (ms) 7 8 140 130 120 110 100 90 80 70 60 Continuously applicable coil voltage range Pick-up voltage (Minimum operating voltage) nu Distribution of operate and release time 1000 FBR161 n = 100 80 Operate Release Distribution (%) Distribution (%) 40 ti Pick-up voltage (minimum operating voltage) –10 0 10 20 30 40 50 60 70 80 n REFERENCE DATA Distribution of operate and release voltage 80 FBR161 n = 100 Operate 60 Release Intermitted coil operation is required. Ratio of operating voltage to rated coil voltage Continuously applicable coil voltage range Intermittent coil operation is required. –10 0 10 20 30 40 50 60 70 80 Operating temperature (°C) 0 [FBR166S (N) CD012-WB, approximately 680 mW type] –10 0 10 20 30 40 50 60 70 80 100 75 Distribution (%) 160 150 140 130 120 110 100 90 80 70 60 [FBR161SCD012-W36, Approximately 450 mW type] Ratio of operating voltage to rated coil voltage Ratio of operating voltage to rated coil voltage [FBR161S(N)ED009-W32, approximately 380 mW type] Operating temperature (°C) ed Distribution of contact resistance FBR161 n = 100 50 25 0 0 10 20 30 40 50 60 70 80 Contact resistance (m) FBR161,166 SERIES n DIMENSIONS Schematic PC board mounting hole layout PC board mounting hole layout Schematic (BOTTOM VIEW) (BOTTOM VIEW) (BOTTOM VIEW) (BOTTOM VIEW) 0.1 Dimensions 16.5 Max. 4-Ø 1.3 16.2+0.3 4 4 5 5 1 3 To 2 3 (2.3) (2.25) 2.1 12.2 Tube carrier 22.3 max. (2.3) be 25 pieces/tube 1 2 Ø 12.00.1 3.5 16.5 Max. 0.4 22.5 Max. 25.8 max. 3.5 16.2+0.3 21.7+0.5 12.00.1 Dimensions Ø 1.40.1 12.20.1 Ø1.40.1 2.10.1 12.20.1 12.0 6.0 12.0 (2.1) Di 4–Ø 1.30.1 2.10.1 Unit: mm Note : For 1 form A type, terminal No.4 is removed. sc 601 maximum on ti nu ed FBR161,166 SERIES RoHS Compliance and Lead Free Relay Information 1. General Information Relays produced after the specific date code that is indicated on each data sheet are lead-free now. Most of our signal and power relays are lead-free. Please refer to Lead-Free Status Info. (http://www.fujitsu.com/us/downloads/MICRO/fcai/relays/lead-free-letter.pdf) l Lead free solder paste currently used in relays is Sn-3.0Ag-0.5Cu. l All signal and most power relays also comply with RoHS. Please refer to individual data sheets. Relays that are RoHS compliant do not contain the 5 hazardous materials that are restricted by RoHS directive (lead, mercury, chromium IV, PBB, PBDE). l It has been verified that using lead-free relays in leaded assembly process will not cause any problems (compatible). l “LF” is marked on each outer and inner carton. (No marking on individual relays). l To avoid leaded relays (for lead-free sample, etc.) please consult with area sales office. l We will ship leaded relays as long as the leaded relay inventory exists. Note: Cadmium was exempted from RoHS on October 21, 2005. (Amendment to Directive 2002/95/EC) l To be Di 2. Recommended Lead Free Solder Profile l sc Recommended solder paste Sn-3.0Ag-0.5Cu. Reflow Solder condition Flow Solder condition: Pre-heating: Soldering: maximum 120˚C dip within 5 sec. at 260˚C soler bath Solder by Soldering Iron: Soldering Iron Temperature: maximum 360˚C Duration: maximum 3 sec. on ti nu ed We highly recommend that you confirm your actual solder conditions 3. Moisture Sensitivity l Moisture Sensitivity Level standard is not applicable to electromechanical realys. 4. Tin Whisker l Dipped SnAgCu solder is known as low risk tin whisker. No considerable length whisker was found by our in house test. FBR161,166 SERIES Fujitsu Components International Headquarter Offices Japan Fujitsu Component Limited Gotanda-Chuo Building 3-5, Higashigotanda 2-chome, Shinagawa-ku Tokyo 141 8630, Japan Tel: (81-3) 5449-7010 Fax: (81-3) 5449-2626 Email: [email protected] Web: www.fcl.fujitsu.com To Europe Fujitsu Components Europe B.V. Diamantlaan 25 2132 WV Hoofddorp Netherlands Tel: (31-23) 5560910 Fax: (31-23) 5560950 Email: [email protected] Web: emea.fujitsu.com/components/ North and South America Fujitsu Components America, Inc. 250 E. Caribbean Drive Sunnyvale, CA 94089 U.S.A. Tel: (1-408) 745-4900 Fax: (1-408) 745-4970 Email: [email protected] Web: http://www.fujitsu.com/us/services/edevices/components/ be Asia Pacific Fujitsu Components Asia Ltd. 102E Pasir Panjang Road #01-01 Citilink Warehouse Complex Singapore 118529 Tel: (65) 6375-8560 Fax: (65) 6273-3021 Email: [email protected] Web: http://www.fujitsu.com/sg/services/micro/components/ ©2009 Fujitsu Components America, Inc. All rights reserved. All trademarks or registered trademarks are the property of their respective owners. Di Fujitsu Components America or its affiliates do not warrant that the content of datasheet is error free. In a continuing effort to improve our products Fujitsu Components America, Inc. or its affiliates reserve the right to change specifications/datasheets without prior notice. Rev. June 30, 2009. sc on ti nu ed