Fujitsu FBR572ND24-W1 Compact power relay 1 pole x 2-12a (28vdc) (for 24v battery automotive applications) Datasheet

COMPACT POWER RELAY
1 POLE X 2—12A (28VDC) (FOR 24V
BATTERY AUTOMOTIVE APPLICATIONS)
FBR572, 582 SERIES
RoHS compliant
n FEATURES
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Two independent relays mounted in a single package
(43% of the volume of the two FRL-270 relays)
High current contact capacity
(carrying current: 40 A/2 minutes, 30 A/1 hour)
Suitable for controlling 24 V motors in trucks and other
large vehicles
High heat resistance and extended operating voltage
Two types of contact gap
(FBR572: 0.8 mm, FBR582: 1.4 mm)
RoHS compliant since date code: 0627
Please see page 9 for more information
n ORDERING INFORMATION
[Example]
FBR572 N D24 – W
(a)
(b) (c) (d)
(a)
Series Name
**
(e)
FBR572 : FBR572 Series relay (contact gap 0.8 mm)
FBR582 : FBR582 Series relay (contact gap 1.4 mm)
(b)
Structure
N
: Plastic sealed type
(c)
Nominal Voltage
D24
: 24 VDC
W1
Y
: Silver-tin oxide indium
: Silver-tin oxide
(d)
Contact Material
(e)
Custom Designation
To be assigned custom specification
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FBR572, 582 SERIES
n SPECIFICATIONS
Item
Contact
FBR570 Series
FBR580 Series
Arrangement
1 form C × 2 (SPDT ×2)
Material
Silver-tin oxide indium (–W1 type)
Voltage Drop (Resistance)
Maximum 100 mV (at 12 VDC 2 A)
Silver-tin oxide (–Y type)
Ratings
28 VDC 12 A (locked motor load)
28 VDC inrush 15 A, break 2.5 A (motor free load)
1 40 A/2 minutes, 30 A/ 1 hour
Maximum Carrying Current*
(25°C, 100% rated coil voltage)
Maximum Inrush Current
(Reference)
Max. Switching Current (Reference)
12 A 28 VDC
Minimum Switching Load*
(Reference)
1A, 6 VDC
Coil
Time Value
Life
60 A
2
Operating Temperature
–40°C to +85°C (no frost)
Storage Temperature
–40°C to +100°C (no frost)
Operate (at nominal voltage)
Maximum 10 ms
Release (at nominal voltage)
Maximum 5 ms
Mechanical
1 ×107 operations minimum
1 ×106 operations minimum
1 ×105 operations minimum
1 ×105 operations minimum
(locked motor load)
(locked motor load)
5 ×105 operations minimum
(motor free load) Electrical
Other
14 A 32 VDC
Vibration Resistance
10 to 55 Hz (double amplitude of 1.5 mm)
Shock
Resistance
Misoperation
100 m/s2
Endurance
1,000 m/s2
Weight
Approximately 18 g
*1 Refer to 'Operating Coil Voltage Range' (page 5)
*2 Values when switching a resistive load at normal room temperature and humidity, and in a clean environment.
The minimum switching load varies with the switching frequency and operating environment.
n COIL DATA CHART
ORDERING CODE
Rated coil
voltage
Coil resistance
(±10%)
Must operate
voltage
FBR572ND24-W1
384 Ω
67°C/W
FBR572ND24-Y
24 VDC
FBR582ND24-W1
170 Ω
56°C/W
FBR582ND24-Y
Thermal
resistance
14.4 VDC (at 20°C)
18.0 VDC (at 85°C)
FBR572, 582 SERIES
n SUITABLE APPLICATIONS
Application
Normal load current
Life x 10 3
Recommended
model (example)
Power Windows
10 to 12 A (switching at motor locking)
100
FBR582ND24-W1
Automatic Door Lock
5 A/2 door (switching at motor locking)
100
FBR572ND24-W1
n CHARACTERISTIC DATA
1. MAXIMUM BREAK CAPACITY
Contact switching current (A)
100
: Locked motor load
50
40
30
FBR582
FBR572
20
• Test circuit
FBR562
12
10
5
Relay
Locked motor load
Load
1
10
15 20 25 30 40 50
100
Voltage between contacts (VDC)
FBR572, 582 SERIES
2. LIFE TEST (EXAMPLE)
[FBR572 type]
• Test circuit
RL-1
N.O.
N.C.
N.C.
RL-2
80
60
PICK-UP
40
20
0
DROP-OUT
10
1
Initial
• Shift of contact resistance
CONTACT RESISTANCE
20 sec
0A
(RL-2)
0.3 sec
100
(measured at 6 V-1 A)
m 1000
• Current wave form
10 sec
(%) 100
M
N.O.
(RL-1)
12 A
• Shift of pick-up drop-out voltage
Ratio of pick-up and
drop-out values
to rated coil voltages
• Test item
28 VDC-12 A
Motor lock
100,000 operations minimum
(FBR572 -W type)
100
10
Initial
1
10
100
4
0.3 sec
No. of operations (x10 )
[FBR582 type]
RL-1
N.O.
N.O.
M
DROP-OUT
Initial
1
10
0A
(RL-2)
0.3 sec
0.3 sec
100
(measured at 6 V-1 A)
m 1000
20 sec
10 sec
20
• Shift of contact resistance
• Current wave form
(RL-1)
12 A
40
0
N.C.
RL-2
CONTACT RESISTANCE
N.C.
Ratio of pick-up and
drop-out values
to rated coil voltages
• Test item
• Shift of pick-up drop-out voltage
28 VDC-12 A
(%) 100
Motor lock
100,000 operations minimum
80
(FBR582 -W type)
PICK-UP
• Test circuit
60
100
10
Initial
1
10
100
4
No. of operations (x10 )
FBR572, 582 SERIES
3. OPERATING COIL VOLTAGE RANGE
[FBR572 type]
[FBR582 type]
Within 5 minutes
Continuous at carrying at carrying current
current of 20 A
of 20 A
133
130
Within 3 minutes
at carrying current
of 20 A
Applied voltage to the coil (V)
120
110
Ratio of operating
voltage to rated
coil voltage (%)
100
90
80
70
Operating voltage
60
Within 1 minute
at carrying current of 12A
30
Within 3 minutes
at carrying current of 12A
20
Oper
10
ltage
vo
ating
50
10
20
30
40
50
60
70
–30
80 85
Operating temperature (°C)
0
30
60
90
Operating temperature (°C)
4. VIBRATION RESISTANCE CHARACTERISTICS
Z
Dual amplitude
5
1
0.5
0.1
FBR572
X
Y
0.01
10
Automotive
electronics
standard
4.4 G
Range where chattering occurs
N.O.contact
coil not energized
on X-direction
Acceleration
(G)
1
10
50
100
200
600
1000
2000
Frequency (Hz)
FBR572, 582 SERIES
5. SHOCK RESISTANCE CHARACTERISTICS
Y2
Y1
Z2
X1
FBR572
Z1
100
X2
80
Shock
level
(G)
60
40
: N.C. contact (coil de-energized)
: N.O. contact (coil energized)
20
0
X1
Y1
X2
Y2
Z1
Z2
Shock direction
n REFERENCE DATA
[FBR572 type]
20
0
0 10 20 30 40 50 60 70 80
Nominal voltage multiplying factor (%)
60
40
Distribution of contact resistance
FBR572
n = 100
80
60
40
20
20
0
100
Distribution (%)
40
Distribution (%)
Distribution (%)
Distribution of operate and release voltage Distribution of operate and release time
100
80
FBR572
FBR572
n = 100
n = 100
Operate
80
Operate
Release
60
Release
0
1
2
3 4 5 6
Time (ms)
7
0
8
0 10 20 30 40 50 60 70 80
Contact resistance (m)
[FBR582 type]
40
60
40
20
20
0
0
0 10 20 30 40 50 60 70 80
Nominal voltage multiplying factor (%)
100
80
Distribution (%)
60
Distribution of operate and release time
100
FBR582
n = 100
Operate
80
Release
Distribution (%)
Distribution (%)
Distribution of operating and release voltage
100
FBR582
n = 100
80
Operate
Release
Distribution of contact resistance
FBR582
n = 100
60
40
20
0
1
2
3 4 5 6
Time (ms)
7
8
0
0 10 20 30 40 50 60 70 80
Contact resistance (m)
FBR572, 582 SERIES
n DIMENSIONS
[FBR572 type]
 PC board mounting hole layout (BOTTOM VIEW)
Dimensions
3.09
9650
5.08 7.62
F&T
20.0+0.3
2-Ø1.4
572ND24-N
4-Ø1.3
16.2+0.3
26.0+0.5
4-Ø1.5
3.5
(3.09)
(3.7)
3.7

7.62
20.32
7.62
 Schematic
(BOTTOM VIEW)
COM
10
COM
5
0.3
1.2
5.08
0.5
7.62
1.2
II
9
7
7.62
1.0
0.3
N.C.
8
6
4
2
N.O. N.C.
I
3
1
N.O.
7.62
20.32
 Tube carrier
562Maximum
25.2Max
22.9Max
20pieces/tube
Unit: mm
FBR572, 582 SERIES
n DIMENSIONS
[FBR582 type]
 PC board mounting hole layout (BOTTOM VIEW)
3.09
5.08 7.62
F&T 9540A
20.0+0.3
2 п1.4
582D24-Y
4 Ð ¿1.3
17.0+0.3
26.0+0.5
4 Ð ¿1.5
3.5
(3.09)
(3.7)
3.7
 Dimension
7.62
20.32
7.62
 Schematic
(BOTTOM VIEW)
COM
10
COM
5
0.3
1.2
5.08
0.5
7.62
1.2
II
9
7
7.62
1.0
0.3
N.C.
8
6
4
2
N.O. N.C.
I
3
1
N.O.
7.62
20.32
 Tube carrier
562Maximum
25.2Max
22.9Max
20pieces/tube
Unit: mm
FBR572, 582 SERIES
RoHS Compliance and Lead Free Relay Information
1. General Information
Relays produced after the specific date code that is indicated on each data sheet are lead-free
now. Most of our signal and power relays are lead-free. Please refer to Lead-Free Status Info.
(http://www.fujitsu.com/us/downloads/MICRO/fcai/relays/lead-free-letter.pdf)
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Lead free solder paste currently used in relays is Sn-3.0Ag-0.5Cu.
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All signal and most power relays also comply with RoHS. Please refer to individual data
sheets. Relays that are RoHS compliant do not contain the 5 hazardous materials that
are restricted by RoHS directive (lead, mercury, chromium IV, PBB, PBDE).
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It has been verified that using lead-free relays in leaded assembly process will not cause any
problems (compatible).
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“LF” is marked on each outer and inner carton. (No marking on individual relays).
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To avoid leaded relays (for lead-free sample, etc.) please consult with area sales office.
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We will ship leaded relays as long as the leaded relay inventory exists.
Note: Cadmium was exempted from RoHS on October 21, 2005. (Amendment to Directive 2002/95/EC)
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2. Recommended Lead Free Solder Profile
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Recommended solder paste Sn-3.0Ag-0.5Cu.
Reflow Solder condtion
Flow Solder condtion:
Pre-heating:
Soldering:
maximum 120˚C
dip within 5 sec. at
260˚C soler bath
Solder by Soldering Iron:
Soldering Iron
Temperature: maximum 360˚C
Duration:
maximum 3 sec.
We highly recommend that you confirm your actual solder conditions
3. Moisture Sensitivity
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Moisture Sensitivity Level standard is not applicable to electromechanical realys.
4. Tin Whisker
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Dipped SnAgCu solder is known as low risk tin whisker. No considerable length whisker was found by our in
house test.
FBR572, 582 SERIES
Fujitsu Components International Headquarter Offices
Japan
Fujitsu Component Limited
Gotanda-Chuo Building
3-5, Higashigotanda 2-chome, Shinagawa-ku
Tokyo 141 8630, Japan
Tel: (81-3) 5449-7010
Fax: (81-3) 5449-2626
Email: [email protected]
Web: www.fcl.fujitsu.com
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Netherlands
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Email: [email protected]
Web: emea.fujitsu.com/components/
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250 E. Caribbean Drive
Sunnyvale, CA 94089 U.S.A.
Tel: (1-408) 745-4900
Fax: (1-408) 745-4970
Email: [email protected]
Web: http://us.fujitsu.com/components/
Asia Pacific
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#01-01 Citilink Warehouse Complex
Singapore 118529
Tel: (65) 6375-8560
Fax: (65) 6273-3021
Email: [email protected]
Web: http://www.fujitsu.com/sg/services/micro/components/
©2008 Fujitsu Components America, Inc. All rights reserved. All trademarks or registered trademarks are the property of their respective
owners.
Fujitsu Components America or its affiliates do not warrant that the content of datasheet is error free. In a continuing effort to improve our
products Fujitsu Components America, Inc. or its affiliates reserve the right to change specifications/datasheets without prior notice.
Rev. January 3, 2008.
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