FTR-K1 SERIES POWER RELAY ULTRA SMALL HIGH VOLTAGE DC RELAY FTR-J2 Series FEATURES 10A, 450VDC high-voltage switching (2 x 10A, 200VDC switching) Contact voltage drop: typical 0.1V Inrush current 150A (capacitive load) Compact size (LxWXH= 24x23.5x27mm) 2 x 1 form A Coil sensitivity 1W (each coil connect in series) High insulation between contacts and coil - Insulation distance : Clearance/creepage > 6mm - Dielectric strength : 4,000 VAC - Surge strength : 10,000 V (1.2 x 50μsec) Plastic materials conform to UL94 flame class V-0 Flux proof, RTII RoHS compliant Please see page 8 for more information PARTNUMBER INFORMATION [Example] FTR-J2 A (a) (b) K (c) 012 (d) W (e) (a) Relay type FTR-J2 : FTR-J2 Series (b) Contact configuration A : 2 x 1 form A (c) Coil power K : Standard sensitivity (d) Coil rated voltage 012 : 5....110VDC Coil rating table at page 3 (e) Contact material W : Silver alloy Actual marking does not carry the type name : "FTR" E.g.: Ordering code: FTR-J2AK012W Actual marking: J2AK012W 1 FTR-K1SERIES SERIES FTR-J2 SPECIFICATION Item Contact Data FTR-J2 Configuration 2 x 1 form A Material Silver alloy Contact resistant (initial) Max. 100 mOhm at 1A, 6VDC 10A, 450VDC (resistive load) (+ polarity pin 7 and 4) * each NO contact connected in series Contact rating 10A, 200VDC (resistive load) (single contact) + (polarity pin 7 and 4) * for each NO contact Overload switching * 10A, 500VDC (resistive load), 50 operations * each NO contact connected in series 10A, 250VDC (resistive load) * for each NO contact Maximum carrying current 12A Inrush current Peak 150A Maximum switching voltage 600VDC, each NO contact connection in series 300VDC, each NO contact Contact voltage drop (initial) Typical 0.1V (at nominal contact current) Life Mechanical 2M operations Electrical 10K operations Coil Data Operate voltage (at 20 °C) Maximum 70% of nominal voltage Release voltage (at 20 °C) Minimum 5% of nominal voltage Operating temperature range (no frost) -40 to +85 °C Operate (at nominal voltage) Max. 15ms (without bounce) Release (at nominal voltage) Max. 5ms (no diode) Resistance (initial) Min. 1000MOhm at 500VDC Timing Data Insulation Between open contacts 1,000VAC (50/60Hz) 1min Other Dielectric strength Between ontact sets 4,000VAC (50/60Hz) 1min Between contacts and coil 1,000 VAC (50/60 Hz) 1 min. Surge strength Coil to contacts 10,000V/ 1.2 x 50μs standard wave Vibration resistance Misoperation 10 to 55Hz double amplitude 1.5mm Endurance 10 to 55Hz double amplitude 1.5mm Misoperation Min. 200m/s² (11 ± 1ms) Endurance Min. 1,000m/s² (6 ± 1ms) Shock Weight Approximately 26g Sealing Flux proof RTII Note: Use a varistor as a protective circuit against reverse surge connected parallel to the coil. The reverse blocking voltage should be about 3 times the value of the power source voltage. * Minimum switching loads mentioned above are reference values. Please perform the confirmation test with actual load before production since reference values may vary according to switching frequencies, environmental contions and expected reliability levels. 2 FTR-K1SERIES SERIES FTR-J2 COIL RATING Standard single coil Coil Code Rated Coil Coil Resistance Voltage +/- 10% (Ohm) * (VDC) Must Operate Voltage (VDC) * Must Release Voltage (VDC) * 005 5 47 3.5 0.25 006 6 68 4.2 0.3 012 12 270 8.4 0.6 024 24 1,100 16.8 1.2 048 48 4,400 33.6 2.4 060 60 6,790 42 3 110 110 22,800 77 5.5 Rated Power (W) (±10%) Approximately 0.53 2 coils in series (Connect relay coil terminal No.2 to No.3) See note 2. Coil Code Rated Coil Coil Resistance Voltage +/- 10% (Ohm) * (VDC) Must Operate Voltage (VDC) * Must Release Voltage (VDC) * 005 10 94 7 0.5 006 12 136 8.4 0.6 012 24 540 16.8 1.2 024 48 2,200 33.6 2.4 048 96 8,800 67.2 4.8 060 120 13,580 84 6 110 220 45,600 154 11 Rated Power (W) (±10%) Approximately 1.06 2 coils in parallel (Connect relay coil terminal No.1 to No.3 and No.2 to No.4) Coil Code Rated Coil Coil Resistance Voltage +/- 10% (Ohm) * (VDC) Must Operate Voltage (VDC) * Must Release Voltage (VDC) * 005 5 23.5 3.5 0.25 006 6 34 4.2 0.3 012 12 135 8.4 0.6 024 24 550 16.8 1.2 048 48 2,200 33.6 2.4 060 60 3,395 42 3 110 110 11,400 77 5.5 Rated Power (W) (±10%) Approximately 1.06 Note 1: All values in the tables are valid for 20°C and zero contact current. Note 2: Nominal voltage is different from indication of part number. Please refer to the coil rating chart "single coil (10A, 200VDC configuration)" for single coil configuration data. Note 3: Please use with nominal voltage. When energizing higher voltage to coil, please refer to characteristic data "coil temperature rise" and "operating range" (page 4) to set suitable voltage. * Specified operate values are valid for pulse wave voltage. 3 FTR-K1SERIES SERIES FTR-J2 SAFETY STANDARDS Type Compliance Contact rating UL UL 508 10A, 450VDC, resistive, 10,000 cycles for series connection of each NO contact 10A, 400VDC, resistive, 10,000 cycles for series connection of each NO contact 10A, 200VDC, resistive, 10,000 cycles for each NO contact VDE 0435 10A, 400VDC, resistive, 10,000 cycles for series connection of each NO contact 10A, 200VDC, resistive, 10,000 cycles for each NO contact CHARACTERISTIC DATA * Each NO contact connect in series * Each NO contact 4 FTR-K1SERIES SERIES FTR-J2 SCHEMATICS DIMENSIONS PC BOARD PATTERN Bottom view Unit: mm 5 FTR-K1SERIES SERIES FTR-J2 CIRCUIT Load circuit and input circuit (coil sides) for 10A, 450VDC 2 coils connect in series (Varistor) (Note 2) BOTTOM VIEW Load circuit contact terminals have polarities (+) and (-). Coils do not have polarity. Load circuit and input circuit (coil sides) for 10A, 450VDC 2 coils connect in parallel (Varistor) (Note 3) BOTTOM VIEW Note 1: In case 2 coils are connected in series, connect coil terminal #2 to #3 on PCB circuit. In case 2 coils are connected in parallel, connect coil terminal #1 to #3 and connect coil terminal #2 to #4 on PCB. Regarding terminal number, refer to schematics data. Note 2: Please use varistor as surge protection device. If varistor will not be used, the electrical life need to be derated. Note 3: Varistor surge protection device should be connect parallel to coil(s). Suitable voltage of varistor is 3 times the coil voltage. Note 4: For max. contact life and correct functioning of the relay, positive polarity of load should be connected to pin 8 and pin 5. If not, damage to the relay can occur. Warning: At current loads at max. switching capacity 10A (450VDC) correct polarity is vital for the correct and safe functioning of the relay. 6 FTR-K1SERIES SERIES FTR-J2 CIRCUIT Load circuit and input circuit (coil sides) for 10A, 200VDC (dual circuits) 2 coils connect in series (Varistor) (Note 1) BOTTOM VIEW Load circuit contact terminals have polarities (+) and (-). Coils have no polarity. Load circuit and input circuit (coil sides) for 10A, 200VDC (dual circuits) (Varistor) (Note 3) BOTTOM VIEW Note 1: In case 2 coils are connected in series, connect coil terminal #2 to #3 on PCB circuit. In case 2 coils are connected in parallel, connect coil terminal #1 to #3 and connect coil terminal #2 to #4 on PCB. Regarding terminal number, refer to schematics data. Note 2: Please use varistor as surge protection device. If varistor will not be used, the electrical life need to be derated. Note 3: Varistor surge protection device should be connect parallel to coil(s). Suitable voltage of varistor is 3 times the coil voltage. Note 4: For max. contact life and correct functioning of the relay, positive polarity of load should be connected to pin 8 and pin 5. If not, damage to the relay can occur. Warning: At current loads at max. switching capacity 10A (200VDC) correct polarity is vital for the correct and safe functioning of the relay. 7 FTR-K1SERIES SERIES FTR-J2 RoHS Compliance and Lead Free Information 1. General Information All signal and power relays produced by Fujitsu Components are compliant with RoHS directive 2002/95EC including amendments. Cadmium as used in electrical contacts is exempted from the RoHS directives on October 21st, 2005. (Amendment to Directive 2002/95/EC) All of our signal and power relays are lead-free. Please refer to Lead-Free Status Info for older date codes at: http://www.fujitsu.com/us/downloads/MICRO/fcai/relays/lead-free-letter.pdf Lead free solder plating on relay terminals is Sn-3.0Ag-0.5Cu, unless otherwise specified. This material has been verified to be compatible with PbSn assembly process. 2. Recommended Lead Free Solder Profile Recommended solder Sn-3.0Ag-0.5Cu. Flow Solder condition: Pre-heating: Soldering: maximum 120˚C dip within 5 sec. at 260˚C solder bath Solder by Soldering Iron: Soldering Iron Temperature: maximum 360˚C Duration: maximum 3 sec. We highly recommend that you confirm your actual solder conditions 3. Moisture Sensitivity Moisture Sensitivity Level standard is not applicable to electromechanical relays, unless otherwise indicated. 4. Tin Whiskers Dipped SnAgCu solder is known as presenting a low risk to tin whisker development. No considerable length whisker was found by our in house test. 8 FTR-K1SERIES SERIES FTR-J2 Fujitsu Components International Headquarter Offices Japan Fujitsu Component Limited Gotanda-Chuo Building 3-5, Higashigotanda 2-chome, Shinagawa-ku Tokyo 141, Japan Tel: (81-3) 5449-7010 Fax: (81-3) 5449-2626 Email: [email protected] Web: www.fcl.fujitsu.com Europe Fujitsu Components Europe B.V. Diamantlaan 25 2132 WV Hoofddorp Netherlands Tel: (31-23) 5560910 Fax: (31-23) 5560950 Email: [email protected] Web: emea.fujitsu.com/components/ North and South America Fujitsu Components America, Inc. 250 E. Caribbean Drive Sunnyvale, CA 94089 U.S.A. Tel: (1-408) 745-4900 Fax: (1-408) 745-4970 Email: [email protected] Web: http://us.fujitsu.com/components Asia Pacific Fujitsu Components Asia Ltd. 102E Pasir Panjang Road #01-01 Citilink Warehouse Complex Singapore 118529 Tel: (65) 6375-8560 Fax: (65) 6273-3021 Email: [email protected] Web: http://www.fujitsu.com/sg/services/micro/components/ ©2010 Fujitsu Components Europe B.V. All rights reserved. All trademarks or registered trademarks are the property of their respective owners. The contents, data and information in this datasheet are provided by Fujitsu Component Ltd. as a service only to its user and only for general information purposes. The use of the contents, data and information provided in this datasheet is at the users’ own risk. Fujitsu has assembled this datasheet with care and will endeavor to keep the contents, data and information correct, accurate, comprehensive, complete and up to date. Fujitsu Components Europe B.V. and affiliated companies do however not accept any responsibility or liability on their behalf, nor on behalf of its employees, for any loss or damage, direct, indirect or consequential, with respect to this datasheet, its contents, data, and information and related graphics and the correctness, reliability, accuracy, comprehensiveness, usefulness, availability and completeness thereof. Nor do Fujitsu Components Europe B.V. and affiliated companies accept on their behalf, nor on behalf of its employees, any responsibility or liability for any representation or warrant of any kind, express or implied, including warranties of any kind for merchantability or fitness for particular use, with respect to these datasheets, its contents, data, information and related graphics and the correctness, reliability, accuracy, comprehensiveness, usefulness, availability and completeness thereof. Rev. November 23, 2010 9