XP Power GCS180PS12 Ac-dc power supplies 150/180/250/350 watt Datasheet

GCS Series
AC-DC Power Supplies
150/180/250/350 Watts
• Convection/Forced-cooled Ratings
• Universal 85 - 264 VAC Input
• IT & Medical Safety Approvals (Class I & II)
• < 0.5 W Standby Power (150 & 180 Models)
• -40° C to +70° C Operation
• Remote On/Off
• Class B Emissions
• 3 Year Warranty
The GCS Series has been designed to minimise the no load power consumption and maximise
efficiency in order to facilitate equipment design to the latest environmental legislation.
Approved for Class I and Class II applications, this range of single output AC-DC power supplies
are packaged in an industry standard 3.0" x 5.0" x 1.42" package and achieves EN55011/22
Level B emissions compliance whilst maintaining very low earth leakage currents, making them
suitable for a wide range of 1U and other industrial, IT and medical applications.
Dimensions:
GCS150/GCS180/GCS250/GCS350:
5.00 x 3.00 x 1.42” (127.0 x 76.2 x 36.3 mm)
(-C): 5.50 x 3.48 x 1.70” (139.7 x 88.5 x 43.2 mm)
(-TF): 5.50 x 3.48 x 2.20” (139.7 x 88.5 x 57.8 mm)
(-EF): 6.35 x 3.48 x 1.70” (161.3 x 88.5 x 43.2 mm)
(350-EF): 6.00 x 3.50 x 1.75” (152.4 x 88.9 x 44.4 mm)
The series has single output versions from 12 V to 56 VDC, dual-fusing for compliance with IEC60601-1 and feature minimal excess heat
generation as efficiencies reach 94%. They will deliver up to 350 W of power over an operating range of -40 °C and up to +70 °C and are
available with a number of cover options.
Models & Ratings
Output Voltage V1
12.0 VDC
15.0 VDC
24.0 VDC
28.0 VDC
48.0 VDC
12.0 VDC
15.0 VDC
24.0 VDC
28.0 VDC
48.0 VDC
12.0 VDC
15.0 VDC
24.0 VDC
28.0 VDC
48.0 VDC
56.0 VDC
12.0 VDC
15.0 VDC
24.0 VDC
28.0 VDC
48.0 VDC
56.0 VDC
Output Current V1
Convection-cooled(6)
9.2 A
7.3 A
4.6 A
3.9 A
2.3 A
12.5 A
10.0 A
6.3 A
5.4 A
3.1 A
15.0 A
12.0 A
7.5 A
6.4 A
3.7 A
3.2 A
16.7 A
13.3 A
8.3 A
7.1 A
4.2 A
3.6 A
Forced-cooled(8)
12.5
10.0
6.3
5.4
3.2
15.0
12.0
7.5
6.4
3.7
18.8
15.0
10.4
8.9
5.2
4.5
29.2
23.4
14.6
12.5
7.3
6.25
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
Output Voltage (Vfan)
& Current
12.0 VDC/0.6
12.0 VDC/0.6
12.0 VDC/0.6
12.0 VDC/0.6
12.0 VDC/0.6
12.0 VDC/0.6
12.0 VDC/0.6
12.0 VDC/0.6
12.0 VDC/0.6
12.0 VDC/0.6
12.0 VDC/0.6
12.0 VDC/0.6
12.0 VDC/0.6
12.0 VDC/0.6
12.0 VDC/0.6
12.0 VDC/0.6
12.0 VDC/0.6
12.0 VDC/0.6
12.0 VDC/0.6
12.0 VDC/0.6
12.0 VDC/0.6
12.0 VDC/0.6
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
Max Output Power
157 W
157 W
157 W
157 W
157 W
187 W
187 W
187 W
187 W
187 W
232 W
232 W
257 W
257 W
257 W
257 W
350 W
350 W
350 W
350 W
350 W
350 W
Model Number
(1,2,3,4,5)
GCS150PS12
GCS150PS15
GCS150PS24
GCS150PS28
GCS150PS48
GCS180PS12
GCS180PS15
GCS180PS24
GCS180PS28
GCS180PS48
GCS250PS12
GCS250PS15
GCS250PS24
GCS250PS28
GCS250PS48
GCS250PS56
GCS350PS12
GCS350PS15
GCS350PS24
GCS350PS28
GCS350PS48
GCS350PS56
Notes
1. Add suffix -C for convection cooled cover, e.g. GCS150PS12-C.
2. Add suffix -EF for fan cooled cover with end fan e.g. GCS150PS12-EF. Note Vfan
output no longer available.
3. Add suffix -TF for fan cooled cover with top fan, e.g. GCS150PS12-TF. Note Vfan
output no longer available.
4. Add suffix -R for remote on/off, e.g. GCS150PS12-R, GCS150PS12-RC with
1
convection cover or GCS150PS12-REF/GCS150PS12-RTF with fan covers,
(remote on/off is standard on GCS350 models).
5. GCS250PS12-C & GCS250PS15-C models derate 20% when convection cooled.
6. GCS350 convection rating quoted at 40 °C, others at 50 °C.
7. GCS350-C models derate 15% when convection-cooled at 40 °C.
8. 7 CFM required to meet stated current for GCS150/180/250 and 15 CFM for GCS350.
www.xppower.com
GCS Series
AC-DC Power Supplies
Input
Characteristic
Input Voltage - Operating
Input Frequency
Power Factor
Minimum
85
47
Typical
115/230
50/60
>0.9
1.5/0.7
1.8/0.8
2.2/1.1
2.4/1.2
3.6/1.8
80
Input Current - Full Load
Inrush Current
Maximum
264
63
0.5
2.3
5
3
1
3
0.5
4
60/120
200
95/185
250
250
95/185
250
95/185
GCS150/180: F3.15 A/250 V internal fuse in both
No Load Input Power
Earth Leakage Current
Input Protection
Notes & Conditions
Derate output power <90 VAC. See fig 1.
Units
VAC
Hz
230 VAC, 100% load
GCS150: 115/230 VAC
GCS180: 115/230 VAC
GCS250 12-15 V models: 115/230 VAC
A
GCS250 ≥24 V models: 115/230 VAC
GCS350: 115/230 VAC
A
230 VAC cold start 25 °C
All GCS150 & GCS180 (including -R Models)
GCS150 & GCS180 -R Models with inhibit activated
All GCS250 (including -R Models) 115V AC
All GCS250 (including -R Models) 230V AC
W
GCS250 -R Models with inhibit activated 115V AC
GCS250 -R Models with inhibit activated 230V AC
Available for GCS250 models, contact sales
GCS350: 115/230 VAC
GCS150: 115/230 VAC/50 Hz Typ., 264 VAC/60 Hz Max.
GCS180: 115/230 VAC/50 Hz Typ., 264 VAC/60 Hz Max.
µA
GCS250: 115/230 VAC/50 Hz Typ., 264 VAC/60 Hz Max.
GCS350: 115/230 VAC/50 Hz Typ., 264 VAC/60 Hz Max.
lines. GCS250/350: F5.0 A/250 V internal fuse in both lines.
Input Voltage Derating Curve
Figure 1
180
250
GCS180PSxx forced-cooled
170
160
230
150
220
GCS180PSxx convection-cooled
GCS150PSxx forced-cooled
Output Power (W)
120
110
GCS150PSxx convection-cooled
100
Forced-cooled (12 V / 15 V)
210
130
200
190
180
Convection-cooled (All models)
170
90
160
85
90
100
220
230
240
250
0
260 264 270
85
90
100
Input Voltage (VAC)
220
230
240
250
260 264 270
Input Voltage (VAC)
GCS150 & GCS180
GCS250
360
340
Forced-cooled
320
300
280
Output Power (W)
Output Power (W)
140
0
Forced-cooled (24 V / 28 V / 48 V)
240
260
240
220
200
Convection-cooled (at 40 °C)
180
Convection-cooled (at 50 °C)
160
0
85
90
100
220
230
240
250
260 264 270
Input Voltage (VAC)
GCS350
www.xppower.com
2
GCS Series
AC-DC Power Supplies
Output
Characteristic
Output Voltage - V1
Initial Set Accuracy
Output Voltage Adjustment -V1
Minimum Load
Start Up Delay
Minimum
12
Typical
Maximum
56
±1 (V1) & ±5(Vfan)
±2
0
0.5
20
16/18
25
17
17
Hold Up Time
Notes & Conditions
See Models and Ratings table
50% load, 115/230 VAC
Via potentiometer. See mech. details, Vfan will track
Units
VDC
%
%
A
s
115/230 VAC full load
GCS150 Models
GCS180 Models
GCS250PS12 (225W)
GCS250 Other Models (250W)
GCS350
After 20 min warm up
90-264 VAC
0-100% load
Recovery within 1% in less than 500 µs
for a 50-75% and 75-50% load step
ms
Drift
Line Regulation
Load Regulation
Transient Response - V1
±0.2
±0.5
±0.5 (V1) , ±5(Vfan)
%
%
%
4
%
%
% pk-pk
%
20 MHz bandwidth, 12V Models 1.5% max
Vnom DC. Output 1, recycle input to reset
See fig. 2. Trip and Restart
Over/Undershoot - V1
Ripple & Noise - V1
Overvoltage Protection - V1
0
110
1
140
Overload Protection - V1
110
150
% I nom
0.05
%/˚C
Short Circuit Protection - V1
Temperature Coefficient
Continuous
Overtemperature Protection
110
At measurement point. Present on GCS350 only.
Measured internally, auto resetting
°C
Output Overload Characteristic
Figure 2
GCS180PS12 example (other similar).
12
Output Voltage (V)
10
8
Trip & Restart
6
4
2
0
0
2
4
6
8
10
12
14
16
Output Load (A)
3
www.xppower.com
18
20
22
24
GCS Series
AC-DC Power Supplies
General
Characteristic
Minimum
Typical
Maximum
Efficiency
Notes & Conditions
Units
%
93
230 VAC Full load (see fig.3-5)
80 Plus Silver
All models except 12 V models
80 Plus Bronze
Isolation: Input to Output
Input to Ground
Output to Ground
Switching Frequency
12 V models
4000
VAC
1500
VAC
VAC
1500
60
200
90
150
7.4
8.8
Power Density
PFC Converter
kHz
Main Converter
GCS150
GCS180
W/in3
12.1
GCS250
GCS350
16.4
Mean Time Between Failure
Weight: Open Frame
End Fan Unit
Top Fan Unit
Covered Unit
569
kHrs
0.65 (0.29)
lb (kg)
1.30 (0.59)
lb (kg)
1.15 (0.52)
lb (kg)
1.05 (0.48)
lb (kg)
MIL-HDBK-217F, Notice 2 +25 °C GB
100.00%
Efficiency Vs Load
90.00%
Figure 3
80.00%
12 V Models
Efficiency (%)
70.00%
60.00%
50.00%
115V
40.00%
230V
30.00%
20.00%
10.00%
0.00%
20%
25%
50%
67%
75%
100%
Load %
Figure 4
100.00%
90.00%
24 V Models
Efficiency (%)
80.00%
70.00%
60.00%
50.00%
115V
40.00%
230V
30.00%
20.00%
10.00%
0.00%
20%
25%
50%
67%
75%
100%
Load %
100.00%
Figure 5
90.00%
48 V Models
80.00%
Efficiency (%)
70.00%
60.00%
50.00%
115V
40.00%
230V
30.00%
20.00%
10.00%
0.00%
20%
25%
50%
67%
75%
100%
Load %
www.xppower.com
4
GCS Series
AC-DC Power Supplies
Signals & Controls
Characteristic
Notes & Conditions
Remote Sense
Compensates for 0.5 V total voltage drop
The inhibit lo (pin 4), should be pulled below 0.4 V to switch V1 & Vfan off. Open circuit or >4 V to
switch on (see fig. 6)
Inhibit
Remote On/Off (-R models)
(Standard on GCS350 models)
With the inhibit lo (pin 4) pulled low as detailed above, connecting inhibit hi (pin 5) to inhibit lo (pin 4)
will enable V1 & V fan output. (see fig. 7)
Enable
Remote On/Off (Inhibit)
Remote On/Off (Enable)
Figure 6
Figure 7
POWER SUPPLY
POWER SUPPLY
Inhibit Hi
Pin 5
Inhibit Lo
Pin 4
Inhibit Lo
Pin 4
0V
0V
Signals Connector
Signals Connector
Environmental
Characteristic
Maximum
Units
Operating Temperature
Minimum
-40
Typical
+70
°C
Storage Temperature
-40
+85
°C
Notes & Conditions
See derating curve, fig. 8
Forced Cooled >110 W GCS150
Cooling
7
CFM
15
Humidity
Forced Cooled >150 W GCS180
Forced Cooled >180 W GCS250
GCS350
5
Operating Altitude
95
%RH
5000
m
Non-condensing
Shock
±3 x 30g shocks in each plane, total 18 shocks. 30g =
11ms (+/-0.5msec), half sine. Conforms to EN60068-2-27
& EN60068-2-47
Vibration
Single axis 10 - 500 Hz at 2g sweep and endurance at
resonance in all 3 planes. Conforms to EN60068-2-6
Thermal Derating Curve
Figure 8
50
0
-40
Some specification
parameters may not be met
Output Load (%)
100
-20
0
+50
Ambient Temperature (ºC)
5
www.xppower.com
+70
GCS Series
AC-DC Power Supplies
EMC: Emissions
Phenomenon
Conducted
Standard
Test Level
EN55011/22
Class B
Criteria
Notes & Conditions
Class B
Radiated
Harmonic Fluctuations
GCS150
Class A
GCS180/GCS250/GCS350
Class B
GCS180 & GCS250 with 3 turns of output cable
through added ferrite core. (Manufacturer:
Fair - Rite Products Corp, Part No: 2643800502)
EN55011/22
EN61000-3-3
EMC: Immunity
Phenomenon
Low Voltage PSU EMC
Harmonic Current
Standard
Test Level
Criteria
EN61204-3
High severity level
Class A
as below
EN61000-3-2
Notes & Conditions
All models
> 50 W GCS150
> 50 W GCS180
Class C
> 80 W GCS250
>125 W GCS350
Radiated
EN61000-4-3
3
A
EFT
EN61000-4-4
3
A
Surges
EN61000-4-5
Installation class 3
A
Conducted
EN61000-4-6
3
A
EN55024
(100 VAC)
EN55024
(240 VAC)
Dip >95% (0 VAC), 8.3ms
A
Dip 30% (70 VAC), 416ms
B
Dip >95% (0 VAC), 4160ms
B
Dip >95% (0 VAC), 10.0ms
A
Dip 30% (168 VAC), 500ms
B
Dip >95% (0 VAC), 5000ms
B
Dip >95% (0 VAC), 10.0ms
A
Derate Output Power to 85 W (GCS150)
Dips and Interruptions
EN60601-1-2
(100 VAC)
EN60601-1-2
(240 VAC)
Dip 60% (40 VAC), 100ms
A
Dip 30% (70 VAC), 500ms
A
Dip >95% (0 VAC), 5000ms
B
Dip >95% (0 VAC), 10.0ms
A
Dip 60% (96 VAC), 100ms
A
Derate Output Power to 90 W (GCS180)
Derate Output Power to 120 W (GCS250)
Derate Output Power to 150 W (GCS350)
Dip 30% (168 VAC), 500ms
A
Dip >95% (0 VAC), 5000ms
B
Safety Approvals
Safety Agency
CB Report
UL
TUV
Safety Standard
Notes & Conditions
IEC60950-1:2005 Ed 2
Information Technology
IEC60601-1 Ed 3 Including Risk Management
Medical
UL60950-1 (2007), CSA 22.2 No.60950-1-1:08
Information Technology
ANSI/AAMI ES60601-1:2005 & CSA C22.2, No.60601-1:08
Medical
EN60950-1:2006
Information Technology
EN60601-1/A12:2006
Medical
CE
LVD & RoHS
Equipment Protection Class
Class I & Class II
See safety agency conditions of acceptibility for details
Means of Protection
Category
Primary to Secondary
2 x MOPP (Means of Patient Protection)
Primary to Earth
1 x MOPP (Means of Patient Protection)
Secondary to Earth
1 x MOPP (Means of Patient Protection)
IEC60601-1 Ed 3
www.xppower.com
6
GCS Series
AC-DC Power Supplies
Mechanical Details
GCS150
Note: Mounting points A should be connected
together for optimum EMI performance
5.0 (127.0)
0.225 (5.72)
4.5 (115.57)
1.42
(36.3)
0.20 (5.1)
T1
Q3
3.00
(76.2)
AIRFLOW
2.15
(54.6)
C45
A
2.40
(61.0)
C23
2.55
(64.7)
Q1
C6
C28
L3
A
A
0.225 (5.72)
0.20 (5.1)
0.61
(15.6)
1.18
(29.8)
0.14 (3.5)
0.25 Faston Ground Tab
4 x 0.156 (3.96) mounting holes
ø.312 (7.92) clearance top and bottom
0.18 (4.6)
0.15 (3.8)
SMD Component Height
GCS180
Note: Mounting points A should be connected
together for optimum EMI performance
5.0 (127.0)
0.225 (5.72)
4.5 (115.57)
1.42
(36.3)
0.20 (5.1)
T1
Q3
3.00
(76.2)
AIRFLOW
2.15
(54.6)
C45
2.40
(61.0)
C23
2.55
(64.7)
C6
Q1
C28
L3
A
A
0.225 (5.72)
0.61
(15.6)
1.18
(29.8)
0.14 (3.5)
0.20 (5.1)
0.25 Faston Ground Tab
0.15 (3.8)
SMD Component Height
0.18 (4.6)
4 x 0.156 (3.96) mounting holes
ø.312 (7.92) clearance top and bottom
Input Connector J1
Molex pn. 09-65-2038
Pin
1
2
Function
Line
Neutral
Output Connector J2
Molex pn. 09-65-2068
Pin
1
2
3
4
5
6
Single Output
+V1
+V1
+V1
RTN
RTN
RTN
Fan Connector J3
Molex pn. 22-04-1021
Pin
1
2
Function
Fan +(12 V)
Fan -
Notes
1. All dimensions in inches (mm).
2. Tolerance .xx = ±0.02 (0.50); .xxx = ±0.01 (0.25)
3. Weight: 0.65 lbs (0.29 kg)
7
4. J1 mates with Molex Housing Pn. 09-50-1031. J2 mates with Molex
Housing Pn. 09-50-1061 and both with Molex series 5194 crimp
terminals. J4 mates with JST Housing Pn. PHDR-10VS and with JST
SPHD-001T-P0.5 crimp terminals. J3 mates with Molex Housing Pn.
51191-0200 and with Molex series 50802 crimp terminals.
www.xppower.com
Signal Connector J4
JST PN B10B-PHDSS
Pin
1
2
3
4
5
6
7
8
9
10
Single Output
+Sense
-Sense
XP Internal Use
Inhibit LO
Inhibit HI
N/C
N/C
N/C
N/C
N/C
GCS Series
AC-DC Power Supplies
Mechanical Details
GCS250 12-15 V models
Note: Mounting points A should be connected
together for optimum EMI performance
5.0 (127.0)
0.225 (5.72)
4.5 (115.57)
1.42
(36.3)
0.20 (5.1)
T1
Q3
3.00
(76.2)
AIRFLOW
2.15
(54.6)
C45
2.40
(61.0)
C23
2.55
(64.7)
Q1
C6
C28
L3
A
A
0.225 (5.72)
0.61
(15.6)
1.18
(29.8)
0.14 (3.5)
0.20 (5.1)
0.25 Faston Ground Tab
0.15 (3.8)
SMD Component Height
0.18 (4.6)
4 x 0.156 (3.96) mounting holes
ø.312 (7.92) clearance top and bottom
GCS250 Other models
Note: Mounting points A should be connected
together for optimum EMI performance
5.0 (127.0)
0.225 (5.72)
4.5 (115.57)
1.42
(36.3)
0.20 (5.1)
T1
Q3
3.00
(76.2)
AIRFLOW
2.15
(54.6)
C45
2.40
(61.0)
C23
2.55
(64.7)
Q1
C6
C28
L3
A
A
0.225 (5.72)
0.61
(15.6)
1.18
(29.8)
0.14 (3.5)
0.20 (5.1)
0.25 Faston Ground Tab
0.15 (3.8)
SMD Component Height
0.18 (4.6)
4 x 0.156 (3.96) mounting holes
ø.312 (7.92) clearance top and bottom
Input Connector J1
Molex pn. 09-65-2038
Pin
1
2
Function
Line
Neutral
Output Connector J2
Molex pn. 09-65-2068
Pin
1
2
3
4
5
6
Single Output
+V1
+V1
+V1
RTN
RTN
RTN
Fan Connector J3
Molex pn. 22-04-1021
Pin
1
2
Function
Fan +(12 V)
Fan -
Notes
1. All dimensions in inches (mm).
2. Tolerance .xx = ±0.02 (0.50); .xxx = ±0.01 (0.25)
3. Weight: 0.65 lbs (0.29 kg)
4. J1 mates with Molex Housing Pn. 09-50-1031.
J2 mates with Molex Housing Pn. 09-50-1061
and both with Molex series 5194 crimp
terminals. J4 mates with JST Housing Pn. PHDR-10VS and with JST SPHD001T-P0.5 crimp terminals. J3 mates with Molex Housing Pn. 51191-0200 and
with Molex series 50802 crimp terminals.
www.xppower.com
Signal Connector J4
JST PN B10B-PHDSS
Pin
1
2
3
4
5
6
7
8
9
10
Single Output
+Sense
-Sense
XP Internal Use
Inhibit LO
Inhibit HI
N/C
N/C
N/C
N/C
N/C
8
GCS Series
AC-DC Power Supplies
Mechanical Details
GCS350 model
5.0 (127.0)
0.2 (5.72)
1.49
(37.8)
4.5 (115.57)
0.40
(10.2)
1.8
(46.7)
0.5 (12.6)
2
1
2.5
(64.7)
5
3
1
0.22 (5.72)
0.25 faston
ground tab
0.20 (5.1)
J3
1.7
1.18 (44.8)
0.61 (29.8)
(15.6)
J4
4
2
0.15 (3.8)
SMD Component height
0.16
(4.1)
M3 screw terminal bus bar
Standard on 12/15 V models
Optional on all other models
0.18
(4.6)
4 x ø.156 (3.96) mounting hole
ø.312 (7.92) clearance top and bottom
0.20
(5.1)
0.29
(7.4)
6
1
6
2
1
5
3
1
Pin
1
2
Notes
Function
Line
Neutral
Output Connector
6 position J2
Molex pn. 09-65-2068
Pin
Function
1
+V1
2
+V1
3
+V1
4
RTN
5
RTN
6
RTN
1. All dimensions in inches (mm).
2. Tolerance .xx = ±0.02 (0.50); .xxx = ±0.01 (0.25)
3. Weight: 0.65 lbs (0.29 kg)
9
12
J2
J2
1
J3 2.4
(61.0)
J4
4
Output Connector
12 position J2
Molex pn. 39-28-8120
Pin
Function
1-3
RTN
4-6
+V1
7-9
RTN
10-12
+V1
2
1
5
3
1
2
6 Position single row
Standard on 24/28/48/56 V models
Input Connector J1
Molex pn. 09-65-2038
M3 Screw
-
3.0
(76.2)
+
+
J121
7
J3
J4
4
2
1.6
(40.6)
12 Position dual row
Optional on 12/15 V models
Fan Connector J3
Molex pn. 22-04-1021
Signal Connector J4
JST PN B10B-PHDSS
Pin
1
2
Pin
1
2
3
4
5
6
7
8
9
10
Function
Fan +(12 V)
Fan -
4. J1 mates with Molex Housing Pn. 09-50-1031. 6 position single row J2 mates
with Molex Housing Pn. 09-50-1061 and both with Molex series 5194 crimp
terminals. 12 position dual row J2 mates with Molex Housing Pn. 39-01-2125
and with Molex series 5556 crimp terminals. J3 mates with Molex Housing
Pn. 51191-0200 and with Molex series 50802 crimp terminals. J4 mates with
JST Housing Pn. PHDR-10VS and with JST SPHD-001T-P0.5 crimp terminals.
www.xppower.com
Function
+Sense
-Sense
XP Internal Use
Inhibit LO
Inhibit HI
N/C
N/C
N/C
N/C
N/C
GCS Series
AC-DC Power Supplies
Mechanical Details
Covered (-C)
0.39
(10.0)
4.72 (120.0)
4 x M3 x 0.5 THD
0.16 (4.0) max
screw penetration
0.93
(23.7)
5.50 (139.7)
1
1
0.25 Faston
Ground Tab
0.43
(10.8)
0.45
(11.4)
J4
2
1
10 1 2
2.39
(60.7)
J3
6
J2
J1
2
3.48
(88,5)
2.64
(67.0)
0.85
(21.6)
0.45
(11.4)
1.70
(43.2)
4 x M3 x 0.5 THD
0.16 (4.0) max
screw penetration
1.96
(50.0)
0.76
(19.3)
0.39
(10.0)
Input Connector J1
Molex pn. 09-65-2038
Pin
1
2
Function
Line
Neutral
4.72 (120.0)
Output Connector J2
Molex pn. 09-65-2068
Pin
1
2
3
4
5
6
Single Output
+V1
+V1
+V1
RTN
RTN
RTN
Fan Connector J3
Molex pn. 22-04-1021
Pin
1
2
Function
Fan +(12 V)
Fan -
Notes
1. All dimensions in inches (mm).
2. Tolerance .xx = ±0.02 (0.50); .xxx = ±0.01 (0.25)
3. J1 mates with Molex Housing Pn. 09-50-1031.
J2 mates with Molex Housing Pn. 09-50-1061
and both with Molex series 5194 crimp
terminals. J4 mates with JST Housing Pn.
PHDR-10VS and with JST SPHD-001T-P0.5 crimp terminals. J3 mates with
Molex Housing Pn. 51191-0200 and with Molex series 50802 crimp terminals.
4. In class II installations the cover is floating and provides 1 x MOPP (2 x MOOP).
5. Weight: 1.05 lbs (0.48 kg)
www.xppower.com
Signal Connector J4
JST PN B10B-PHDSS
Pin
1
2
3
4
5
6
7
8
9
10
Single Output
+Sense
-Sense
XP Internal Use
Inhibit LO
Inhibit HI
N/C
N/C
N/C
N/C
N/C
10
GCS Series
AC-DC Power Supplies
Mechanical Details
Top Fan (-TF)
0.39
(10.0)
4.72 (120.0)
2 x M3 x 0.5 THD
0.16 (4.0) max screw
penetration
0.93
(23.7)
5.5 (139.7)
1
0.25 Faston
Ground Tab
J4
10 1 2
0.43
(10.8)
2
1
0.45
(11.4)
J3
6
J2
1
J1
2
2.39
(60.7)
3.48
(88,5)
2.64
(67.0)
0.85
(21.6)
0.45
(11.4)
2.2
(57.8)
1.7
(43.2)
4 x M3 x 0.5 THD
0.16 (4.0) max
screw penetration
1.96
(50.0)
0.76
(19.3)
0.39
(10.0)
Input Connector J1
Molex pn. 09-65-2038
Pin
1
2
Function
Line
Neutral
4.72 (120.0)
Output Connector J2
Molex pn. 09-65-2068
Pin
1
2
3
4
5
6
Single Output
+V1
+V1
+V1
RTN
RTN
RTN
Fan Connector J3
Molex pn. 22-04-1021
Pin
1
2
Function
Fan +(12 V)
Fan -
Notes
1. All dimensions in inches (mm).
2. Tolerance .xx = ±0.02 (0.50); .xxx = ±0.01 (0.25)
3. J1 mates with Molex Housing Pn. 09-50-1031.
J2 mates with Molex Housing Pn. 09-50-1061
and both with Molex series 5194 crimp
terminals. J4 mates with JST Housing Pn.
11
PHDR-10VS and with JST SPHD-001T-P0.5 crimp terminals. J3 mates with
Molex Housing Pn. 51191-0200 and with Molex series 50802 crimp terminals.
4. In class II installations the cover is floating and provides 1 x MOPP (2 x MOOP).
5. Weight: 1.15 lbs (0.52 kg)
www.xppower.com
Signal Connector J4
JST PN B10B-PHDSS
Pin
1
2
3
4
5
6
7
8
9
10
Single Output
+Sense
-Sense
XP Internal Use
Inhibit LO
Inhibit HI
N/C
N/C
N/C
N/C
N/C
GCS Series
AC-DC Power Supplies
Mechanical Details
End Fan (-EF) GCS150/180/250
6.35 (161.3)
0.43
(10.8)
J4
J3
6
1
2
1
1.10
[27.8]
0.84
(21.5)
0.45 (11.4)
5.50 (139.7)
2 x M3 x 0.5 THD
0.16 (4.0) max
screw penetration
J1
J2
2.63
(66.9)
10 1 2
3.48
(88.5)
1
2
1.90
(48.2)
0.45 (11.4)
0.25 Faston (Right Angle) Ground Tab
1.70
(43.2)
0.93
(23.7)
4.72 (120.0)
0.39 (10.0)
4 x M3 x 0.5 THD
0.16 (4.0) max
screw penetration
0.76
(19.3)
1.96
(50.0)
0.39
(10.0)
4.72 (120.0)
Input Connector J1
Molex pn. 09-65-2038
Pin
1
2
Function
Line
Neutral
Output Connector J2
Molex pn. 09-65-2068
Pin
1
2
3
4
5
6
Single Output
+V1
+V1
+V1
RTN
RTN
RTN
Fan Connector J3
Molex pn. 22-04-1021
Pin
1
2
Function
Fan +(12 V)
Fan -
Notes
1. All dimensions in inches (mm).
2. Tolerance .xx = ±0.02 (0.50); .xxx = ±0.01 (0.25)
3. J1 mates with Molex Housing Pn. 09-50-1031.
J2 mates with Molex Housing Pn. 09-50-1061
and both with Molex series 5194 crimp
terminals. J4 mates with JST Housing Pn.
PHDR-10VS and with JST SPHD-001T-P0.5 crimp terminals. J3 mates with
Molex Housing Pn. 51191-0200 and with Molex series 50802 crimp terminals.
4. In class II installations the cover is floating and provides 1 x MOPP (2 x MOOP).
5. Weight: 1.30 lbs (0.59 kg)
www.xppower.com
Signal Connector J4
JST PN B10B-PHDSS
Pin
1
2
3
4
5
6
7
8
9
10
Single Output
+Sense
-Sense
XP Internal Use
Inhibit LO
Inhibit HI
N/C
N/C
N/C
N/C
N/C
12
GCS Series
AC-DC Power Supplies
Mechanical Details
End Fan (-EF) GCS350
6.00 (152.4)
0.68 (17.3)
0.56 (14.2)
1.75 (44.4)
0.70
(17.7)
0.24 (6.0)
1.75
(44.4)
0.99
1.48 (25.1)
(37.7)
0.50 (12.6)
0.86
(21.9)
Input Terminal Block
Dinkle P/N DT-2C-A02W-03
2.02
1.42 (51.2)
(36.2)
3.50
(88.9)
M3 Screw
0.25 (6.4)
0.68 (17.2)
4.72 (120.0)
0.88 (22.3)
2 X M3 X 0.5 THD
0.16 (4.0) Max screw penetration
0.68 (17.2)
4.72 (120.0)
0.75 (18.9)
2.00 (50.8)
4 X M3 X 0.5 THD
0.16 (4.0) Max screw penetration
Input Connector J1
Dinkle PN
DJ-26-AD2W-03
Pin
1
2
3
Notes
Function
Line
Neutral
Output Connector
6 position J2
Molex pn. 09-65-2068
Pin
Function
1
+V1
2
+V1
3
+V1
4
RTN
5
RTN
6
RTN
1. All dimensions in inches (mm).
2. Tolerance .xx = ±0.02 (0.50); .xxx = ±0.01 (0.25)
3. Weight: 0.65 lbs (0.29 kg)
13
Output Connector
12 position J2
Molex pn. 39-28-8120
Pin
Function
1-3
RTN
4-6
+V1
7-9
RTN
10-12
+V1
Fan Connector J3
Molex pn. 22-04-1021
Signal Connector J4
JST PN B10B-PHDSS
Pin
1
2
Pin
1
2
3
4
5
6
7
8
9
10
Function
Fan +(12 V)
Fan -
4. 6 position single row J2 mates with Molex Housing Pn. 09-50-1061 and both
with Molex series 5194 crimp terminals. 12 position dual row J2 mates with
Molex Housing Pn. 39-01-2125 and with Molex series 5556 crimp terminals.
J3 mates with Molex Housing Pn. 51191-0200 and with Molex series 50802
crimp terminals. J4 mates with JST Housing Pn. PHDR-10VS and with JST
SPHD-001T-P0.5 crimp terminals.
www.xppower.com
Function
+Sense
-Sense
XP Internal Use
Inhibit LO
Inhibit HI
N/C
N/C
N/C
N/C
N/C
GCS Series
AC-DC Power Supplies
Thermal Considerations
In order to ensure safe operation of the PSU in the end-use equipment, the temperature of the components listed in the table below must
not be exceeded. Temperature should be monitored using K type thermocouples placed on the hottest part of the component
(out of direct air flow). See Mechanical Details for component locations.
Temperature Measurements
Max Temperature °C
Component
T1 Coil
120 ° C
L3 Coil
120 ° C
Q1 Body
120 ° C
Q3 Body
120 ° C
C6
105 ° C
C23
105 ° C
--
Service Life
The estimated service life of the GCS Series is determined by the cooling arrangements and load conditions experienced in the end
application. Due to the uncertain nature of the end application this estimated service life is based on the actual measured temperature of a
key capacitors with in the product when installed by the end application. The worst case of the two figures should be taken as the indicative
service life in 24/7 operation.
The graph below expresses the estimated lifetime of a given component temperature and assumes continuous operation at this
temperature.
Estimated Service Life vs Component Temperature
GCS250
185000
165000
100000
60000
145000
50000
125000
80000
60000
40000
30000
20000
20000
0
Lifetime (Hrs)
70000
40000
95
85
75
65
55
95
85
75
65
55
125000
105000
85000
65000
185000
165000
165000
145000
145000
125000
125000
105000
85000
65000
5000
75
C23 Temperature (°C)
65
55
65
55
65
55
105000
85000
65000
45000
25000
25000
25000
75
GCS350
185000
45000
45000
85
C6 Temperature (°C)
Lifetime (Hrs)
Lifetime (Hrs)
145000
85
95
GCS250
165000
95
105
C6 Temperature (°C)
185000
105
65000
5000
105
GCS150/180
5000
85000
25000
0
105
105000
45000
10000
C6 Temperature (°C)
Lifetime (Hrs)
GCS350
120000
Lifetime (Hrs)
Lifetime (Hrs)
GCS150/180
105
95
85
75
65
C23 Temperature (°C)
www.xppower.com
55
5000
105
95
85
75
C23 Temperature (°C)
21-Sept-15
Similar pages