Hirose HR30-6R-10PC Miniature waterproof plastic connector Datasheet

NEW
Miniature Waterproof Plastic Connectors
HR30 Series
Mated dimensions
32.3
Ø12.6
3 and 6 pos.
42.1
Ø15.5
10 and 12 pos.
■Features
1. Small size
Lock/release operation
Short in length when fully terminated and mated.
2. Water and dust protected
Push-pull- single action lock
IP67 protection rating: Complete protection against dust
penetration and against water penetration when
submerged 1 meter deep for half hour. Mated with
corresponding connector or protective cap.
3. Simple pull lock release
Built-in lock/release mechanism securely locks mated
connectors while allowing quick disconnection by simply
pulling on the plug’s release collar. Molded-in grooves
prevent hand slippage when pulled.
The round configuration of the collar allows easy side-byside panel mounting and will not snag on objects when
the cable is pulled-out.
Alignment marks
Push-pull locking collar
4. Light weight, corrosion resistant
Glass reinforced thermoplastic compounds and noncorrosive components are used in all assemblies.
5. Contact protection and self- alignment
Multiple polarizing keys protect the contacts from missalignment or attempted insertion of the wrong connector,
while assuring correct mating between the corresponding
connectors.
6. Visual alignment indicators
Permanent alignment indicators in a contrasting color on
all connectors aid in correct alignment and engagement.
7. Built-in cable strain relief
Polarized interface
■Applications
Test and measuring equipment, portable devices,
instrumentation, industrial devices, recreational equipment,
I/O applications and other applications requiring use of
lightweight, corrosion resistant quick mate/ release cable
connections.
2004.6
1
■Product Specifications
Current rating
5A (3 pos.)
2A (6,10,12 pos.)
Operation Temperature Range
-25ç to +85ç
Voltage rating
100V AC,140V DC(3,6 pos.)
30V AC,42V DC(10,12 pos.)
StorageTemperature Range
-25ç to +85ç
Ratings
Characteristic
Specification
Conditions
1.Contact resistance
5m ohms max. (3 pos.)
15m ohms max. (Solder type: 6, 10, and 12 pos.)
30m ohms max. (Through hole type: 6 and 12 pos.)
2.Insulation resistance
3.Withstanding voltage
1000M ohms min.
No flashover or insulation breakdown
4.Vibration
No electrical discontinuity of 10 µs or more
5.Durability (mating/un-mating)
Contact resistance 10m ohms min.(3 pos.)
Contact resistance 30m ohms min. (Solder type: 6, 10, and 12 pos.)
Contact resistance 100m ohms min. (Through hole type: 6 and 12 pos.)
1000 cycles
6.Temperature cycle
Insulation resistance 100 M ohms min.
(-55ç: 30 minutes → Room temperature: 10 to 15 minutes → +85ç: 30
minutes → Room temperature: 10 to 15 minutes) for 5 cycles
7.Humidity resistance
Insulation resistance
10M ohms min. (when humidity high)
100M ohms min. (when dry)
96 hours at temperature of 40ohmsC and humidity of 90% to 95%
No penetration inside.
While mated with corresponding or protective cap submerged at
depth of 1m for half hour.
8.Waterproof performance
1A DC
100 V DC
300 V AC / one minute
Frequency: 10 to 55 Hz, single amplitude of 0.75 mm,
2 hours in each of the 3 directions
9.Dust protection
■Material
Assembly
Component
Material
Insulator
Plug
Receptacles
Crimp contact
(male/female)
Finish
Black
UL94V-0
PBT
Black
UL94V-0
Polyacetal
Natural
----------
Gasket
Silicone rubber, chloroprene rubber
Red/Black
----------
Contacts
Brass, phosphor bronze
Gold plated
----------
Spring
Stainless steel
Insulator
PPS
Black
UL94V-0
Gasket
Chloroprene rubber
Black
----------
Contacts
Brass, phosphor bronze
Gold plated
----------
Hexagonal nut
Zinc alloy
Chromate
----------
Washer
Phosphor bronze
Nickel plated
----------
Contacts
Phosphor bronze
Selective gold plated
----------
----------
■Ordering information
HR 3 0 - 6 P A - 6 S C
1
2
Remarks
PPS
2
3
4
5
6
7
1 Series name
: HR30
2 Shell size
: Outside diameter/plug mating side
Connector
type
:
P : Plug
3
5 Number of Contacts
6 Contact type
S
Connector type
Connector type
4 Variation
Blank
A
7 Contact wiring type
: R : Receptacle
: J : Jack
: Standard
: Fine wire
P
: 3, 6, 10 and 12
: Female contact
: Male contact
Blank : Solder
C
: Crimping
D
: Through hole
----------
■Plugs
●Solder Type
HR30-6P-6S (Shown)
A(Fully tightened)
Applicable
cable diameter
B
1
6
5
2
4 3
Part Number
CL No.
HR30-6P-3S
130-0004-1
HR30-6P-6S
130-0010-4
HR30-6P-6P
130-0009-5
HR30-6PA-3S
130-0021-0
HR30-6PA-6S
130-0019-9
HR30-6PA-6P
130-0020-8
HR30-7P-12S
130-0027-7
HR30-8P-12P
130-0026-4
A
B
Solder pot inner diameter
Applicable cable diameter range
Weight
1.1 mm
29.8
30.3
4.2 to 5
0.8 mm
4g
12.6
1.1 mm
29.8
3.5 to 4.3
0.8 mm
30.3
39.8
15.5
6.7g
6.2 to 7
0.6 mm
●Crimp Type
HR30-7P-12SC (Shown)
Applicable
cable diameter
Ø15.5
A(Fully tightened)
Shown with terminated and installed contacts.
Part Number
CL No.
HR30-7P-10SC
130-0013-2
HR30-7P-12SC
130-0014-5
HR30-8P-12PC
130-0015-8
A
Crimp contact
HR30-SC-211
39.8
Applicable cable diameter range
Weight
6.2 to 7
6g
HR30-PC-211
Note: Crimp contacts are not included. Please order applicable contacts separately.
3
■Receptacles
●Solder Type
HR30-6R-6P (Shown)
A
Gasket
1
6
3
4
C
2
5
D
B
E(Thread)
F(Hex nut)
Lock washer
Part Number
CL No.
HR30-6R-3P
130-1003-4
HR30-6R-6P
130-1009-0
HR30-6R-6S
130-1008-8
HR30-7R-12P
130-1016-6
HR30-8R-12S
130-1018-1
A
16
B
C
D
E
F
8.3
12
8.9
M8∞0.75
10
Solder pot inner diameter Weight
1.1mm
2g
0.8mm
18.4
18.6
9.3
15
11.5
M11∞1
13
3.4g
0.6mm
●Crimp Type
15.5
HR30-7R-12PC (Shown)
Gasket
Ø11.5
Ø15
9.3
M11X1(Thread)
Shown
Shown
with
with
terminated
terminated
and
and
installed
installed
contacts.
contacts.
Shown
Shownwith
withterminated
terminatedand
andinstalled
installedcontacts.
contacts.
Shown
Shown
with
with
terminated
terminated
and
and
installed
installed
contacts.
contacts.
Part Number
CL No.
HR30-7R-10PC
130-1012-5
HR30-7R-12PC
130-1013-8
HR30-8R-12SC
130-1014-0
13(Hex nut)
Crimp contact
Lock washer
Weight
HR30-PC-211
3g
HR30-SC-211
●Through hole Type
A
HR30-8R-12SD (Shown)
2
D
C
B
Through hole post
(0.2∞0.5)
E
F(Hex nut)
Lock washer
Gasket
4
Part Number
CL No.
A
HR30-6R-6PD
130-1020-3
14.9
HR30-6R-6SD
130-1021-6
15.2
HR30-7R-12PD
130-1017-9
HR30-8R-12SD
130-1019-4
16
B
C
D
E
F
Weight
8.3
12
8.9
M8∞0.75
10
2g
9.3
15
11.5
M11∞1
13
3.4g
■Jacks
●Solder Type
HR30-6J-6P (Shown)
Applicable
cable diameter
A
B(Fully tightened)
1
6
2
5
3
Part Number
CL No.
HR30-6J-6P
130-2009-6
HR30-6JA-6P
130-2018-7
HR30-7J-12P
130-2020-9
HR30-8J-12S
130-2019-0
A
12
B
28.9
4
Applicable cable diameter range
Solder pot inner diameter
Weight
0.8 mm
3g
4.2 to 5
3.5 to 4.3
15
37.3
0.6 mm
6.2 to 7
5.7g
5.9g
●Crimp Type
HR30-7J-12PC (Shown)
Applicable
cable diameter
Ø15
37.3 (Fully tightened)
Shown with terminated and installed contacts.
Part Number
CL No.
HR30-7J-10PC
130-2015-9
HR30-7J-12PC
130-2017-4
HR30-8J-12SC
130-2016-1
Crimp contact
Applicable cable diameter range
Weight
6.2 to 7
5g
HR30-PC-211
HR30-SC-211
Note: Crimp contacts are not included. Please order applicable contacts separately.
5
■Caps
●For Plugs
ØA
ØB
1.4
HR30-6P-C
C
1
ØD
ØE
Part Number
CL No.
HR30-6P-C
130-3000-7
HR30-7P-C
130-3004-8
HR30-8P-C
130-3003-5
Applicable connector
HR30-6P-3S
HR30-6P-6S
HR30-6P-6P
HR30-6PA-3S
HR30-6PA-6S
HR30-6PA-6P
HR30-7P-10SC
HR30-7P-12S
HR30-7P-12SC
HR30-8P-12P
HR30-8P-12PC
A
B
C
D
E
Weight
13
8.4
8.9
4
8.8
1g
16
10.4
10.5
6
11.4
2g
●For Receptacle
C
0.9
ØB
ØA
1.4
HR30-6R-C
ØE
ØD
Part Number
HR30-6R-C
HR30-7R-C
CL No.
130-3001-0
130-3002-2
Applicable connector
HR30-6R-3P
HR30-6R-6P
HR30-6R-6PD
HR30-6R-6S
HR30-6R-6SD
HR30-7R-10PC
HR30-7R-12P
HR30-7R-12PC
HR30-7R-12PD
HR30-8R-12S
HR30-8R-12SC
HR30-8R-12SD
A
B
C
D
E
12.6
11.8
7.5
12.1
9.1
Weight
1g
15.5
14.8
8.5
15
12.1
Note : When using these caps, do not use the gasket that is normally supplied with the receptacle. The “B” diameter end of the
receptacle cap will serve as the gasket.
6
■Crimp Contacts
Male contact
Female contact
1.2
1.2
A
1.15
0.82
0.82
1.15
A
A
11
A
A-A cross-section
11
A-A cross-section
Part Number
CL No.
Packaging type
Weight
Part Number
CL No.
Packaging type
Weight
HR30-PC-111
130-0022-3
100pcs/bag
0.03g/1per pin
HR30-SC-111
130-0023-6
100pcs/bag
0.03g/1 pin
HR30-PC-211
130-0016-0
10,000pcs/reel
0.03g/1per pin
HR30-SC-211
130-0017-3
10,000pcs/reel
0.03g/1 pin
Note : Use wire size AWG 26 to 30 with a jacket diameter of 1 mm max.
BConnecting Combinations
Plugs
HR30-*P-**
Receptacles
HR30-*R-**
Jacks
HR30-*J-**
Caps for Receptacle
HR30-*R-C
Caps for Plug
HR30-*P-C
Panel
(Shown for reference only.)
Cable
(Shown for reference only.)
Cap
Cap
Note 1 : When selecting connectors, take into account the shell size, contact count and gender of the contacts.
Note 2 : When using the protective caps for the receptacles, do not use the gaskets normally supplied with the receptacle. Protective caps must
be fully inserted to assure specified IP67 water and dust protection.
7
BApplicable Fixtures
●Solder termination fixture
Part Number
CL No.
HR30-6P-3S-T01
150-0220-1
HR30-6P-6S-T01
150-0214-9
HR30-6P-6P-T01
150-0221-4
HR30-7P-10SC-T01
150-0228-3
HR30-7P-12SC-T01
150-0223-0
HR30-8P-12PC-T01
150-0227-0
HR30-6R-3P-T01
150-0225-5
Applicable Connectors
HR30-6P-3S
HR30-6PA-3S
HR30-6P-6S
HR30-6PA-6S
HR30-6P-6P
HR30-6PA-6P
HR30-7P-10SC
HR30-7P-12S
HR30-7P-12SC
HR30-8P-12P
HR30-8P-12PC
HR30-6R-3P
HR30-6R-6P
HR30-6R-6P-T01
150-0218-0
HR30-6J-6P
HR30-6R-6S-T01
150-0222-7
HR30-6R-6S
HR30-7J-10PC-T01
150-0231-8
HR30-7J-10PC
HR30-7J-12PC-T01
150-0230-5
HR30-7J-12PC
HR30-8J-12SC-T01
150-0226-8
HR30-8J-12SC
HR30-6JA-6P
Note : The back shell tightening collar is used to tighten the back shell to the specified torque.
Refer to assembly procedures.
●Tightening collar for back shell
Part Number
CL No.
Applicable Connectors
HR30-6P-T02
150-0216-4
3 and 6 pos.
HR30-8P-T02
150-0224-2
10 and 12 pos.
Note: The back shell tightening collar is used to tighten the back shell to specified torque.
Refer to assembly procedures.
Solder termination fixture
HR30-6P-6S-T01
8
HR30-6R-6P-T01
Back shell tightening collar
HR30-6P-T02
■Applicable Tools
Type
Description
Part Number
CL No.
Manual
Manual crimping tool
HT-102/HR30-1
150-0229-6
Automatic crimping machine
CM-105
901-0005-4
Applicator
AP105-HR30-1
901-2015-9
Automatic
Applicable contact
Applicable wire
HR30-SC-111
AWG#26~#30
HR30-PC-111
----------
----------
HR30-SC-211
AWG#26~#30
HR30-PC-211
HR30-SC-111
HR30-TP
Extraction tool
----------
HR30-SC-211
150-0219-2
HR30-PC-111
----------
HR30-PC-211
Manual contact crimping tool HT-102/HR30-1
Automatic contact crimping machine CM-105
Contact extraction tool HR30-TP
BReceptacle, Board Mounting Through Hole Pattern
0.9
6
2
3
3
2.16
1.44
12-Ø0.65
1
7
1
4
10
12
2.16
1.44
12-Ø0.65
0.48
1.83
2.16
1.44
0.48
1.83
1
5
4
2.16
1.44
3
4
7
8
8
11
10
11
12
0.9
0.72
0.87
2.22
4
6-Ø0.65
0.87
2.22
5
0.9
1.6 1.35
6
2
3
0.9
6-Ø0.65
0.49
1
0.9
1.56 1.56
0.9
0.72
0.72
0.72
1.52 1.52
1.8 1.8
6R-6PD
6R-6SD
7R-12PD
8R-12SD
Notes 1.The receptacle through hole configuration depicts a view from the mating side of the connector.
2.The recommended board maximum thickness :1.2 mm.
3.Tolerance of +0.03 mm is recommended for the plated through hole location.
Tolerance of +0.02 mm is recommended for the plated through hole diameter.
BContact Position Arrangement
BPanel Cutout
Alignment mark
Alignment mark
2
5
5
3
2
2
3
4
HR30-6P-6S
HR30-6P-6P
B
HR30-6P-3S
1
6
4
D +0.05
0
6
3
+0.05
0
1
1
A +0.05
0
ØC
3
7
2
6
10
1
5
9
3
4
8
HR30-7P-10SC
2
7
6
10
1
5
9
1
4
8
12 11
HR30-7P-12SC
4
5
8
6
9
+0
0 .05
3
2
7
A
B
C
D
Panel Thishness
3,6 pos
1.25
6.45
8.05
3.95
0.7~2
10,12 pos
1.35
9.25
11.05
5.45
0.7~3
10
11 12
HR30-8P-12PC
Notes 1.The contact configuration depicts a view from the wiring side.
2. Mounting to the panel is accomplished by tightening the hexagonal nut from the rear side of the panel.
9
BAssembly Procedures
Plug Assembly Sequence
Push/pull locking collar
Seal bushing
Insulator/contact assembly
Spring
Back shell
Strain relief
1
A
B
Cable
A
B
Solder type : 3 and 6 pos.
2 mm
5.5 mm max.
Solder type : 12 pos.
2 mm
10 mm max.
2 -0-0.5 mm
15 to 20 mm
Crimp type : 10 and 12 pos.
Thread the back shell, strain relief, seal bushing, spring and push/pull locking collar over the cable as shown above.
Block end face
Insulator/contact assembly
Solder termination fixture
2
Solder type
1. Pre-solder the exposed cable conductors (dia. A). The diameter of the pre-soldered conductors should not exceed 0.7
mm for 6 contact plug and 1.0 mm for 3 contact plug.
2. Insert the insulator body over the applicable solder termination fixture.
3. Insert the pre-soldered conductors in the contact soldering pot and solder them in place.
Soldering iron temperature should be 280 ±10ç applied for 3-4 second.
Crimp type
1. Crimp the applicable contact to the stripped conductor. Use correct crimp tools. Verify the dimensions and crimp
configuration.
2. Insert the contact into the appropriate opening in the insulator body.
3. Verify fully seated position by applying a slight pull force on the conductor. The contact should remain in place.
Re-insert if not seated.
10
Cable
Back shell
Push/pull
locking collar
Cable
Guide keys
Tightening collar for back shell
A
Plug insulator body
Solder termination fixture
Cable
View A (2:1)
3
Groove - sealing bushing
Front edge of cable jacket
Figure B
Figure C
3 and 6 Pos.
16 mm
Torque
0.5N.m
10 and 12 Pos.
18 mm
0.5N.m
Connector
Back shell tightening collar size
1. To prevent accidental loosening of the back shell it is recommended that a small amount of primer (Loctite® 7649) and
adhesive (Loctite® 271) be applied to the threads of the insulator body before proceeding.
2. Keeping the terminated insulator body on the fixture, re-assembly the plug in order shown.
4. Using the correct back-tightening collar tighten the back shell to the specified torque.
When tightening the collar make sure that the cable will NOT turn.
5. Remove the assembly from the fixture.
Note: Loctite is a registered trademark of the Henkel Loctite Corporation.
11
BGeneral usage notes
1. Mating
2. Un-mating
Mounting panel
Receptacle
D
Cable
Plug
Push/pull locking collar
C
Cable
A
Alignment marks
D
B
C
When mounting, smooth mating will be achieved by holding plug
in any are “A” and aligning the arrow of the plug with that of the
receptacle ,then pushing the plug straight in.
When removing the plug from its connected condition, hold the
plug by push/pull locking collar (area “B”) and pull straight off.
BPrecautions
1. Do NOT apply force in excess of 30N in the directions shown below.
30 N max.
Panel
30 N max.
30 N max.
2. To maintain the water/dust protection performance and the cable clamp force, use a cable that is within the range of applicable cable diameter.
3. Consult HRS representative when using different cables.
®
12
5-23,OSAKI 5-CHOME,SHINAGAWA-KU,TOKYO 141-8587,JAPAN
PHONE: 81-3-3491-9741, FAX: 81-3-3493-2933
http://www.hirose.com
http://www.hirose-connectors.com
The contents of this catalog are current as of date of publication. Contents are subject to change without notice for the purpose of improvements.
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