Astec IMP4-2B1-02-A-XXX Intelligent mp series up to 1500 watt Datasheet

Embedded Power for
Business-Critical Continuity
Rev. 1.30.06
iMP Series
1 of 8
TM
Intelligent MP
Series
RoHS
Up to 1500 Watts
Total Power: Up to 1500 Watts
Input Voltage: 85 - 264 VAC
120-300 VDC
# of Outputs: Up to 21
Electrical Specifications
Special Features
• Full Medical EN60601 Approval
• Intelligent I2C Control
• Configurable Current Share
on all outputs >10A
• Voltage adjustment on all outputs (Manual or I2C)
• Configurable Input and Output
OK signals and indicators
• Configurable Inhibit/Enable
• Configurable Output
UP/DOWN sequencing
• Intelligent fan
(speed control/fault status)
• Customer Provided Air Option
• uP Controlled PFC input with
active Inrush protection
• I2C monitor of Voltage,
Current, and Temp
• IPMI Compliant
• Programmable Voltage, Current
Limit, Inhibit/Enable through I2C
• Optional Extended Hold-up
Module
(Semi F47 compliance)
• Power density increased by 50%
• Backward compatibility with
standard MP
• External switching frequency
sync input
• Optional Conformal Coating
• Industrial Temp Range
• No preload required
Input
Input range
85-264 VAC: 120-350 VDC
(Limited to 300VDC in medical applications)
Frequency
47-440 Hz
Inrush current
40A peak max. (soft start)
Efficiency
up to 85% @ full case load
Power Factor
0.99 typ. meets EN61000-3-2
Turn-on time
AC on 1.5 sec typ., Inhibit / Enable 150 ms typ.
Programmable
EMI Filter
CISPR 22 / EN55022 Level “B”
Leakage current
300 μA max. @ 240 VAC; 47-63Hz
Radiated EMI
CISPR 22 / EN55022 Level “B”
Holdover storage
20 ms minimum (independent of input VAC) additional
34mSEC holdover storage with optional HUP module
(Semi F47 compatible)
AC OK
>5 ms early warning min. before outputs lose regulation.
Programmable. Full cycle ride thru (50 Hz)
Harmonic distortion
Isolation
Global Inhibit/Enable
Input fuse (internal)
Warranty
Meets EN61000-3-2
Meets EN60950 and EN60601
TTL, Logic “1” and Logic “0”. Configurable.
iMP4: 10A; iMP8: 20A; iMP1: 20A (both lines fused)
2 years
Output
Adjustment range*
Margining
Overall reg
Ripple
Dynamic response
Recovery time
Overcurrent protection*
Short circuit protection
Overvoltage protection*
Single output module
Dual output module
Triple output module
Reverse voltage protection
Thermal protection*
Remote sense
Singlewire parallel
DC OK*
Minimum load
Housekeeping bias voltage
Module inhibit*
Switching frequency
Output/Output isolation
VME signal*
±10% minimum all outputs (manual)
(full module adjustment range using I2C)
±4-6% nominal analog (single output module only)
0.4% or 20 mV max. (36W modules 4% max.)
RMS: 0.1% or 10 mV, whichever is greater
Pk-Pk: 1.0% or 50 mV, whichever is greater
Bandwidth limited to 20 MHz
<2% or 100 mV, with 25% load step
To within 1% in <300 μsec.
Configurable through I2C. Single output module and main output of the dual output module 105-120% of rated output current. Aux output of dual output module 105-140% of rated
output current
Triple output module internally protected
Protected for continuous short circuit
Recovery is automatic upon removal of short
Configurable through I2C
2-5.5V 122-134% ; 6-60V 110-120%
2-6V 122-134% ; 8-28V 110-120%
No overvoltage protection provided
100% of rated output current
Configurable through I2C
All outputs disabled when internal temp exceeds safe operating range. >5 ms warning (AC OK signal) before shutdown
Up to 0.5 V total drop (not available on triple output module)
Configurable through firmware
Current share to within 2% of total rated current
+/-5% of nominal. Configurable through I2C
Not required
5 VDC @1.0Amp max. present whenever AC input is applied
Configured and controlled through I2C
250 kHz accepts external sync signal
>1 Megohm, 500V
DC OK signal programmable through I2C to function
as POR signal
Environmental
Specifications
Operating
temperature
-40° to 70°C ambient. Derate
each output 2.5% per degree
from 50° to 70°C.
( -20°C start up)
Storage
-40°C to +85°C
temperature
Electromagnetic Designed to meet EN61000susceptibility
4; -2, -3, -4, -5, -6, -8, -11
Level 3
Humidity
Operating; non-condensing
10% to 95% RH
Vibration
IEC68-2-6 to the levels of
IEC721-3-2
MTBF
demonstrated
>550,000 hours at full load,
220VAC and 25°C ambient
conditions
Safety
UL
CSA
VDE
BABT
CB
CE
UL60950/UL2601
CSA22.2 No. 234 Level 5
EN60950/EN60601
Compliance to
EN 60950/EN60601 BS 7002
Certificate and report
Mark to LVD
*Can be controlled via I2C
Output Module Line-up
Module Code
Module Type
1
Single
2
Single
3
Single
Max output power
Max output current
Output voltages available*
Standard voltage increments
Remote sense
Remote margin
V-Program - I2C Control
Active Current Share
Module Inhibit - I2C Control
Module Inhibit - Analog
Over voltage / Over current protection
Minimum load required
Slots occupied in any iMP case
210W
35A
2-60V
25
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
1
360W
60A
2-60V
25
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
2
750W
150A
2-60V
25
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
3
*Programmable
4
Dual
Rev. 1.30.06
iMP Series
2 of 8
None
Triple
144W
36W
10A
2A
5, 12-15, 28-30V 2-6, 12-15, 28-30V 8-15V 8-28V 2-28V
19
18
Yes
No
No
Yes
No
No
No
No
No
No
Yes
Yes
Yes
Yes
Yes
No
No
No
Yes
No
Yes
Yes
Yes
Yes
Yes
No
No
No
No
No
Yes
Yes
Yes
Yes
Yes
No
No
No
No
No
1
1
Embedded Power for
Business-Critical Continuity
Rev. 1.30.06
iMP Series
3 of 8
Output Module Voltage/Current
Ordering Information
Voltage
Voltage
Single Output Module Code
Code
Slot 2
Slot 1
Slot 2
Slot 2
Slot 1 Slot 1
iMP8
3
2
1
Slot 3 Slot 3
Slot 4
5 4
iMP4
Slot 3
Slot 5
Slot 4
6
Slot 4
Slot 6
Slot 6
Slot 7
7
Slot 5 Slot 5
PARALLEL CODES
available slots
available slots
iMP1
available slots
0 = no parallel
1=1&2
2=2&3
3=3&4
4=4&5
5=3&4&5
6=5&6
7=4&5&6
8=6&7
9 = 3 & 4, 6 & 7
2V
2.2V
3V
3.3V
5V
5.2V
5.5V
6.0V
8.0V
10V
11V
12V
14V
15V
18V
20V
24V
28V
30V
33V
36V
42V
48V
54V
60V
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
T
U
V
W
X
Y
Non-std*
Z
1
35A
35A
35A
35A
35A
35A
34A
23A
20A
18A
17A
17A
14A
14A
11A
10.5A
8.5A
6.7A
6.5A
6.2A
5.8A
4.2A
4.0A
3.7A
3.5A
2
60A
60A
60A
60A
60A
60A
58A
42A
36A
32A
31A
30A
21A
20A
19A
18A
15A
12.8A
12A
11A
10A
7.5A
7.5A
6.0A
6.0A
3
150A
150A
150A
150A
150A
150A
137A
80A
80A
75A
68A
62.5A
53.5A
50A
41.6A
37.5A
31.3A
26.8A
25A
22.7A
20.8A
17.9A
15.6A
13.9A
12.5A
Dual Output
V1
—
—
—
—
10A
—
—
—
—
—
—
10A
9A
8A
—
—
4A
3A
—
—
—
—
—
—
—
Triple Output
V2
10A
10A
10A
10A
10A
10A
10A
10A
—
—
—
4A
4A
4A
—
—
2A
2A
—
—
—
—
—
—
—
V1
—
—
—
—
—
—
—
—
1A
1A
1A
1A
1A
1A
—
—
—
—
—
—
—
—
—
—
—
V2
—
—
—
—
—
—
—
—
1A
1A
1A
1A
1A
1A
0.5A
0.5A
0.5A
0.5A
V3
2A
2A
2A
2A
2A
2A
2A
2A
1A
1A
1A
1A
1A
1A
0.5A
0.5A
0.5A
0.5A
—
—
—
—
—
—
—
—
—
—
—
—
I2C
Adjustment
Ranges
1.8 - 6.1
5.4 - 13.2
12.6 - 22.0
21.6 - 39.6
37.8 - 60.0
Special Voltage - Consult Factory for specifications
*Note: Increments of current not shown can be achieved by paralleling modules
(add currents of each module selected).
Case Size
iMP1*
Case Size (mm)
4 = 2.5" x 5" x 10"; 750W - 1100W, 5 Slots
(63.5 x 127 x 254)
8 = 2.5" x 7" x 10"; 1000W - 1200W, 6 Slots
(63.5 x 177.8 x 254)
1 = 2.5" x 8" x 11"; 1200W - 1500W, 7 Slots
(63.5 x 203.2 x 279.4)
*Note: Add "-E" after iMP4 to denote IEC
input option. eg. iMP4-E-...
(Not available on iMP8 or iMP1.)
Module/Voltage/Option Codes
First - Module Code
Second - Voltage Code
Third - Option Code
- 3L0 - 2E2 - 1Q1 - 4LL0 Module Codes
Module/Voltage/Option Codes
Module Codes:
(None) = 36W Triple O/P (1 slot)
1 = 210W Single O/P (1 slot)
2 = 360W Single O/P (2 slot)
3 = 750W Single O/P (3 slot)
4 = 144W Dual O/P (1 slot)
5 - 9 = Future
Voltage Codes:
See Output Module Voltage/Current
table above
Option Codes:
0 = Standard
1 = Module Enable
2 = Constant Current
3 - 9 = Future
Software Code
Case Option Codes
00
Case Option Codes
First Digit
0 - 9 = Parallel Code
Second Digit
0 = No Options
1 = Reverse Air
2 = Extended Hold Up (1 slot)*
3 = Global Enable
4 = Fan Off w/Inhibit
5 = Opt 1 + Opt 3
6 = Opt 1 + Opt 4
7 = Opt 3 + Opt 4
8 = Opt 1 +3 +4
9 = Future
*Meets Semi F47
-
A
Hardware Code
-
###
Factory Assigned for Modified Standards
Standard is "A" - Software Code
"Blank" - Hardware Code
Embedded Power for
Business-Critical Continuity
Drawings
Rev. 1.30.06
iMP Series
4 of 8
Single 210 Watt
.44 (11.2 )
iMP Modules
(2X)
M4X8 SCREWS (2X)
DC-DC Converter Output Modules
Control Signal Information, J1 Control Connector
Pin No.
1
2
3
4
5
6
7
8
9
10
Function
+ Remote Sense
single or dual o/p main
Remote Margin / V. Program single o/p
Margin High
single o/p
- Remote Sense / Margin Low single or dual o/p main
Spare
Module, Isolated Inhibit
single or dual o/p
Module Inhibit return
single or dual o/p
Current Share (SWP)
single or dual o/p main
+ Remote Sense V2
dual o/p, single is spare
- Remote Sense V2
dual o/p, single is spare
*Note: All iMP modules have a green DCOK LED.
.48 (12.1)
V-
1.38
(35.1)
V ADJ
.44 (11.3)
PIN 1
.32
(8.1)
Single 250 Watt
Single 360 Watt
.59
(15.0)
.63 (16.0)
V+
.33 (8.5)
.63
(16.0)
V+
M4X8 SCREWS (4X)
VPIN 1
V.44
(11.3)
M4X8 SCREWS (4X)
.61 (15.6)
1.24 (31.6) (2X)(2X)
.48 (12.1)
1.38 (35.1)
(2X)
(2X)
.44 (11.3)
V+
V ADJ
V ADJ
.32
(8.1)
PIN 1
.32 (8.1)
Triple 36 Watt
Dual 144 Watt
.46 (11.7)
V1 ADJ
V1 +
(4X)
V1 -
V1+
V1V2 ADJ
V2+
V2PIN 1
V3+
V3DC OUTPUT CONNECTION
V2 +
V2 .30 (7.5)(3X)
1.17 (29.7)
.42 (10.7)
.32
(8.1)
V2 ADJ
V1 ADJ
PIN 1
.84
(21.3)
M3X8 SCREWS (4X)
.48
(12.1)
V3 ADJ
Embedded Power for
Business-Critical Continuity
iMP Series
iMP4 (750/1100 Watts Max)
5-Inch Case Size: iMP4: 2.5” x 5” x 10” (63.5mm x 127mm x 254mm)
Weight: iMP4 Case: 2.6 lbs. • 36 W Triple: 0.5 lb. 210 W Single: 0.6 lb.
• 360 W Single 1.0 lb. • 600 W Single: 2.0 lbs. 144 W Dual: 0.6 lb.
Horizontal both sides
Notes
1. Input: Barrier type. Three No. 6-32 B.H. screws (0.375” centers). Max torque: 6 in-lbs. (0.67 N-m).
2. Control connectors: (J1) 10 position housing, gold plated contacts. Mates with Molex 90142-0010 housing with 90119-2110 crimp contacts (Molex C Grid III Series) or AMP Model number 87977-3 with 87309-8 pins. Connector kit includes mating connector and 10 pins,
Astec part #70-841-004. J2 10 position housing (Landwin 2051P1000T). Mates with housing 205051000 (Landwin) with 2053T011P (Landwin) pins.
3. Chassis material: aluminum with chemical film coating (conductive).
4. All dimensions are in millimeters and inches, and are typical.
5. Customer mounting -3 sides M4, bottom also includes 8-32 mounting holes. Max. penetration is 0.150” (3.8mm). Max. torque: 5in-lbs.
6. Output module connections: All single O/P modules are M4 x 8mm screws. Max. torque: 10in-lbs.
Dual O/P module is M3 x 8mm screws. Max. torque: 5 in-lbs.
Triple O/P module is .045” square pins on .156” centers. Mates with Molex 09-50-8063 or equivalent.
Rev. 1.30.06
iMP Series
5 of 8
Embedded Power for
Business-Critical Continuity
iMP Series
iMP8 (1000/1200 Watts Max)
7-Inch Case Size: iMP8: 2.5” x 7” x 10” (63.5mm x 177.8mm x 254mm)
Weight: iMP8 Case: 4.1 lbs. • 36 W Triple: 0.5 lb. • 210 W Single: 0.6 lb.
• 360 W Single: 1.0 lb. • 600 W Single: 2.0 lbs. 144 W Dual: 0.6 lb.
Rev. 1.30.06
iMP Series
6 of 8
M4 MOUNTING HOLES
(4X) MARKED AS X
y
x
y x
M4 MTG HOLES
(4X) MARKED AS X
#8-32 MTG HOLES
(4X) MARKED AS Y
Notes
1. Input: Barrier type. Three No. 6-32 B.H. screws (0.375” centers). Max torque: 6 in-lbs. (0.67 N-m).
2. Control connectors: (J1) 10 position housing, gold plated contacts. Mates with Molex 90142-0010 housing with 90119-2110 crimp contacts (Molex
C - Grid III Series) or AMP Model number 87977-3 with 87309-8 pins. Connector kit includes mating connector and 10 pins,
Astec part #70-841-004. J2 10 position housing (Landwin 2051P1000T). Mates with housing 205051000 (Landwin) with 2053T011P (Landwin) pins.
3. Chassis material: aluminum with chemical film coating (conductive).
4. All dimensions are in millimeters and inches, and are typical.
5. Customer mounting -3 sides M4, bottom also includes 8-32 mounting holes. Max. penetration is 0.150” (3.8mm). Max. torque: 5in-lbs.
6. Output module connections: All single O/P modules are M4 x 8mm screws. Max. torque: 10in-lbs.
Dual O/P module is M3 x 8mm screws. Max. torque: 5 in-lbs.
Triple O/P module is .045” square pins on .156 centers. Mates with Molex 09-50-8063 or equivalent.
Embedded Power for
Business-Critical Continuity
iMP Series
iMP1 (1200/1500 Watts Max)
8-Inch Case Size: iMP1: 2.5” x 8” x 11” (63.5mm x 203.2mm x 279.4mm)
Weight: iMP1 Case: 5.0 lbs. • 36 W Triple: 0.5 lbs. • 210 W Single: 0.6 lbs.
• 360 W Single: 1.0 lb. • 600 W Single: 2.0 lbs. 144 W Dual: 0.6 lb.
M4 MOUNTING HOLES (4X)
IDENTICAL BOTH SIDES
171.45
38.10
#8-32 MOUNTING HOLES
(4X) MARKED AS Y
171.45
xy
xy
177.8
x
19.05
y
xy
M4 MOUNTING HOLES (4X)
MARKED AS X
Notes
1. Input: Barrier type. Three No. 6-32 B.H. screws (0.375” centers). Max torque: 6 in-lbs (0.67 N-m).
2. Control connectors: (J1) 10 position housing, gold plated contacts. Mates with Molex 90142-0010 housing with 90119-2110 crimp contacts (Molex C Grid III Series) or AMP Model number 87977-3 with 87309-8 pins. Connector kit includes mating connector and 10 pins,
Astec part #70-841-004. J2 10 position housing (Landwin 2051P1000T). Mates with housing 205051000 (Landwin) with 2053T011P (Landwin) pins.
3. Chassis material: aluminum with chemical film coating (conductive.
4. All dimensions are in millimeters and inches, and are typical.
5. Customer mounting -3 sides M4, bottom also includes 8-32 mounting holes. Max. penetration is 0.150” (3.8mm). Max. torque: 5in-lbs.
6. Output module connections: All single O/P modules are M4 x 8mm screws. Max. torque: 10in-lbs.
Dual O/P module is M3 x 8mm screws. Max. torque: 5 in-lbs.
Triple O/P module is .045” square pins on .156 centers. Mates with Molex 09-50-8063 or equivalent.
Rev. 1.30.06
iMP Series
7 of 8
Embedded Power for
Business-Critical Continuity
iMP Case Specifications
iMP4
Astec Power
S
L
O
T
S
L
O
T
S
L
O
T
5
4
3
S
L
O
T
S
L
O
T
2
1
Input
4 =2.5" x 5" x 10" 5 available slots
iMP4
(63.5 x 127 x 254)
90-264VAC
180-264VAC
750W max.
1100W max.
S
L
O
T
5
S
L
O
T
6
S
L
O
T
4
S
L
O
T
3
S
L
O
T
2
S
L
O
T
1
Input
iMP1 only
8 =2.5" x 7" x 10" 6 available slots
iMP8
(63.5 x 177.8 x 254)
1 =2.5" x 8" x 11" 7 available slots
iMP1
(63.5 x 203.2 x 279.4)
85-264VAC
180-264VAC
1000W max.
1200W max.
1200W max.
1500W max.
1
N
2
~
AC Input
Pin No.
1
2
3
3
Figure 2. Connector J1
1
5
6
10
Mates with
Molex 90142-0010
Amp 87977-3
Figure 3. Connector J2
10
2
9
1
Mates with
Landwin 2050S/000 Housing
2053T011P Pin
Units 2111-2116, Level 21
Tower 1, Metroplaza
223, Hing Fong Road
Kwai Fong, New Territories
Hong Kong
Telephone: +852 2437 9662
Facsimile: +852 2402 4426
For global contact, visit:
www.astecpower.com
[email protected]
Pin Connectors
Figure 1. AC Input
5810 Van Allen Way
Carlsbad, CA 92008
USA
Telephone: +1 760 930 4600
Facsimile: +1 760 930 0698
Technical Support: +1 888 41 ASTEC
or +1 407 241 2752
Waterfront Business Park
Merry Hill, Dudley
West Midlands, DY5 1LX
United Kingdom
Telephone: +44 (0) 1384 842 211
Facsimile: +44 (0) 1384 843 355
iMP8 and iMP1
S
L
O
T
7
Rev. 1.30.06
iMP Series
8 of 8
Function
AC Neutral
AC Line (Hot)
Chassis (Earth) Ground
PFC Input Connector (control and signals)
Pin No.
1
2
3
4
5
6
7
8
9
10
Function
Input AC OK - "Emitter"
Input AC OK - "Collector"
Global DC OK - "Emitter"
Global DC OK - "Collector"
External Sync
Gobal Inhibit / Optional Enable Logic "0"
Gobal Inhibit / Optional Enable Logic "1"
Gobal Inhibit / Optional Enable Return
+5VSB Housekeeping
+5VSB Housekeeping Return
I C Bus Output Connector
2
Pin No.
1
2
3
4
5
6
7
8
Function
5VCC External Bus
Serial Data Signal
Secondary Return
Serial Clock Signal
Address Bit 2
Address Bit 1
Address Bit 0
No connection
While every precaution has been taken to ensure
accuracy and completeness in this literature, Astec
Power assumes no responsibility, and disclaims
all liability for damages resulting from use of this
information or for any errors or omissions.
Printed in US A
01.06
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