IRF IRK320 Magn-a-pak power module Datasheet

Bulletin I27090 rev. C 05/02
IRK. SERIES
MAGN-A-pak
 Power Modules
STANDARD RECOVERY DIODES
Features
High voltage
Electrically isolated base plate
250A
270A
320A
3000 V RMS isolating voltage
Industrial standard package
Simplified mechanical designs, rapid assembly
High surge capability
Large creepage distances
UL E78996 approved
Description
This new IRK series of MAGN-A-paks uses high voltage
power diodes in two basic configurations. The semiconductors are electrically isolated from the metal base ,
allowing common heatsinks and compact assemblies to
be built. They can be interconnected to form single
phase or three phase bridges and the single diode
module can be used in conjunction with the thyristor
modules as a freewheel diode. These modules are
intended for general purpose applications such as
battery chargers, welders and plating equipment and
where high voltage and high current are required (motor
drives, etc.).
Major Ratings and Characteristics
Parameters
IF(AV)
250
270
320
A
100
100
100
°C
393
424
502
A
@ 50Hz
7015
8920
10110
A
@ 60Hz
7345
9430
10580
A
@ 50Hz
246
398
511
KA2s
@ 60Hz
225
363
466
KA2s
2460
3980
5110
KA2√s
@ TC
IF(RMS)
IFSM
I2t
IRK.250.. IRK.270.. IRK.320.. Units
I2√t
VRRM
TJ
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Up to 2000 Up to 3000 Up to 2000
-40 to 150
V
C
o
1
IRK.250, .270, .320 Series
Bulletin I27090 rev. C 05/02
ELECTRICAL SPECIFICATIONS
Voltage Ratings
Type number
Voltage
Code
VRRM , Maximum repetitive
peak reverse voltage
V
VRSM , Maximum non-repetitive
peak reverse voltage
V
IRRM Max
@ 150°C
mA
IRK.250-
04
400
500
50
IRK.270-
08
800
900
IRK.320-
IRK.320-
12
1200
1300
16
1600
1700
20
2000
2100
24
2400
2500
30
3000
3100
50
Forward Conduction
Parameters
IF(AV)
IRK.250 IRK.270 IRK.320 Units Conditions
Maximum average forward current
250
270
320
@ Case temperature
100
100
100
A
180o conduction, half sine wave
C
o
IF(RMS) Maximum RMS forward current
393
424
502
A
as AC switch
IFSM
7015
7345
8920
9340
10110
10580
A
t = 10ms No voltage
t = 8.3ms reapplied
I2t
I2√t
Maximum peak, one-cycle forward,
non-repetitive surge current
5900
7500
8500
t = 10ms 100% VRRM
6180
7850
8900
t = 8.3ms reapplied
246
225
398
363
511
466
KA2s t = 10ms No voltage
t = 8.3ms reapplied
174
281
361
t = 10ms 100% VRRM
159
257
330
Maximum I2√t for fusing
2460
3980
5110
Maximum I2t for fusing
Sinusoidal half wave,
Initial TJ = TJ max
t = 8.3ms reapplied
KA2√s t = 0.1 to 10ms, no voltage reapplied
VF(TO)1 Low level val. of threshold voltage
0.79
0.74
0.69
V
VF(TO)2 High level val. of threshold voltage
0.92
0.87
0.86
V
rt1
Low level forward slope resistance
0.63
0.94
0.59
mΩ
rt2
High level forward slope resistance
0.49
0.81
0.44
mΩ
VFM
Maximum forward voltage drop
1.29
1.48
1.28
V
(16.7% x π x IF(AV) < I < π x IFAV)), TJ = TJ max.
(I > π x IF(AV)), TJ = TJ max.
(16.7% x π x IF(AV) < I < π x IF(AV)) TJ = TJ max.
(I > π x IF(AV)), TJ = TJ max.
IFM = π x IF(AV), TJ = TJ max., 180o conduction
Av. power = VF(TO) x IF(AV) + rf x (IF(RMS))2
Blocking
Parameter
IRRM
Max. peak reverse leakage
IRK.250 /.270 /.320
Units Conditions
50
mA
3000
V
TJ = 150oC
current
VINS
2
RMS isolation voltage
50Hz, circuit to base, all terminals shorted, t =1sec
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IRK.250, .270, .320 Series
Bulletin I27090 rev. C 05/02
Thermal and Mechanical Specifications
Parameter
IRK.250 / .270 / .320
TJ
Max. junction operating
temperature range
Tstg
Max. storage temperature range
RthJC
Max. thermal resistance,
junction to case
RthCS
Max. thermal resistance,
case to heatsink
T
Mounting torque ±10%
MAP to heatsink
busbar to MAP
wt
-40 to 150
°C
-40 to 150
0.16
0.125
Approximate weight
Units Conditions
°C
0.125
K/W
Per junction, DC operation
0.035
K/W
Mounting surface flat, smooth and greased
Per module
4 to 6
8 to 10
Nm
800 (30)
g (oz)
A mounting compound is recommended
and the torque should be rechecked after
a period of 3 hours to allow for the spread
of the compound
∆R Conduction (per Junction)
(The following table shows the increment of thermal resistance R thJC when devices operate at different conduction angles than DC)
Devices
Sinusoidal conduction @ TJ max.
Rectangular conduction @ TJ max.
180o
120o
90o
60o
30o
180o
120o
90o
60o
30o
IRK.250-
0.009
0.010
0.014
0.020
0.032
0.007
0.011
0.015
0.021
0.033
IRK.270-
0.008
0.012
0.014
0.020
0.032
0.007
0.011
0.015
0.020
0.033
IRK.320-
0.008
0.010
0.013
0.020
0.032
0.007
0.011
0.015
0.020
0.033
Units
K/W
Ordering Information Table
Device Code
11
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-
IRK
D
1
2
32020 3
2424
4
Module type
2
-
Circuit configuration
3
-
Current rating: IF(AV) x 10 rounded
4
-
Voltage code: Code x 100 = VRRM (see Voltage Rating Table)
3
IRK.250, .270, .320 Series
Bulletin I27090 rev. C 05/02
Outline Table
-
4
IRKC...
IRKJ...
150
IRK.250.. Series
R thJC (D C ) = 0.16 K/W
140
130
C ond uctio n Angle
120
110
100
30
60
90
90
120
180
80
0
50
100
150
200
250
300
M a xim um Allo w a ble C a se Te m p er atur e ( C )
M a xim um A llow a b le C a se T em p erature ( C )
IRKD...
All dimensions in millimeters (inches)
Dimensions are nominal
Full engineering drawings are available on request
UL identification number for cathode wire: UL 1385
UL identification number for package: UL 94V0
IRKE...
150
IRK.250.. Se ries
R thJC (D C ) = 0.16 K/W
140
130
120
C ond uctio n Perio d
110
30
60
100
90
120
90
180
DC
80
0
50
100 150 200 250 300 350 400
Averag e Forw ard C urre nt (A)
A vera ge Forw a rd C urre n t (A)
Fig. 1 - Current Ratings Characteristics
Fig. 2 - Current Ratings Characteristics
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IRK.250, .270, .320 Series
300
180
120
90
60
30
250
200
R M S Lim it
150
100
C o nd uctio n Angle
IRK.250.. Se ries
T J = 150 C
50
0
0
50
100
150
200
450
M ax im um Ave ra ge Fo rw ard Pow e r Lo ss (W )
M axim um Ave ra ge Fo rw ard Pow e r Lo ss ( W )
Bulletin I27090 rev. C 05/02
250
DC
180
120
90
60
30
400
350
300
250
200
RM S Lim it
150
Co nd uctio n P erio d
100
IRK.250.. Se ries
T J= 150 C
50
0
0
50
Ave ra g e Fo rw ard C urre n t (A)
100 150 200 250 300 350 400
A verag e Fo rw a rd C urre nt (A)
Fig. 4 - Forward Power Loss Characteristics
Fig. 3 - Forward Power Loss Characteristics
K/
W
W
K/
K/
02
W
-D
400
08
0.
180
(Sin e )
12
=
0.
A
0.
500
S
R th
0. 2
W
ta
K/
el
M axim um To ta l Fo rw ard Pow e r Loss (W )
600
R
300
DC
0.2
5K
/W
0.4
200
IRK .250.. Se rie s
Pe r Jun c tio n
T J = 150 C
100
K/W
0 .6 K
/W
0
0
50
100 150 200 250 300 350 400
0
Total RM S O utput C urre nt (A )
25
50
75
100
125
150
M axim um Allow ab le Am b ie nt Te m p erature ( C )
Fig. 5 - Forward Power Loss Characteristics
. 01
=0
/W
3K
A
R th S
W
W
K /W
W
e
-D
6K
/
600
5K
/W
lt a
0 .2
K/
W
0. 1
08
K/
K/
1
0.0
800
0.
05
0.
180
(Sin e )
180
(Re c t)
1000
0.
R
M a xim um Total Po we r Lo ss (W )
1200
400
2 x IRK.25 0.. Series
Sing le Ph ase Brid ge
C onn ected
T J = 150 C
200
0.3 5
K/W
0
0
100
200
300
400
To ta l O utpu t C u rren t (A )
500
0
25
50
75
100
125
150
M a xim um Allo w a b le Am b ie nt Te m p era ture ( C )
Fig. 6 - Forward Power Loss Characteristics
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5
IRK.250, .270, .320 Series
Bulletin I27090 rev. C 05/02
6K
/W
R
0 .2 5
lt a
200
/W
e
-D
3 x IR K.25 0.. Series
Three Ph a se Brid ge
C on n ected
T J = 1 50 C
400
/W
5K
600
2K
.0 0
=0
0 .1
800
W
A
0. 1
W
/W
120
(R ect)
1000
K/
S
R th
1200
K/
2K
08
0.0
0.
06
W
1400
K/
0.
04
1600
0.
M axim um Tota l Pow er Loss (W )
1800
K /W
0 .3 5 K
/W
0
0
100 200 300 400 500 600 700 800
0
Tota l O u tp u t C urrent (A )
25
50
75
100
125
150
M axim u m A llowa b le A m b ien t Tem p era tu re ( C )
6500
P eak H a lf Sine W av e Forw a rd C urren t (A)
Pea k Half Sin e W a ve For w ard Cu rren t (A)
Fig. 7 - Forward Power Loss Characteristics
At An y Ra te d Lo a d C o n d itio n A nd W ith
R a ted V RR M A p p lie d F o llo w ing Surg e.
In itia l T J = 1 50 C
@ 60 H z 0.00 83 s
@ 50 H z 0.01 00 s
6000
5500
5000
4500
4000
3500
3000
2500
IR K.2 50 .. Series
Per Ju n ctio n
2000
1500
1
10
100
7000
M axim um No n Re pe titive Surg e C urre nt
Versu s Pulse Train D u ra tio n .
In itial T J = 1 50 C
N o Vo ltag e R eap p lied
Ra ted V RRM Rea p plied
6500
6000
5500
5000
4500
4000
3500
3000
2500
IRK.2 50.. Series
Per Junctio n
2000
1500
0.01
Nu m b er O f E qu a l Am plitu d e Half C y c le C u rre nt Pu lse s (N)
T J = 150 C
1000
100
IRK.250 .. Series
Per Jun ctio n
10
0.5
1
1.5
2
2.5
3
3.5
4
In sta n ta n eo us Fo rw a rd V olta g e (V )
Fig. 10 - Forward Voltage Drop Characteristics
6
Fig. 9 - Maximum Non-Repetitive Surge Current
Tra nsie nt T herm al Im peda nc e Z thJC (K/W )
Instan tan e o us For wa rd C u rrent (A)
T J = 25 C
1
Pu lse Tra in D uration (s)
Fig. 8 - Maximum Non-Repetitive Surge Current
10000
0.1
1
Stead y State V a lue:
R thJC = 0.16 K/W
(D C O pe ra tion)
0.1
0.01
IRK.250.. Series
Per Junctio n
0.001
0.001
0.01
0.1
1
10
100
Squ are W ave Pulse Dura tio n (s)
Fig. 11 - Thermal Impedance ZthJC Characteristics
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IRK.250, .270, .320 Series
IRK.270.. Se ries
R thJC (D C) = 0.125 K/W
140
130
C onductio n Angle
120
110
30
100
60
90
90
120
180
80
0
50
100
150
200
250
150
M a xim um Allow ab le C a se Tem p erature ( C )
150
300
IRK.270.. Series
R thJC (D C ) = 0.125 K/W
140
130
120
Co nd uctio n P erio d
110
30
100
60
90
120
90
180
DC
80
0
100
200
300
400
A ve rag e Forw ard Curre nt (A)
A vera ge Forw a rd C urre n t (A)
Fig. 12 - Current Ratings Characteristics
Fig. 13 - Current Ratings Characteristics
400
350
180
120
90
60
30
300
250
R M S Lim it
200
150
C o nd uctio n An gle
100
IRK.270.. Se rie s
T J= 150 C
50
0
0
50
100
150
200
250
300
500
500
M a xim um A vera ge Fo rw ard Pow e r Loss (W )
M axim um A verage Forw ard Pow er Loss (W )
M axim um A llo w a ble C a se Te m p er a tur e ( C )
Bulletin I27090 rev. C 05/02
DC
180
120
90
60
30
450
400
350
300
RM S Lim it
250
200
150
C o nd uctio n P erio d
100
IRK.270.. Se ries
T J = 150 C
50
0
0
50 100 150 200 250 300 350 400 450
A ve ra g e Fo rw a rd C urre n t (A )
A verag e Fo rw ard C urren t (A )
Fig. 14 - Forward Power Loss Characteristics
Fig. 15 - Forward Power Loss Characteristics
W
-D
el
W
ta
R
0 .3
0. 4
200
IRK .270.. Serie s
P e r Jun c tio n
T J = 150 C
100
W
W
6K
/
0 .2
DC
300
K/
K/
400
K/
02
0.
0.1
180
(Sin e )
06
=
500
1
SA
0.
th
0.
600
R
M axim um To tal Forw a rd Pow e r Loss (W )
700
5K
/W
K /W
K/W
0 .6 K
/W
0
0
50
0
100 150 200 250 300 350 400
To tal R M S Ou tput C urrent (A )
25
50
75
100
125
150
M a xim um Allo w a b le Am bie nt Tem p erature ( C )
Fig. 16 - Forward Power Loss Characteristics
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IRK.250, .270, .320 Series
Bulletin I27090 rev. C 05/02
=
0 .0
2K
/W
-D
e lt
a
R
200
SA
2 x IRK.270.. Series
Sin g le Ph a se Brid ge
C on ne c t ed
T J = 150 C
400
th
2K
/W
0 .1
600
W
8K
/W
0 .1
800
K/
W
0.0
W
1000
K/
1200
06
K/
180
(Sine )
180
(Re c t)
04
0.
1400
R
0.
1600
3
0.
M axim um To ta l Po w e r Loss (W )
1800
6K
/W
0. 25
K/W
0. 4 K /W
0. 6 K /W
0
0
100
200
300
400
500
To ta l O utp ut C urre n t (A )
600
0
25
50
75
100
125
150
M a xim um A llo w a b le A m b ie n t Tem p e ra ture ( C )
Fig. 17 - Forward Power Loss Characteristics
0.
2100
02
6K
/W
-D
el
ta
R
K/
0. 1 6
3 x IRK.270.. Series
Th re e Ph a se B rid g e
C on n ec ted
T J = 150 C
300
W
0.1
900
600
K/
120
(Rec t)
1200
0.
1500
W
=
0. 0
K/
A
1800
04
hS
R t
M a xim um Total Pow er Lo ss (W )
2400
0. 2 5
W
K/W
K/ W
0 .4 K /
W
0.6 K/ W
0
0
200
400
600
Tota l O utp ut C urren t (A )
800
0
25
50
75
100
125
150
M a xim um A llow ab le A m b ien t T em p era ture ( C )
8000
A t A ny Ra ted Lo a d C o nd itio n A nd W ith
Ra te d VRRM A p p lied Fo llow ing Surge.
In itial T J = 15 0 C
@ 6 0 Hz 0.00 83 s
@ 5 0 Hz 0.01 00 s
7000
6000
5000
4000
3000
IRK.27 0.. Series
Per Ju nction
2000
1
8
10
100
Pea k Half Sine W ave Fo rw ar d Cu rren t (A )
P ea k Ha lf Sin e W a ve Forw a rd C urren t (A)
Fig. 18 - Forward Power Loss Characteristics
9000
8000
7000
M a xim u m N o n Re p etitiv e Surg e C urre n t
Versu s Pulse Tra in Du ra tion .
Initia l T J = 15 0 C
No Vo ltag e R ea p p lied
R ated V RRM Rea p plied
6000
5000
4000
3000
2000
0.01
IR K.270 .. Series
Per Jun ction
0.1
1
Nu m b er O f E qu a l Am plitu d e Half C y c le C u rre nt Pu lse s (N)
Pu ls e Train D u ra tio n (s)
Fig. 19 - Maximum Non-Repetitive Surge Current
Fig. 20 - Maximum Non-Repetitive Surge Current
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IRK.250, .270, .320 Series
Bulletin I27090 rev. C 05/02
Transien t Therm al Im pe dance Z thJC (K/W )
Instanta ne ous Fo rw ard C urre n t (A)
10000
T J= 25 C
T J= 150 C
1000
100
IRK.270.. Series
Per Junctio n
10
0.5
1
1.5
2
2.5
3
3.5
4
1
Ste a d y Sta te V a lue :
R thJC = 0.45 K/W
(D C O p e ra tio n)
0.1
0.01
IR K.270.. Series
Per Jun ctio n
0.001
0.001
150
IRK.320.. Series
R thJC (D C ) = 0.125 K/W
130
C ond uctio n Angle
120
110
30
60
100
90
120
90
180
80
0
50
100
150
200
250
300
350
130
C ond uctio n P erio d
120
110
30
60
100
90
120
90
180
200
150
C ond uctio n An gle
100
IRK.320.. Serie s
T J = 150 C
0
50
100
150
200
250
300
350
A vera g e Fo rw a rd C urren t (A )
Fig. 25 - Forward Power Loss Characteristics
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M a xim um A ve ra g e Fo rw ard Po w e r Loss (W )
M axim um A verag e Fo rw ard Pow er Loss (W )
RM S Lim it
0
DC
80
0
100
200
300
400
500
600
Averag e Fo rw ard C urrent (A)
180
120
90
60
30
50
100
Fig. 24 - Current Ratings Characteristics
400
250
10
IRK.320.. Se ries
R thJC (D C ) = 0.125 K/W
140
Avera ge Fo rw ard C urrent (A)
300
1
150
Fig. 23 - Current Ratings Characteristics
350
0.1
Fig. 22 - Thermal Impedance ZthJC Characteristics
M a xim um A llo w a ble C ase Te m pera tu re ( C )
M a xim um A llow a ble C ase T e m p erature ( C )
Fig. 21 - Forward Voltage Drop Characteristics
140
0.01
Squ a re W a ve Pulse D ura tio n (s)
In sta nta n eo us Forw a rd V olta g e (V )
500
DC
1 80
1 20
90
60
30
450
400
350
300
250
R M S Lim it
200
C o n d u ction Pe rio d
150
IRK.32 0.. Series
Per Jun ction
T J = 150 C
100
50
0
0
100
200
300
400
500
600
A vera ge Fo rw a rd C urre nt (A )
Fig. 26 - Forward Power Loss Characteristics
9
IRK.250, .270, .320 Series
Bulletin I27090 rev. C 05/02
0.
W
=
02
W
K/
W
R
0 .3
W
K/W
0 .4
200
W
ta
K/
DC
300
el
6K
/
0 .2
-D
0.1
400
K/ W
0 .6
IR K.320.. Serie s
P e r Jun c tion
T J = 150 C
100
A
K/
K/
W
500
1
K/
06
0.
180
(Sine )
04
0.
600
hS
R t
0.
M axim um Total Forw ard P ow er Loss (W )
700
K /W
0
0
100
200
300
400
500
0
Total R M S O utput C urre nt (A )
25
50
75
100
125
150
M a xim um Allo w a ble Am b ien t Te m p era ture ( C )
Fig. 27 - Forward Power Loss Characteristics
1400
W
.0
=0
K/
W
A
K/
W
/
2K
W
2K
/W
-D
e lt
aR
M a xim um Total Pow er Lo ss (W )
3
04
0 .1
6K
/W
0 . 25
K/ W
0 .5 K
/W
2 x IRK.320.. Series
Sin gle P ha se Brid g e
C on n ec te d
T J = 150 C
200
S
R th
0.
0.1
600
400
K/
W
800
08
K/
1000
06
180
(Sin e)
180
(Re ct)
0 .0
0.
0.
1200
0 .6 K /W
0
0
100
200
300
400
500
600
0
To ta l O utp ut C urre nt (A )
25
50
75
100
125
150
M axim um Allo w ab le A m bie n t Tem p e ra ture ( C )
Fig. 28 - Forward Power Loss Characteristics
28 00
h
R t
W
-D
el
W
ta
R
0 .0
12 00
W
K/
6K
/
K/
0 .0
K/
02
05
0.
120
(R e c t)
16 00
04
=
0.
W
20 00
K/
0.
SA
03
M a xim um Total Po w e r Loss (W )
0.
24 00
W
8K
/W
0 . 12
800
3 x IRK .320.. Se rie s
Thr ee Pha se Bridge
C on ne cte d
T J = 150 C
400
K/ W
0 .2 K
/W
0. 3 K /W
0.6 K/ W
0
0
200
400
600
800
Total O utput C urre nt (A )
10000
25
50
75
100
125
150
M axim um Allow a ble Am bien t Tem pera ture ( C )
Fig. 29 - Forward Power Loss Characteristics
10
www.irf.com
IRK.250, .270, .320 Series
10000
A t A n y Ra te d Lo ad C ondition A nd W ith
R ated VRRM A p p lie d Fo llo w ing Surg e .
In itial T J = 150 C
@ 60 H z 0.0083 s
@ 50 H z 0.0100 s
9000
8000
7000
6000
5000
4000
IR K.320 .. Series
Per Ju nction
3000
2000
1
10
100
10000
M a xim u m N o n R e p et itiv e Surg e C urre nt
Versu s Pu lse Train D u ra tio n .
In itia l T J = 15 0 C
N o Vo lta ge R eap p lied
R ated V RRM R ea p p lied
9000
8000
7000
6000
5000
4000
IR K.32 0.. Series
Per Jun ctio n
3000
2000
0.01
0.1
1
Nu m b er Of E qu a l Am p litu de Ha lf C yc le C u rre nt Pu lse s (N)
Pu ls e Train D u ra tio n (s)
Fig. 30 - Maximum Non-Repetitive Surge Current
Fig. 31 - Maximum Non-Repetitive Surge Current
Transient The rm al Im peda nc e Z thJC (K /W )
10000
In sta ntane ous Fo rw ard C urre nt (A)
Peak Half Sine W a ve Forw a rd C urre nt (A )
P eak Half Sin e W ave Fo rw ar d C u rrent (A )
Bulletin I27090 rev. C 05/02
T J= 25 C
T J = 1 50 C
1000
IR K.32 0.. Series
Per Ju nctio n
100
0.5
1
1.5
2
2.5
3
3.5
4
1
Ste ad y State V alue:
R thJ C = 0.45 K/W
(D C O pe ra tion )
0.1
0.01
IRK.320.. Series
Per Junctio n
0.001
0.001
0.01
0.1
1
10
100
In sta nta n eo us Forw a rd V oltag e (V )
Sq ua re W ave Pulse D ura tion (s)
Fig. 32 - Forward Voltage Drop Characteristics
Fig. 33 - Thermal Impedeance ZthJC Characteristics
Data and specifications subject to change without notice.
This product has been designed and qualified for Industrial Level.
Qualification Standards can be found on IR's Web site.
IR WORLD HEADQUARTERS: 233 Kansas St., El Segundo, California 90245, USA Tel: (310) 252-7105
TAC Fax: (310) 252-7309
Visit us at www.irf.com for sales contact information. 05/02
www.irf.com
11
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