IRF IRKE56/12A Add-a-pak gen v power module Datasheet

Bulletin I27140 rev. E 10/02
IRK.56, .71 SERIES
ADD-A-pakTM GEN V Power Modules
STANDARD DIODES
Features
Benefits
High Voltage
Industrial Standard Package
Thick Al metal die and double stick bonding
Thick copper baseplate
UL E78996 approved
3500VRMS isolating voltage
Up to 1600V
Full compatible TO-240AA
High Surge capability
Easy Mounting on heatsink
Al203 DBC insulator
Heatsink grounded
60 A
80 A
Mechanical Description
The Generation V of Add-A-pak module combine the
excellent thermal performance obtained by the usage
of Direct Bonded Copper substrate with superior
mechanical ruggedness, thanks to the insertion of a
solid Copper baseplate at the bottom side of the device.
The Cu baseplate allow an easier mounting on the
majority of heatsink with increased tolerance of surface
roughness and improve thermal spread.
The Generation V of AAP module is manufactured
without hard mold, eliminating in this way any possible
direct stress on the leads.
The electrical terminals are secured against axial pull-out:
they are fixed to the module housing via a click-stop
feature already tested and proved as reliable on other IR
modules.
Electrical Description
These modules are intended for general purpose high
voltage applications such as high voltage regulated power
supplies, lighting circuits, temperature and motor speed
control circuits, UPS and battery charger.
Major Ratings and Characteristics
Parameters
IRK.56
IRK.71
Units
60
80
A
94
126
A
IFSM @ 50Hz
1600
1790
A
@ 60Hz
1680
1870
A
I t @ 50Hz
12.89
15.90
KA 2s
@ 60Hz
11.76
14.53
KA 2s
128.9
159
KA2√s
IF(AV)
@ 100°C
IF(RMS)
2
2
I √t
VRRM range
400 to 1600
V
TJ
- 40 to 150
o
TSTG
- 40 to150
o
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C
C
1
IRK.56, .71 Series
Bulletin I27140 rev. E 10/02
ELECTRICAL SPECIFICATIONS
Voltage Ratings
Voltage
VRRM , maximum repetitive
VRSM , maximum non-
IRRM max.
Code
peak reverse voltage
V
repetitive peak rev. voltage
V
@ 150°C
04
400
500
06
600
700
08
800
900
10
1000
1100
12
1200
1300
14
1400
1500
16
1600
1700
Type number
IRK.56/ .71
mA
10
Forward Conduction
Parameter
I F(AV)
I F(AV)
IRK.56
IRK.71
Units
Max. average forward current
60
80
A
@ Case temperature
100
100
°C
Max. average forward current
55
70
A
@ Case temperature
105
108
°C
94
126
A
Max. peak, one-cycle forward,
1600
1790
t = 10ms
non-repetitive surge current
1680
1870
t = 8.3ms
reapplied
1350
1500
t = 10ms
100% VRRM
1420
1570
t = 8.3ms
reapplied
Sinusoidal half wave,
Initial TJ = TJ max.
I F(RMS) Max. RMS forward current
I FSM
2
It
I √t
2
2
Maximum I t for fusing
Maximum I √t for fusing
2
V F(TO)1 Low level value of threshold
voltage
V F(TO)2 High level value of threshold
voltage
r f1
Low level value of forward
slope resistance
A
Conditions
180° conduction, half sine wave
180° conduction, half sine wave
DC @ 92°C case temperature
No voltage
12.89
15.90
t = 10ms
No voltage
11.76
14.53
t = 8.3ms
reapplied
9.12
11.25
t = 10ms
100% VRRM
8.32
10.23
t = 8.3ms
reapplied
128.9
159.0
0.96
0.83
1.03
0.92
2.81
2.68
KA2s
KA √s
2
t = 0.1 to 10ms, no voltage reapplied
(16.7% x π x IF(AV) < I < π x IF(AV)), TJ = TJ max.
V
(I > x π x IF(AV)), TJ = TJ max.
(16.7% x π x IF(AV) < I < π x IF(AV)), TJ = TJ max.
mΩ
r f2
High level value of forward
slope resistance
2.48
2.40
V FM
Max. forward voltage drop
1.51
1.50
IRK.56
IRK.71
(I > x π x IF(AV)), TJ = TJ max.
V
IFM = π x IF(AV), TJ = 25°C, tp = 400µs square wave
Blocking
Parameter
IRRM
Max. peak reverse leakage
current
VINS
2
RMS isolation voltage
10
3500 (1 sec)
Units
Conditions
mA
TJ = 150oC
V
50 Hz, circuit to base, all terminals shorted
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IRK.56, .71 Series
Bulletin I27140 rev. E 10/02
Thermal and Mechanical Specifications
Parameter
IRK.56
IRK.71
Units
TJ
Junction temperature range
-40 to 150
°C
Tstg
Storage temperature range
-40 to 150
°C
R thJC
Max. thermal resistance,
junction to case
Typical thermal resistance,
case to heatsink
R thCS
T
0.5
0.4
Per junction, DC operation
Mounting surface flat, smooth and greased
0.1
K/W
5
4
Nm
110 (4)
gr (oz)
Mounting tourque ±10%
to heatsink
busbar
wt
K/W
Conditions
Approximate weight
Case style
A mounting compound is recommended and the
torque should be rechecked after a period of 3 hours
to allow for the spread of the compound
TO-240AA
JEDEC
∆R Conduction (per Junction)
(The following table shows the increment of thermal resistance RthJC when devices operate at different conduction angles than DC)
Sine half wave conduction
Devices
Rect. wave conduction
Units
180o
120o
90o
60o
30o
180o
120o
90o
60o
30o
IRK.56
0.11
0.13
0.16
0.22
0.32
0.09
0.14
0.17
0.23
0.32
IRK.71
0.06
0.08
0.11
0.14
0.21
0.06
0.09
0.11
0.15
0.21
°C/W
Ordering Information Table
Device Code
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IRK
D
71
1
2
3
/
16
A
4
5
1
-
Module type
2
-
Circuit configuration (See Circuit Configuration Table)
3
4
-
Current code
Voltage code (See Voltage Ratings Table)
5
-
A: Gen V
3
IRK.56, .71 Series
Bulletin I27140 rev. E 10/02
Outline Table
Dimensions are in millimeters and [inches]
Circuit Configuration Table
IRKD
IRKE
(1)
~
IRKJ
IRKC
(1)
(1)
-
+
(2)
+
+
-
+
(2)
(2)
D = 2 diodes in series
E = Single diode
J = 2 diodes/common anode
(2)
C = 2 diodes/common cathode
(3)
(3)
+
(3)
(3)
NOTE: To order the Optional Hardware see Bulletin I27900
4
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IRK.56, .71 Series
IRK.56.. Series
R thJC (DC) = 0.5 K/W
140
130
Conduction Angle
120
110
100
30°
90
0
10
20
60°
30
40
90°
120°
180°
50
60
70
150
IRK.56.. Series
R thJC (DC) = 0.5 K/W
140
130
Conduction Period
120
110
30°
100
120°
90
0
20
60
RMS Limit
50
40
Conduction Angle
30
20
IRK.56.. Series
Per Junction
T J = 150°C
10
0
10
20
30
40
50
60
70
120
100
80
RMS Limit
IRK.56.. Series
Per Junction
T J = 150°C
20
0
0
20
900
800
700
400
IRK.56.. Series
Per Junction
1
10
100
Number Of Equal Amplitude Half Cycle Current Pulses (N)
Fig. 5 - Maximum Non-Repetitive Surge Current
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40
60
80
100
Fig. 4 - Forward Power Loss Characteristics
Peak Half Sine Wave Forward Current (A)
Peak Half Sine Wave Forward Current (A)
1000
500
Conduction Period
40
Average Forward Current (A)
At Any Rated Load Condition And With
Rated VRRM Applied Following Surge.
Initial TJ = 150°C
@ 60 Hz 0.0083 s
@ 50 Hz 0.0100 s
600
100
60
Fig. 3 - Forward Power Loss Characteristics
1100
DC
80
DC
180°
120°
90°
60°
30°
Average Forward Current (A)
1200
180°
60
Average Forward Current (A)
70
1300
40
Fig. 2 - Current Ratings Characteristics
80
1400
90°
Average Forward Current (A)
180°
120°
90°
60°
30°
1500
60°
Fig. 1 - Current Ratings Characteristics
90
0
Maximum Allowable Case Temperature (°C)
150
Maximum Average Forward Power Loss (W)
Maximum Average Forward Power Loss (W)
Maximum Allowable Case Temperature (°C)
Bulletin I27140 rev. E 10/02
1600
Maximum Non Repetitive Surge Current
Versus Pulse Train Duration.
Initial TJ = 150°C
No Voltage Reapplied
Rated VRRMReapplied
1400
1200
1000
800
600
400
IRK.56.. Series
Per Junction
200
0.01
0.1
1
10
Pulse Train Duration (s)
Fig. 6 - Maximum Non-Repetitive Surge Current
5
IRK.56, .71 Series
Bulletin I27140 rev. E 10/02
R
0.
7
100
1
60
1 .5
DC
=
0.
5
K/
K/
W
-D
el
ta
R
W
2K
/W
3 K/
40
IRK.56.. Series
Per Junction
T J = 150°C
20
0
K/
W
K/
W
80
180°
(Sine)
SA
th
Maximum Total Forward Power Loss (W)
120
0
20
40
60
80
W
7 K/W
100
0
20
40
60
80
100
120
140
Maximum Allowable Ambient Temperature (°C)
Total RMS Output Current (A)
Fig. 7 - Forward Power Loss Characteristics
400
0.
K/
W
3
K/
W
-D
ta
el
R
0 .5
200
150
50
0
20
40
60
80
100
120
K/
W
1 K/
2 x IRK.56.. Series
Single Phase Bridge
Connected
T J = 150°C
100
0
W
1
250
K/
0.
300
0.
2
=
180°
(Sine)
180°
(Rect)
350
SA
R th
Maximum Total Power Loss (W)
450
W
0
140
Total Output Current (A)
20
40
60
80
100
120
140
Maximum Allowable Ambient Temperature (°C)
Fig. 8 - Forward Power Loss Characteristics
400
h
Rt
K/
200
0. 7
150
1 K/
3 x IRK.56.. Series
Three Phase Bridge
Connected
T J = 150°C
100
50
0
0
20
40
60
80
K/W
W
1.5 K
/W
3 K/W
100 120 140 160
0
Total Output Current (A)
W
K /W
R
0. 5
a
elt
120°
(Rect)
250
W
-D
0.
4
K/
W
K/
300
3
2
0.
0.
=
350
SA
Maximum Total Power Loss (W)
450
20
40
60
80
100
120
140
Maximum Allowable Ambient Temperature (°C)
Fig. 9 - Forward Power Loss Characteristics
6
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IRK.56, .71 Series
150
IRK.71.. Series
R thJC (DC) = 0.4 K/W
140
130
Conduction Angle
120
110
30°
100
90
0
10
20
30
60°
40
50
90°
60
120°
70
180°
80
90
Maximum Allowable Case Temperature (°C)
Maximum Allowable Case Temperature (°C)
Bulletin I27140 rev. E 10/02
150
IRK.71.. Series
R thJC (DC) = 0.4 K/W
140
130
Conduction Period
120
110
100
90
30°
0
20
RMS Limit
60
40
Conduction Angle
20
IRK.71.. Series
Per Junction
T J = 150°C
0
0
10
20
30
40
50
60
70
80
60
80
100
DC
120
140
160
DC
180°
120°
90°
60°
30°
140
120
100
80
RMS Limit
60
Conduction Period
40
IRK.71.. Series
Per Junction
T J = 150°C
20
0
0
20
40
60
80
100
120
140
Average Forward Current (A)
Average Forward Current (A)
Fig. 12 - Forward Power Loss Characteristics
Fig. 13 - Forward Power Loss Characteristics
1600
At Any Rated Load Condition And With
Rated VRRM Applied Following Surge.
1400
Initial T J= 150°C
@ 60 Hz 0.0083 s
@ 50 Hz 0.0100 s
1200
1000
800
600
400
Maximum Average Forward Power Loss (W)
180°
120°
90°
60°
30°
80
180°
Fig. 11 - Current Ratings Characteristics
IRK.71.. Series
Per Junction
1
10
100
Peak Half Sine Wave Forward Current (A)
Peak Half Sine Wave Forward Current (A)
Maximum Average Forward Power Loss (W)
Fig. 10 - Current Ratings Characteristics
100
40
90°
120°
Average Forward Current (A)
Average Forward Current (A)
120
60°
1800
Maximum Non Repetitive Surge Current
Versus Pulse Train Duration.
Initial TJ = 150°C
No Voltage Reapplied
Rated V RRMReapplied
1600
1400
1200
1000
800
600
IRK.71.. Series
Per Junction
400
0.01
0.1
1
Number Of Equal Amplitude Half Cycle Current Pulses (N)
Pulse Train Duration (s)
Fig. 14 - Maximum Non-Repetitive Surge Current
Fig. 15 - Maximum Non-Repetitive Surge Current
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7
IRK.56, .71 Series
Bulletin I27140 rev. E 10/02
Maximum Total Forward Power Loss (W)
160
R
th
SA
140
120
0.
7
180°
(Sine)
100
DC
60
0
20
40
60
80
100
120
K/
W
-D
el
ta
R
/W
/W
3 K/
W
IRK.71.. Series
Per Junction
TJ = 150°C
0
4
K/
W
1.5
K
2K
20
0.
1K
/W
80
40
=
5 K /W
140
0
20
40
60
80
100
120
140
Maximum Allowable Ambient Temperature (°C)
Total RMS Output Current (A)
Fig. 16 - Forward Power Loss Characteristics
600
SA
th
Maximum Total Power Loss (W)
R
180°
(Sine)
180°
(Rect)
500
400
0 .2
0. 3
300
2 x IRK.71.. Series
Single Phase Bridge
Connected
T J = 150°C
100
0
0
40
80
120
160
0.
1
K/
W
K/
W
-D
el
ta
R
K/
W
0.5
200
=
K/W
1 K/
W
2 K/ W
200
0
20
40
60
80
100
120
140
Maximum Allowable Ambient Temperature (°C)
Total Output Current (A)
Fig. 17 - Forward Power Loss Characteristics
600
40
80
120
160
Maximum Total Power Loss (W)
Total Output Current (A)
R
0 .7
0
ta
el
-D
0
W
K/
K/
W
0.4
K/
W
3 x IRK.71.. Series
Three Phase Bridge
Connected
T J = 150°C
100
1
0 .3
300
200
K/
W
0.
120°
(Rect)
400
2
=
0.
A
hS
Rt
500
K/W
1.5 K/W
200
0
20
40
60
80
100
120
140
Maximum Allowable Ambient Temperature (°C)
Fig. 18 - Forward Power Loss Characteristics
8
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IRK.56, .71 Series
Bulletin I27140 rev. E 10/02
1000
100
Instantaneous Forward Current (A)
Instantaneous Forward Current (A)
1000
T J= 25°C
T J= 150°C
IRK.56.. Series
Per Junction
10
0.5
1
1.5
2
2.5
3
TJ = 25°C
100
T J = 150°C
IRK.71.. Series
Per Junction
10
3.5
0
0.5
1
1.5
2
2.5
3
3.5
Instantaneous Forward Voltage (V)
Fig. 19 - Forward Voltage Drop Characteristics
Fig. 20 - Forward Voltage Drop Characteristics
Transient Thermal Impedance Z thJC (K/W)
Instantaneous Forward Voltage (V)
1
Steady State Value:
R thJC = 0.5 K/W
R thJC = 0.4 K/W
(DC Operation)
0.1
IRK.56.. Series
IRK.71.. Series
Per Junction
0.01
0.001
0.01
0.1
1
10
Square Wave Pulse Duration (s)
Fig. 21 - Thermal Impedance ZthJC Characteristic
Data and specifications subject to change without notice.
This product has been designed and qualified for Industrial Level.
Qualification Standards can be found on IR's Web site.
IR WORLD HEADQUARTERS: 233 Kansas St., El Segundo, California 90245, USA Tel: (310) 252-7105
TAC Fax: (310) 252-7309
Visit us at www.irf.com for sales contact information. 10/02
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