IRF IRKJ91/14A Add-a-pak gen v power module Datasheet

Bulletin I27141 rev. F 10/02
IRK.91 SERIES
ADD-A-pakTM GEN V Power Modules
STANDARD DIODES
Features
Benefits
High Voltage
Industrial Standard Package
Thick Al metal die and double stick bonding
Thick copper baseplate
UL E78996 approved
3500VRMS isolating voltage
Up to 1600V
Full compatible TO-240AA
High Surge capability
Easy Mounting on heatsink
Al203 DBC insulator
Heatsink grounded
100 A
Mechanical Description
The Generation V of Add-A-pak module combine the
excellent thermal performance obtained by the usage
of Direct Bonded Copper substrate with superior
mechanical ruggedness, thanks to the insertion of a
solid Copper baseplate at the bottom side of the device.
The Cu baseplate allow an easier mounting on the
majority of heatsink with increased tolerance of surface
roughness and improve thermal spread.
The Generation V of AAP module is manufactured
without hard mold, eliminating in this way any possible
direct stress on the leads.
The electrical terminals are secured against axial pull-out:
they are fixed to the module housing via a click-stop
feature already tested and proved as reliable on other IR
modules.
Electrical Description
These modules are intended for general purpose high
voltage applications such as high voltage regulated power
supplies, lighting circuits, temperature and motor speed
control circuits, UPS and battery charger.
Major Ratings and Characteristics
Parameters
IRK.91
Units
100
A
100
°C
157
A
@ 50Hz
2020
A
@ 60Hz
2110
A
@ 50Hz
20.43
KA2s
@ 60Hz
18.65
KA2s
204.3
KA2√s
IF(AV)
@ TC
IF(RMS)
IFSM
2
I t
I2√t
VRRM range
TJ
TSTG
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400 to 1600
V
- 40 to 150
o
C
- 40 to150
o
C
1
IRK.91 Series
Bulletin I27141 rev. F 10/02
ELECTRICAL SPECIFICATIONS
Voltage Ratings
Voltage
VRRM , maximum repetitive
VRSM , maximum non-
IRRM max.
Code
peak reverse voltage
V
repetitive peak rev. voltage
V
@ TJ = 150°C
04
400
500
06
600
700
08
800
900
10
1000
1100
12
1200
1300
14
1400
1500
16
1600
1700
Type number
IRK.91
mA
10
Forward Conduction
Parameter
I F(AV)
IRK.91
Units Conditions
Max. average forward current
100
A
@ Case temperature
100
°C
180° conduction, half sine wave
Max. average forward current
90
A
@ Case temperature
107
°C
I F(RMS) Max. RMS forward current
157
A
I FSM
Max. peak, one-cycle forward,
2020
t = 10ms
non-repetitive surge current
2110
t = 8.3ms
reapplied
1700
t = 10ms
100% VRRM
1780
t = 8.3ms
reapplied
Sinusoidal half wave,
20.43
t = 10ms
No voltage
Initial TJ = TJ max.
18.65
t = 8.3ms
reapplied
14.45
t = 10ms
100% VRRM
13.19
t = 8.3ms
reapplied
I F(AV)
2
I t
I √t
2
2
Maximum I t for fusing
2
Maximum I Öt for fusing
V F(TO)1 Low level value of threshold
voltage
V F(TO)2 High level value of threshold
voltage
rf1
Low level value of forward
slope resistance
rf2
High level value of forward
slope resistance
V FM
Max. forward voltage drop
204.3
A
KA2s
KA √s
2
0.79
V
180° conduction, half sine wave
DC @ 90°C case temperarure
No voltage
t = 0.1 to 10ms, no voltage reapplied
(16.7% x π x IF(AV) < I < π x IF(AV)), TJ = TJ max.
(I > π x IF(AV)),TJ = TJ max.
0.87
(16.7% x π x IF(AV) < I < π x IF(AV)), TJ = TJ max.
1.78
mΩ
(I > π x IF(AV)),TJ = TJ max.
1.57
1.45
V
IFM = p x IF(AV), TJ = 25°C, tp = 400µs square wave
Blocking
Parameter
IRRM
Max. peak reverse leakage
IRK.91
Units Conditions
10
mA
3500 (1 sec)
V
TJ = 150oC
current
VINS
2
RMS isolation voltage
50 Hz, circuit to base, all terminals shorted
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IRK.91 Series
Bulletin I27141 rev. F 10/02
Thermal and Mechanical Specifications
Parameter
IRK.91
Units
TJ
Max. junction operating temperature range
-40 to 150
Tstg
Storage temperature range
-40 to 150
RthJC
Max. thermal resistance, junction to case
RthCS
Typical thermal resistance, case to heatsink
T
Mounting torque ±10%
wt
°C
0.35
5
busbar
4
Approximate weight
Per junction, DC operation
K/W
0.1
to heatsink
Nm
110 (4)
Case style
Conditions
Mounting surface flat, smooth and greased
A mounting compound is recommended and the
torque should be rechecked after a period of 3 hours
to allow for the spread of the compound
g (oz)
TO-240AA
JEDEC
∆R Conduction (per Junction)
(The following table shows the increment of thermal resistance RthJC when devices operate at different conduction angles than DC)
Sine half wave conduction
Devices
IRK.91
Rect. wave conduction
Units
180o
120o
90o
60o
30o
180o
120o
90o
60o
30o
0.052
0.064
0.082
0.112
0.164
0.043
0.069
0.088
0.115
0.165
°C/W
Ordering Information Table
Device Code
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IRK
D
91
1
2
3
/
16
A
4
5
1
2
-
Module type
Circuit configuration (See Circuit Configuration Table)
3
-
Current code
4
-
Voltage code (See Voltage Ratings Table)
5
-
A: Gen V
3
IRK.91 Series
Bulletin I27141 rev. F 10/02
Outline Table
Dimensions are in millimeters and [inches]
Circuit Configuration Table
IRKD
IRKE
(1)
~
IRKJ
IRKC
(1)
(1)
-
+
D = 2 diodes in series
(2)
+
+
(3)
-
+
(2)
(2)
(3)
+
(3)
E = Single diode
J = 2 diodes/common anode
C = 2 diodes/common cathode
(2)
(3)
NOTE: To order the Optional Hardware see Bulletin I27900
4
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IRK.91 Series
IRK.91.. Series
R thJC (DC) = 0.35 K/W
140
130
Conduction Angle
120
110
30°
100
0
20
40
90°
60
80
120°
180°
100
120
140
130
Conduction Period
120
110
30°
60°
100
90
90°
120° 180°
0
20
40
60
80
DC
100 120 140 160
Average Forward Current (A)
Fig. 2 - Current Ratings Characteristics
180°
120°
90°
60°
30°
120
100
RMS Limit
80
60
40
Conduction Angle
20
IRK.91.. Series
Per Junction
T J = 150°C
0
20
40
60
80
100
180
DC
180°
120°
90°
60°
30°
160
140
120
100
80 RMS Limit
Conduction Period
60
40
IRK.91.. Series
Per Junction
T J = 150°C
20
0
0
20
40
60
80
100 120 140 160
Average Forward Current (A)
Average Forward Current (A)
Fig. 3 - Forward Power Loss Characteristics
Fig. 4 - Forward Power Loss Characteristics
1800
At Any Rated Load Condition And With
Rated VRRM Applied Following Surge.
Initial TJ = 150°C
@ 60 Hz 0.0083 s
@ 50 Hz 0.0100 s
1600
1400
1200
1000
800
600
400
IRK.91.. Series
R thJC (DC) = 0.35 K/W
Average Forward Current (A)
140
0
150
Fig. 1 - Current Ratings Characteristics
Maximum Average Forward Power Loss (W)
90
60°
Maximum Allowable Case Temperature (°C)
150
IRK.91.. Series
Per Junction
1
10
100
Number Of Equal Amplitude Half Cycle Current Pulses (N)
Fig. 5 - Maximum Non-Repetitive Surge Current
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Peak Half Sine Wave Forward Current (A)
Peak Half Sine Wave Forward Current (A)
Maximum Average Forward Power Loss (W)
Maximum Allowable Case Temperature (°C)
Bulletin I27141 rev. F 10/02
2000
Maximum Non Repetitive Surge Current
Versus Pulse Train Duration.
Initial TJ = 150°C
No Voltage Reapplied
Rated VRRM Reapplied
1800
1600
1400
1200
1000
800
600
IRK.91.. Series
Per Junction
400
0.01
0.1
1
Pulse Train Duration (s)
Fig. 6 - Maximum Non-Repetitive Surge Current
5
IRK.91 Series
Bulletin I27141 rev. F 10/02
K/
W
80
R
1K
DC
W
W
ta
el
-D
180°
(Sine)
100
K/
W
0.
7
K/
K/
120
5
1
0.
0.
=
140
SA
0.
3
160
R th
Maximum Total Forward Power Loss (W)
180
/W
1.5
K/ W
60
20
0
3 K/ W
IRK.91.. Series
Per Junction
T J = 150°C
40
0
20
40
60
80
100 120 140 160
0
20
40
60
80
100
120
140
Maximum Allowable Ambient Temperature (°C)
Total RMS Output Current (A)
Fig. 7 - Forward Power Loss Characteristics
180°
(Sine)
180°
(Rect)
400
R
SA
th
Maximum Total Power Loss (W)
500
=
0. 3
0 .4
200
0.7
0 .5
0
40
80
120
160
K/
W
-D
el
ta
R
K/ W
K/
W
K/W
1 K/
W
2 x IRK.91.. Series
Single Phase Bridge
Connected
T J = 150°C
0
2
K/
W
300
100
0.
1.5 K/W
3 K/W
0
200
20
40
60
80
100
120
140
Maximum Allowable Ambient Temperature (°C)
Total Output Current (A)
Fig. 8 - Forward Power Loss Characteristics
Maximum Total Power Loss (W)
800
R
700
th
SA
600
0.2
120°
(Rect)
500
400
0.
1
K/
W
K/
W
-D
el
ta
R
0.3
K/ W
300
3 x IRK.91.. Series
Three Phase Bridge
Connected
T J = 150°C
200
100
0
=
0
50
100
150
200
250
Total Output Current (A)
0.5
K/W
0.7 K
/W
1 K/ W
3 K/W
300
0
20
40
60
80
100
120
140
Maximum Allowable Ambient Temperature (°C)
Fig. 9 - Forward Power Loss Characteristics
6
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IRK.91 Series
Bulletin I27141 rev. F 10/02
Instantaneous Forward Current (A)
1000
100
T J = 25°C
T J= 150°C
IRK.91.. Series
Per Junction
10
0.5
1
1.5
2
2.5
Instantaneous Forward Voltage (V)
Transient Thermal Impedance Z thJC (K/W)
Fig. 10 - Forward Voltage Drop Characteristics
1
Steady State Value:
R thJC= 0.35 K/W
(DC Operation)
0.1
IRK.91.. Series
Per Junction
0.01
0.001
0.01
0.1
1
10
Square Wave Pulse Duration (s)
Fig. 11 - Thermal Impedance ZthJC Characteristic
Data and specifications subject to change without notice.
This product has been designed and qualified for Industrial Level.
Qualification Standards can be found on IR's Web site.
IR WORLD HEADQUARTERS: 233 Kansas St., El Segundo, California 90245, USA Tel: (310) 252-7105
TAC Fax: (310) 252-7309
Visit us at www.irf.com for sales contact information. 10/02
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