Wall JRW24S33-2500 10 watt dc/dc power converter Datasheet

DATASHEET
Rev. E
JRW SERIES
4:1 Ultra Wide Input Voltage Ranges
Single and Dual Outputs
Standard 2.0” x 1.0” x 0.4” Package
10 Watt DC/DC Power Converters
FEATURES
 10 Watts Maximum Output Power
 Single and Dual Outputs
 Standard 2.0” x 1.0” x 0.4” Package
 4:1 Ultra Wide Input Voltage Ranges
 High Efficiency up to 84%
 No Minimum Load Requirement
 1600VDC I/O Isolation
 Positive or Negative Remote ON/OFF Control Option
APPLICATIONS
 Fixed Switching Frequency: 300KHz




Wireless Networks
Telecom / Datacom
Measurement Equipment
Industry Control Systems
 Semiconductor Equipment
 Over Voltage, Over Load, and Short Circuit Protected
 Extended Operating Temperature Range Available
 Six-Sided Continuous Shielding
 CE Mark Meets 2006/95/EC, 93/68/EEC, and 2004/108/EC
OPTIONS
 Positive Remote ON/OFF (Suffix “P”)
 Negative Remote ON/OFF (Suffix “R”)
 Extended Operating Temperature Range (Suffix “-I”)
 Heatsink (Suffix “HS”)
 UL60950-1, EN60950-1, and IEC60950-1 Safety Approvals
 Compliant to RoHS EU Directive 2002/95/EC
 UL94V-0 Compliant
DESCRIPTION
The JRW series of DC/DC power converters provides 10 watts of output power in a 2.0 x 1.0 x 0.4 inch industry standard
package and footprint. This series has single and dual output models with 4:1 ultra wide input voltage ranges of 9-36VDC
and 18-75VDC. Some features include high efficiency up to 84%, 1600VDC I/O isolation, and six-sided shielding. This
series is also protected against over voltage, over load, and short circuit conditions. This series is RoHS and UL94V-0
compliant and has UL60950-1, EN60950-1, and IEC60950-1 safety approvals.
04/25/2012
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833
603-778-2300 www.wallindustries.com Fax 603-778-9797
Page 1 of 5
JRW Series
Single & Dual Outputs
4:1 Input Voltage Ranges
10 Watt DC/DC Power Converters
Rev. E
SPECIFICATIONS: JRW SERIES
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
TEST CONDITIONS
Min
Nom
Max
9
18
24
48
36
75
50
100
Unit
INPUT SPECIFICATIONS
Input Voltage Range
Input Surge Voltage (100ms max)
24VDC nominal input models
48VDC nominal input models
24VDC nominal input models
48VDC nominal input models
Input Reflected Ripple Current
Input Filter
OUTPUT SPECIFICATIONS
Output Voltage
Line Regulation
Low line to high line at full load
Load Regulation
No load to full load
Cross Regulation (Dual Output Models)
Voltage Accuracy
Output Power
Output Current
Minimum Load
Asymmetrical load 25% to 100% full load
Ripple & Noise (20MHz Bandwidth)
Nominal Vin and full load
Transient Response Recovery Time
Start-Up Time
Temperature Coefficient
PROTECTION
25% load step change
Nominal Vin and constant resistive load
Over Voltage Protection
Zener diode clamp
Over Load Protection
Short Circuit Protection
GENERAL SPECIFICATIONS
Efficiency
Switching Frequency
% of full load at nominal input
Isolation Voltage
Isolation Resistance
Isolation Capacitance
REMOTE ON/OFF (See Note 6)
DC/DC ON
Positive Logic (Suffix P)
DC/DC OFF
DC/DC ON
Negative Logic (Suffix R)
DC/DC OFF
Input Current of Remote Control Pin
Remote Off State Input Current
ENVIRONMENTAL SPECIFICATIONS
Operating Ambient Temperature
30
See Table
%
%
10
%
%
W
See Table
0
Single Output Models
Dual Output Models
%
50
75
250
20
Power Up
mVp-p
±0.02
Nominal Vin and full load
Full load to minimum load
Input to Output
Input to Case
Output to Case
3.3V output models
5V output models
12V output models
15V output models
3.9
6.2
15
18
150
hiccup, automatic recovery
1 minute
-0.5
With derating
With derating
300
330
Open or 3.5V < Vr < 12V
Short or 0V < Vr < 1.2V
Short or 0V < Vr < 1.2V
Open or 3.5V < Vr < 12V
+1.0
20
+85
+85
+100
+105
-55
12
10
5
BELLCORE TR-NWT-000332
MIL-HDBK-217F
ESD
EN61000-4-2
Radiated Immunity
Fast Transient (See Note 10)
Surge (See Note 10)
Conducted Immunity
EN61000-4-3
EN61000-4-4
EN61000-4-5
EN61000-4-6
KHz
VDC
-25
-40
Natural convection
Natural convection with heatsink
EN55022
%
See Table
270
1600
1600
1600
1
Nominal Vin
Nominal Vin
Standard
“I” Version (suffix –I)
µs
ms
%/°C
VDC
300
PHYSICAL SPECIFICATIONS
Weight
Case Material
Base Material
Potting Material
Dimensions (L x W x H)
SAFETY & EMC CHARACTERISTICS
Safety Approvals
EMI (See Note 9)
04/25/2012
±0.2
±0.5
±1
±5
±1
Single Output Models
Dual Output Models
Relative Humidity (non-condensing)
Thermal Shock
Vibration
MTBF (See Note 1)
VDC
mAp-p
Pi type
Maximum Case Temperature
Storage Temperature
Thermal Impedance (See Note 8)
VDC
95
MIL-STD-810F
MIL-STD-810F
1,976,000 hours
1,416,000 hours
GΩ
pF
mA
mA
°C
°C
°C
°C/Watt
% RH
0.95oz (27g)
Nickel-coated copper
Non-conductive black plastic
Epoxy (UL94V-0)
2.00 x 1.00 x 0.40 inches (50.8 x 25.4 x 10.2 mm)
UL60950-1, EN60950-1, IEC60950-1
Class A
Air
Contact
±8KV
±6KV
10 V/m
±2KV
±1KV
10 Vrms
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833
603-778-2300 www.wallindustries.com Fax 603-778-9797
Perf. Criteria B
Perf. Criteria A
Perf. Criteria B
Perf. Criteria B
Perf. Criteria A
Page 2 of 5
JRW Series
Single & Dual Outputs
4:1 Input Voltage Ranges
10 Watt DC/DC Power Converters
Rev. E
MODEL SELECTION TABLES
SINGLE OUTPUT MODELS
Model Number
Input Voltage
Range
JRW24S33-2500
Output Current
Input Current
Output
Voltage
Min. Load
Full Load
3.3 VDC
0mA
2500mA
13mA
No Load
(3)
Output (4)
Ripple & Noise
Output
Power
Efficiency (4)
Maximum (5)
Capacitive Load
465mA
50mVp-p
8.25W
78%
6800µF
Full Load
(2)
JRW24S5-2000
24 VDC
5 VDC
0mA
2000mA
11mA
548mA
50mVp-p
10W
80%
4700µF
JRW24S12-830
(9 – 36 VDC)
12 VDC
0mA
830mA
16mA
519mA
50mVp-p
10W
84%
690µF
JRW24S15-660
15 VDC
0mA
670mA
26mA
544mA
50mVp-p
10W
81%
470µF
JRW48S33-2500
3.3 VDC
0mA
2500mA
10mA
239mA
50mVp-p
8.25W
76%
6800µF
JRW48S5-2000
48 VDC
5 VDC
0mA
2000mA
9mA
270mA
50mVp-p
10W
81%
4700µF
JRW48S12-830
(18 – 75 VDC)
12 VDC
0mA
830mA
9mA
259mA
50mVp-p
10W
84%
690µF
15 VDC
0mA
670mA
11mA
262mA
50mVp-p
10W
84%
470µF
Output (4)
Ripple & Noise
Output
Power
Efficiency (4)
Maximum (5)
Capacitive Load
JRW48S15-660
DUAL OUTPUT MODELS
Model Number
Input Voltage
Range
JRW24D5-1000
JRW24D12-420
24 VDC
(9 – 36 VDC)
JRW24D15-330
JRW48D5-1000
JRW48D12-420
JRW48D15-330
48 VDC
(18 – 75 VDC)
Output Current
Input Current
Output
Voltage
Min. Load
Full Load
No Load
±5 VDC
0mA
±1000mA
15mA
534mA
75mVp-p
10W
82%
±680µF
±12 VDC
0mA
±416mA
15mA
547mA
75mVp-p
10W
80%
±330µF
±15 VDC
0mA
±333mA
22mA
548mA
75mVp-p
10W
80%
±110µF
±5 VDC
0mA
±1000mA
12mA
267mA
75mVp-p
10W
82%
±680µF
±12 VDC
0mA
±416mA
20mA
281mA
75mVp-p
10W
78%
±330µF
±15 VDC
0mA
±333mA
20mA
270mA
75mVp-p
10W
81%
±110µF
(3)
Full Load
(2)
NOTES
1. BELLCORE TR-NWT-000332. Case 1: 50% Stress, Temperature at 40°C.
MIL-HDBK-217F Notice2 @Ta=25°C, Full load (Ground, Benign, controlled environment).
2. Maximum value at nominal input voltage and full load.
3. Typical value at nominal input voltage and no load.
4. Typical value at nominal input voltage and full load.
5. Test by minimum Vin and constant resistive load.
6. The on/off control pin is referenced to –Vin.
To order positive logic remote on/off, add the suffix “P” to the model number (Ex: JRW24S15-660P).
To order negative logic remote on/off, add the suffix “R” to the model number (Ex: JRW24S15-660R).
7. “I” type models are more efficient; therefore, they can be operated over a more extensive temperature range than the standard version.
To order extended operating temperature range, add the suffix “-I” to the model number (Ex: JRW24S15-660-I).
8. Heatsink is optional and P/N: 7G-0020C-F.
9. The JRW series can meet EN55022 Class A with external capacitors in parallel connected to the input pins.
Recommended: 24Vin: 2.2µF/50V 1812 MLCC
48Vin: 1.5µF/100V 1812 MLCC
10. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5. The filter capacitor suggested is
Nippon chemi-con KY series, 220μF /100V, ESR 48mΩ.
CAUTION: This power module is not internally fused. An input line fuse must always be used.
04/25/2012
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833
603-778-2300 www.wallindustries.com Fax 603-778-9797
Page 3 of 5
JRW Series
Single & Dual Outputs
4:1 Input Voltage Ranges
10 Watt DC/DC Power Converters
Rev. E
CHARACTERISTICS
Derating Curve
100
100
80
80
“I” Version
120
60
40
“I” Version
Derating Curve with Heatsink
120
60
40
20
20
77.2
0
-40
-20
0
20
40
60
80
100
0
-40
120
81
-20
0
Efficiency vs Input Voltage
20
40
60
80
100
120
Efficiency vs Output Load
90
90
85
85
80
80
75
75
70
70
65
65
60
60
36
40
44
48
52
56
60
64
68
72
75
10
20
30
40
50
60
70
80
90
100
EMI FILTER
Recommended Filter for EN55022 Class B Compliance
Recommended EN55022 Class B Filter Circuit Layout
C3
L1
+INPUT
C1
+Vin
C2
+Vout
DC/DC
CONVERTER
-Vin
-INPUT
LOAD
-Vout
C4
The components used in the figure above are as follows:
Model
C1
C2
C3
C4
L1
24VDC
nominal input
2.2µF/50V
1812 MLCC
N/A
1000P/2KV
MLCC
1000P/2KV
MLCC
325µH
Common Choke
PMT-050
48VDC
nominal input
2.2µF/100V
1812 MLCC
2.2µF/100V
1812 MLCC
1000P/2KV
MLCC
1000P/2KV
MLCC
325µH
Common Choke
PMT-050
04/25/2012
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833
603-778-2300 www.wallindustries.com Fax 603-778-9797
Page 4 of 5
JRW Series
Single & Dual Outputs
4:1 Input Voltage Ranges
10 Watt DC/DC Power Converters
Rev. E
MECHANICAL DRAWING
1.00 (25.4)
0.50 (12.7)
0.400 (10.16) 0.400 (10.16)
0.40 (10.2)
Unit: inches (mm)
DIA 0.04 (1.0)
PIN CONNECTIONS
3
4
5
2
1
2.00 (50.8)
0.800 (20.32)
BOTTOM
VIEW
Pin
Single
Dual
1
+Input
+Input
2
-Input
-Input
3
+Output
+Output
4
No Pin
Common
5
-Output
-Output
6
CTRL (optional)
CTRL (optional)
6
Tolerance: X.XX±0.02 (X.X±0.5)
X.XXX±0.01 (X.XX±0.25)
0.60 (15.2)
Pin Pitch Tolerance: ±0.01 (±0.25)
0.22
(5.6)
0.100 (2.54)
0.200
(5.08)
COMPANY INFORMATION
Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will
provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one
example of our commitment to producing a high quality, well-documented product for our customers.
Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its
customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for
your project above and beyond the design and production phases. Give us a call today to discuss your future projects.
Contact Wall Industries for further information:
Phone:
Toll Free:
Fax:
E-mail:
Web:
Address:
04/25/2012
(603)778-2300
(888)587-9255
(603)778-9797
[email protected]
www.wallindustries.com
5 Watson Brook Rd.
Exeter, NH 03833
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833
603-778-2300 www.wallindustries.com Fax 603-778-9797
Page 5 of 5
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