Vicor M-FIAM3MN1 Military cots 270 vin filter input attenuator module Datasheet

Data Sheet
M-FIAM3
Features
•
•
•
•
•
•
•
•
EMI filtering-MIL-STD-461E
Transient protection-MIL-STD-704E/F
Environments-MIL-STD-810, MIL-STD-202
Environmental stress screening
Low profile mounting options
Output current up to 3 A
Mini sized package
Inrush current limiting
Military COTS 270 Vin Filter
Input Attenuator Module
Model Number: M-FIAM3M21*
Shown actual size:
2.28 x 2.2 x 0.5 in
57,9 x 55,9 x 12,7 mm
Product Highlights
The M-FIAM3 is a DC front-end module
that provides EMI filtering and transient
protection. The M-FIAM3 enables designers
using Vicor’s Maxi, Mini, Micro Series 300 V
DC-DC converters to meet conducted
emission/ conducted susceptibility per
MIL-STD-461E; and input transients per
MIL-STD-704E/F. The M-FIAM3 accepts an
input voltage of 180 – 375 Vdc and delivers
output current up to 3 A.
M-FIAM3 is housed in an industry
standard "half brick" module measuring
2.28" x 2.2" x 0.5" and depending upon
model selected, may be mounted on-board
or in-board for height critical applications.
Compatible Products
• Maxi, Mini, Micro Series 300 V Input
DC-DC converters
Absolute Maximum Rating
Parameter
+In to –In
Mounting torque
Pin Soldering temperature
Rating
375
Unit
Vdc
Notes
Continuous
400
Vdc
100 ms
5 (0.57)
in-lbs
6 each, #4-40 or M3
500 (260)
°F (°C)
<5 sec; wave solder
750 (390)
°F (°C)
<7 sec; hand solder
Thermal Resistance and Capacity
Parameter
Min
Baseplate to sink
flat, greased surface
with thermal pad (P/N 20264)
Baseplate to ambient
Free convection
1000 LFM
Typ
Max
Unit
0.16
0.1
°C/Watt
°C/Watt
7.9
2.2
°C/Watt
°C/Watt
MTBF per MIL-HDBK-217F (M-FIAM3M21)
Temperature
Environment
MTBF
Unit
25°C
Ground Benign: G.B.
3,644
1,000 Hrs
50°C
Naval Sheltered: N.S.
656
1,000 Hrs
65°C
Airborne Inhabited Cargo: A.I.C.
514
1,000 Hrs
Part Numbering*
M-FIAM3
M
Product
Product Grade Temperatures (°C)
Grade Operating
Storage
H = –40 to +100 – 55 to +125
M = –55 to +100 – 65 to +125
2
1 =
2 =
S=
N=
F =
G=
1
Pin Style
Short Pin
Long Pin
Short ModuMate*
Long ModuMate*
Short RoHS
Long RoHS
Baseplate
1 = Slotted
2 = Threaded
3 = Thru hole
*Compatible with SurfMate and InMate socketing system.
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715
M-FIAM3
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Rev. 2.4
Page 1 of 6
SPECIFICATIONS
(typical at TBP = 25°C, nominal line and 75% load, unless otherwise specified)
INPUT SPECIFICATIONS
Parameter
Min
Typ
Max
Unit
Notes
Input voltage
180
270
375
Vdc
Continuous
0.018
A/μF
Inrush limiting
Transient immunity
Exceeds limits of MIL-STD-704E/F
OUTPUT SPECIFICATIONS
Parameter
Min
Typ
Max
Unit
3
A
Output current
Efficiency
Internal voltage drop
96
98
3.0
Notes
%
5.0
@3 A, 100°C baseplate
External capacitance
22
μF
See Figure 4 on page 4.
400 V
Max
Unit
Notes
10
CONTROL PIN SPECIFICATIONS
Parameter
Min
ON/OFF control
Enable (ON)
0.0
1.0
Vdc
Referenced to – Vout
3.5
5.0
Vdc
100 kΩ internal pull-up resistor
Typ
Max
Unit
Notes
1,500
Vrms
Input/Output to Base
2,121
Vdc
Input/Output to Base
Disable (OFF)
Typ
SAFETY SPECIFICATIONS
Parameter
Min
Dielectric withstand
EMI
Standard
Test Procedure
MIL-STD-461E
Conducted emissions:
CE101, CE102
Conducted susceptibility:
Notes
CS101, CS114, CS115, CS116
GENERAL SPECIFICATIONS
Parameter
Weight
Min
Typ
Max
3.3 (94)
Warranty
2
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715
Unit
Notes
Ounces (grams)
Years
M-FIAM3
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Rev. 2.4
Page 2 of 6
SPECIFICATIONS (CONT.)
ENVIRONMENTAL QUALIFICATION
Altitude
MIL-STD-810F, Method 500.4, Procedure I & II, 40,000 ft. and 70,000 ft. Operational.
Explosive Atmosphere
MIL-STD-810F, Method 511.4, Procedure I, Operational.
Vibration
MIL-STD-810F, Method 514.5, Procedure I, Category 14, Sine and Random vibration per Table 514.5C for Helicopter AH-6J Main Rotor
with overall level of 5.6 G rms for 4 hours per axis. MIL-STD-810F, Method 514.5C, General Minimum Integrity Curve per Figure 514.5C-17
with overall level of 7.7 G rms for 1 hour per axis.
Shock
MIL-STD-810F, Method 516.5, Procedure I, Functional Shock, 40 g. MIL-S-901D, Lightweight Hammer Shock, 3 impacts/axis, 1,3,5 ft.
MIL-STD-202F, Method 213B, 60 g, 9 ms half sine. MIL-STD-202F, Method 213B, 75 g, 11 ms Saw Tooth Shock.
Acceleration
MIL-STD-810F, Method 513.5, Procedure II, table 513.5-II, Operational, 2-7 g, 6 directions.
Humidity
MIL-STD-810F, Method 507.4.
Solder Test
MIL-STD-202G, Method 208H, 8 hour aging.
ENVIRONMENTAL STRESS SCREENING
Parameter
H-Grade
M-Grade
Operating temperature
-40°C to +100°C
-55°C to +100°C
Storage temperature
-55°C to +125°C
-65°C to +125°C
Temperature cycling*
12 cycles
-65°C to +100°C
12 cycles
-65°C to +100°C
Ambient test @ 25°C
Yes
Yes
Power cycling burn-in
12 hours, 29 cycles
24 hours, 58 cycles
Functional and parametric ATE tests
-40°C and +100°C
-55°C and +100°C
Hi-Pot test
Yes
Yes
Visual inspection
Yes
Yes
vicorpower.com
vicorpower.com
Test data
*Temperature cycled with power off, 17°C per minute rate of change.
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715
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Rev. 2.4
Page 3 of 6
Output
Input
Figure 1 – Conducted noise; M-FIAM3 and V300A48M500BL
DC-DC converter operating at 180 Vdc,input with 130 W.
Figure 2 – Transient Immunity; M-FIAM3 output response to
an input transient.
Figure 3– Inrush Limiting; Inrush current with 22 μF external
capacitance, (C1 in Figure4)
Note: The M-FIAM3 is shown in the on state. To disable,
open the connection between ON/OFF and –Out.
F1
Input
4700 pF
Y2 type
0.01 µF
+IN
+OUT
+IN
NC
NC
PC
MOV P/N
30076
M-FIAM3
EMI
GND
–IN
NC
C1
0.3µF
ON
OFF
PR
–OUT
–IN
+OUT
Maxi, Mini, Micro
300 Vdc Input
DC-DC Converter
+S
SC
–S
–OUT
0.01 µF
4700 pF
Y2 type
Component Suggestions
Recommended Fuse: (F1) 3 A Max., Bussmann ABC style
Capacitance: (C1)10 µF(min), 22 µF(max)
Figure 4 – Basic connection diagram with Transient, Surge Protection and Recommended Reverse Polarity Protection.
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715
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Rev. 2.4
Page 4 of 6
MECHANICAL DRAWINGS
Module Pins
No.
Function
Label
1
+In
+
2
No
Connection
NC
3
Ground
EMI/GND
4
– In
–
5
– Out
–
6
ON/OFF
ON/OFF
7
No
Connection
NC
8
No
Connection
NC
+Out
+
2.20
55,9
1.74
44,2
0.23
(REF)
5,8
0.01
style 2 & 3
baseplates only
(4X)***
0.300 ±0.015
7,62 ±0,38
2.000
50,80
0.49
12,4
0.12* 0.20**
3,1 5,1
1
0.300 ±0.015
7,62 ±0,38
2
3
4
0.35 (2X)
8,8
1.900
48,26
0.10
2,5
0.15
X 45˚
3,81
CHAMFER
Pin CL
(ALL MARKINGS
THIS SURFACE)
9
0.50 ±0.02
12,7 ±0,5
Pin CL
ALUMINUM
BASEPLATE
2.28 1.30
57,9 33,0
0.65
16,5
FULL R (6X)
0.130
3,30
9
7
6
0.150 DIA,(2X)
3,81
0.080 DIA,(7X)
2,03
0.43
10,9
0.700
17,78
1.000
25,40
1.400
35,56
Slotted
0.13
3,3
(6X)
5
0.400
10,16
FULL R (6X)
(6X)
8
0.06
R
(3X)
1,5
0.54
(9X)
13,7
Short Pin
0.62
(9X)
15,7
Long Pin
2.20
55,9
(REF.)
Use a 4-40 Screw (6X)
Torque to:
5 in-lbs
.57 N-m
Threaded
4-40 UNC-2B (6X)
* Slotted baseplate only
** Threaded & through hole (style 2 & 3) baseplates
*** Reserved for Vicor accessories. Not for mounting
Thru Hole
CL Pin center line
#30 Drill Thru (6X)
(0.1285)
Figure 5 – Mechanical diagram
PCB THICKNESS
R
0.062 ±0.010
1,57 ±0,25
PLATED
THROUGH HOLE
DIA
1.790**
45,47
0.06
(4X)
1,5
ONBOARD
SOLDER
MOUNT
SHORT PIN STYLE
LONG PIN STYLE
(7X)
0.094 ±0.003
2,39 ±0,08
0.094 ±0.003
2,39 ±0,08
(2X)
0.164 ±0.003
4,16 ±0,08
0.164 ±0.003
4,16 ±0,08
ALL MARKINGS
THIS SURFACE
0.158
4,01
1
2
3
4
ALUMINUM
BASEPLATE
1.575**
40,00
1.900*
48.26
48,26
9
8
7
6
PINS STYLES
SOLDER:TIN / LEAD
HOT SOLDER DIPPED
MODUMATE: GOLD PLATED COPPER
RoHS: GOLD PLATED COPPER
5
0.400*
10,16
0.43
10,9
0.700*
17,78
0.195
4,95
INBOARD
SOLDER
MOUNT
1.000*
25,40
1.400*
35,56
* DENOTES TOL =
0.53
13,5
±0.003
±0,08
** PCB WINDOW
Figure 6 – PCB Mounting Specifications
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715
M-FIAM3
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Rev. 2.4
Page 5 of 6
Warranty
Vicor products are guaranteed for two years from date of shipment against defects in material or workmanship when in normal
use and service. This warranty does not extend to products subjected to misuse, accident, or improper application or
maintenance. Vicor shall not be liable for collateral or consequential damage. This warranty is extended to the original
purchaser only.
EXCEPT FOR THE FOREGOING EXPRESS WARRANTY, VICOR MAKES NO WARRANTY, EXPRESS OR IMPLIED,
INCLUDING, BUT NOT LIMITED TO, THE WARRANTY OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE.
Vicor will repair or replace defective products in accordance with its own best judgement. For service under this warranty, the
buyer must contact Vicor to obtain a Return Material Authorization (RMA) number and shipping instructions. Products
returned without prior authorization will be returned to the buyer. The buyer will pay all charges incurred in returning the
product to the factory. Vicor will pay all reshipment charges if the product was defective within the terms of this warranty.
Information published by Vicor has been carefully checked and is believed to be accurate; however, no responsibility is
assumed for inaccuracies. Vicor reserves the right to make changes to any products without further notice to improve reliability,
function, or design. Vicor does not assume any liability arising out of the application or use of any product or circuit; neither
does it convey any license under its patent rights nor the rights of others. Vicor general policy does not recommend the use of
its components in life support applications wherein a failure or malfunction may directly threaten life or injury. Per Vicor
Terms and Conditions of Sale, the user of Vicor components in life support applications assumes all risks of such use and
indemnifies Vicor against all damages.
Vicor’s comprehensive line of power solutions includes high density AC-DC
and DC-DC modules and accessory components, fully configurable AC-DC
and DC-DC power supplies, and complete custom power systems.
Information furnished by Vicor is believed to be accurate and reliable. However, no responsibility is assumed by Vicor for its
use. Vicor components are not designed to be used in applications, such as life support systems, wherein a failure or
malfunction could result in injury or death. All sales are subject to Vicor’s Terms and Conditions of Sale, which are available
upon request.
Specifications are subject to change without notice.
Intellectual Property Notice
Vicor and its subsidiaries own Intellectual Property (including issued U.S. and Foreign Patents and pending patent
applications) relating to the products described in this data sheet. Interested parties should contact Vicor's Intellectual
Property Department.
Vicor Corporation
25 Frontage Road
Andover, MA, USA 01810
Tel: 800-735-6200
Fax: 978-475-6715
email
Customer Service: [email protected]
Technical Support: [email protected]
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715
M-FIAM3
Set your site on VICOR at vicorpower.com
Rev. 2.4
1/09
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