Vicor M-FIAM5BH22 Military cots 28 vin filter input attenuator module Datasheet

Data Sheet
M-FIAM5B
Military COTS 28 Vin Filter
Input Attenuator Module
Features
•
•
•
•
•
•
•
•
•
EMI filtering-MIL-STD-461E
Transient protection-MIL-STD-704E/F
Environments-MIL-STD-810, MIL-STD-202
Environmental stress screening
Low profile mounting options
Output power up to 560 W
Output current up to 20 A
Mini sized package
Inrush current limiting
Model Number: M-FIAM5BM21*
M-FIAM5B:
2.28 x 2.2 x 0.5 in
57,9 x 55,9 x 12,7 mm
Product Highlights
The M-FIAM5B is a DC front-end module
that provides EMI filtering and transient
protection. The M-FIAM5B enables
designers using Vicor’s Maxi, Mini, Micro
Series 24 V DC-DC converters to meet
conducted emission / conducted
susceptibility per MIL-STD-461E; and input
transients per MIL-STD-704E/F. The
M-FIAM5B accepts an input voltage of
14 – 36 Vdc and delivers output current
up to 20 A.
M-FIAM5B is housed in an industry
standard "half brick" module measuring
2.28" x 2.2" x 0.5" and depending upon
model selected, may be mounted onboard
or inboard for height critical applications.
Compatible Products
• Maxi, Mini, Micro Series 24 V Input
DC-DC converters
• 24 V Input VIPAC Arrays
MVA-FIAM5B:
A coldplate and
connector option.
Absolute Maximum Rating
Parameter
Rating
Unit
Notes
36
Vdc
Continuous
50
Vdc
See Fig.1
+In to –In
Mounting torque
Pin soldering temperature
5 (0.57)
in-lbs
6 each, #4-40 or M3
500 (260)
°F(°C)
<5 sec; wave solder
750 (390)
°F(°C)
<7 sec; hand solder
Thermal Resistance and Capacity
Parameter
Min
Baseplate to sink
flat, greased surface
with thermal pad (P/N 20264)
Baseplate to ambient
Free convection
1000 LFM
Typ
Max
Unit
0.16
0.1
°C/Watt
°C/Watt
7.9
2.2
°C/Watt
°C/Watt
MTBF per MIL-HDBK-217F (M-FIAM5BM21)
Temperature
Environment
MTBF
Unit
25°C
Ground Benign: G.B.
2,533
1,000 Hrs
50°C
Naval Sheltered: N.S.
456
1,000 Hrs
65°C
Airborne Inhabited Cargo: A.I.C.
375
1,000 Hrs
Part Numbering*
M-FIAM5B
Product
The MVA-FIAM5B provides a coldplate
and connector option for use with either
24 V input Maxi, Mini, Micro series
DC-DC converters or VIPAC Arrays.
M
Product Grade Temperatures (°C)
Grade Operating
Storage
H = –40 to +100 – 55 to +125
M = –55 to +100 – 65 to +125
2
1 =
2 =
S=
N=
F =
G=
Pin Style
Short Pin
Long Pin
Short ModuMate*
Long ModuMate*
Short RoHS
Long RoHS
1
Baseplate
1 = Slotted
2 = Threaded
3 = Through
hole
*Compatible with SurfMate and InMate socketing system.
MVA-FIAM5B (Coldplate and connector option)
H-Grade (-40°C to +100°C operation): MVA-FIAM5BH, MVA-FIAM5BH-C (On / Off control enabled)
M-Grade (-55°C to +100°C operation): MVA-FIAM5BM, MVA-FIAM5BM-C (On / Off control enabled)
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715
M-FIAM5B
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Rev. 3.7
Page 1 of 7
SPECIFICATIONS
(typical at TBP = 25°C, nominal line and 75% load, unless otherwise specified)
INPUT SPECIFICATIONS
Parameter
Min
Typ
Max
Unit
Notes
Input voltage
14
28
36
Vdc
Continuous
0.007
A/μF
50
Vdc
12.5 ms per MIL-STD-704E/F, continuous operation
Notes
Inrush limiting
Transient immunity
OUTPUT SPECIFICATIONS
Parameter
Max
Unit
Output current
20
A
Output power
560
W
Efficiency
Internal voltage drop
Min
Typ
96
98
0.5
%
0.7
@20 A, 100°C baseplate
External capacitance
330
See Figure 5 on page 4
50 V
1000
μF
Max
Unit
Notes
CONTROL PIN SPECIFICATIONS
Parameter
Min
ON/OFF control
Enable (ON)
0.0
1.0
Vdc
Referenced to – Vout
3.5
5.0
Vdc
100 kΩ internal pull up resistor
Typ
Max
Unit
Notes
1,500
Vrms
Input / Output to Base
2,121
Vdc
Input / Output to Base
Disable (OFF)
Typ
SAFETY SPECIFICATIONS
Parameter
Min
Dielectric withstand
EMI
Standard
Test Procedure
MIL-STD-461E
Conducted emissions:
CE101, CE102
Conducted susceptibility:
Notes
CS101, CS114, CS115, CS116
GENERAL SPECIFICATIONS
Parameter
Weight
Min
Typ
Max
Unit
3.3 (94)
Ounces (grams)
2
Years
Warranty
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715
Notes
M-FIAM5B
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Rev. 3.7
Page 2 of 7
SPECIFICATIONS (CONT.)
ENVIRONMENTAL QUALIFICATION
Altitude
MIL-STD-810F, Method 500.4, Procedure I & II, 40,000 ft. and 70,000 ft. Operational.
Explosive Atmosphere
MIL-STD-810F, Method 511.4, Procedure I, Operational.
Vibration
MIL-STD-810F, Method 514.5, Procedure I, Category 14, Sine and Random vibration per Table 514.5C for Helicopter AH-6J Main Rotor
with overall level of 5.6 G rms for 4 hours per axis. MIL-STD-810F, Method 514.5C, General Minimum Integrity Curve per Figure 514.5C-17
with overall level of 7.7 G rms for 1 hour per axis.
Shock
MIL-STD-810F, Method 516.5, Procedure I, Functional Shock, 40 g. MIL-S-901D, Lightweight Hammer Shock, 3 impacts/axis, 1,3,5 ft.
MIL-STD-202F, Method 213B, 60 g, 9 ms half sine. MIL-STD-202F, Method 213B, 75 g, 11 ms Saw Tooth Shock.
Acceleration
MIL-STD-810F, Method 513.5, Procedure II, table 513.5-II, Operational, 2-7 g, 6 directions.
Humidity
MIL-STD-810F, Method 507.4.
Solder Test
MIL-STD-202G, Method 208H, 8 hour aging.
ENVIRONMENTAL STRESS SCREENING
Parameter
H-Grade
M-Grade
Operating temperature
-40°C to +100°C
-55°C to +100°C
Storage temperature
-55°C to +125°C
-65°C to +125°C
Temperature cycling*
12 cycles
-65°C to +100°C
12 cycles
-65°C to +100°C
Ambient test @ 25°C
Yes
Yes
Power cycling burn-in
12 hours, 29 cycles
24 hours, 58 cycles
Functional and parametric ATE tests
-40°C and +100°C
-55°C and +100°C
Hi-Pot test
Yes
Yes
Visual inspection
Yes
Yes
vicorpower.com
vicorpower.com
Test data
*Temperature cycled with power off, 17°C per minute rate of change.
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715
M-FIAM5B
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Rev. 3.7
Page 3 of 7
Figure 2 — Conducted Noise; M-FIAM5B and Model
V24A12M400B DC-DC converter operating at 28 Vdc, 400 W.
Figure 1 — Shut Down Time of M-FIAM5B vs. Overvoltage
INPUT VOLTAGE
©
50 V
OUTPUT
VOLTAGE
©
©
INPUT CURRENT
Figure 4— Inrush Limiting: Inrush current with 1000 μF
external capacitance, (C1 in Figure 5)
Figure 3 — Transient Immunity: M-FIAM5B output response
to an input transient.
Note: The M-FIAM5 is shown in the on state. To disable,
open the connection between ON/OFF and –Out.
4700 pF
F1
Input
MOV P/N
30234-068
0.01 µF
+IN
+OUT
+IN
NC
NC
PC
M-FIAM5B
EMI
GND
–IN
NC
C1
0.2 µF
ON
OFF
PR
–OUT
–IN
+OUT
+S
Maxi, Mini, Micro
24 Vdc Input
DC-DC Converter
SC
–S
–OUT
0.01 µF
4700 pF
Component Suggestions
Recommended Fuse: (F1) 20 A (max), Bussmann ABC style
Capacitance: (C1) 330 µF (min), 1000 µF (max)
Figure 5— Basic connection diagram with Transient, Surge Protection and Recommended Reverse Polarity Protection.
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715
M-FIAM5B
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Rev. 3.7
Page 4 of 7
MECHANICAL DRAWINGS
Module Pins
No.
Function
Label
1
+In
+
2
No
Connection
NC
3
Ground
EMI/GND
4
– In
–
– Out
–
6
ON/OFF
ON/OFF
7
No
Connection
NC
NC
+Out
+
0.01
style 2 & 3
baseplates only
(4X)***
2.000
50,80
0.49
12,4
0.12* 0.20**
3,1 5,1
1
0.300 ±0.015
7,62 ±0,38
2
3
4
0.35 (2X)
8,8
1.900
48,26
0.10
2,5
0.15
X 45˚
3,81
CHAMFER
Pin CL
(ALL MARKINGS
THIS SURFACE)
9
No
Connection
2.20
55,9
1.74
44,2
0.23
(REF)
5,8
0.300 ±0.015
7,62 ±0,38
5
8
0.50 ±0.02
12,7 ±0,5
Pin CL
ALUMINUM
BASEPLATE
2.28 1.30
57,9 33,0
0.65
16,5
FULL R (6X)
0.130
3,30
9
7
6
0.150 DIA,(2X)
3,81
0.080 DIA,(7X)
2,03
0.43
10,9
0.13
3,3
0.06
R
(3X)
1,5
0.54
(9X) Short Pin
13,7
0.700
17,78
1.000
25,40
1.400
35,56
Slotted
(6X)
5
0.400
10,16
FULL R (6X)
(6X)
8
2.20
55,9
(REF.)
Use a 4-40 Screw (6X)
Torque to:
5 in-lbs
.57 N-m
0.62
(9X) Long Pin
15,7
Threaded
4-40 UNC-2B (6X)
* Slotted baseplate only
** Threaded & through hole (style 2 & 3) baseplates
*** Reserved for Vicor accessories. Not for mounting
Thru Hole
CL Pin center line
#30 Drill Thru (6X)
(0.1285)
Figure 6 — Mechanical diagram
PCB THICKNESS
0.062 ±0.010
1,57 ±0,25
PLATED
THROUGH HOLE
DIA
1.790**
45,47
0.06
R
(4X)
1,5
INBOARD
SOLDER
MOUNT
ONBOARD
SOLDER
MOUNT
SHORT PIN STYLE
LONG PIN STYLE
(7X)
0.094 ±0.003
2,39 ±0,08
0.094 ±0.003
2,39 ±0,08
(2X)
0.164 ±0.003
4,16 ±0,08
0.164 ±0.003
4,16 ±0,08
ALL MARKINGS
THIS SURFACE
0.158
4,01
1
2
3
4
1.575**
40,00
1.900*
48.26
48,26
ALUMINUM
BASEPLATE
9
8
7
6
5
PINS STYLES
SOLDER:TIN / LEAD
HOT SOLDER DIPPED
MODUMATE: GOLD PLATED COPPER
0.400*
10,16
0.43
10,9
0.700*
17,78
0.195
4,95
1.000*
25,40
1.400*
35,56
* DENOTES TOL =
0.53
13,5
±0.003
±0,08
** PCB WINDOW
Figure 7 — PCB Mounting Specifications.
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715
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Rev. 3.7
Page 5 of 7
1.04
26,4
INCHES
MM
1.54
39,1
0.31
7,8
Output Connector
4.7
119,4
MVA – FIAM5B
Input Connector
0.81
20,6
1
10
1
9
11
20
10
18
Input Connector
Output Connector
Pin #
1–4
Function
–Vin
Pin #
1
Function
+Vout
Pin #
10
Function
+Vout
5–7
+Vin
2
+Vout
11
+Vout
8
NC
3
+Vout
12
+Vout
9
PE protective earth
4
N/C
13
N/C
10
PE protective earth
5
N/C
14
N/C
11 – 13
–Vin
6
N/C
15
On / Off
14 – 17
+Vin
7
–Vout
16
–Vout
18
NC
8
–Vout
17
–Vout
19
PE protective earth
9
–Vout
18
–Vout
20
PE protective earth
Input Mounting
Connector
Vicor P/N
Output Mounting
Connector
Vicor P/N
Housing
24795
Housing
25050
Pin
24796
Pin
24796
Kit
24828
Kit
25067
Note: The MVA-FIAM5BH and MVA-FIAM5BM are delivered with the On / Off control already configured as On using a 0 Ohm resistor on
the underside of the output connector board. The MVA-FIAM5BH-C and MVA-FIAM5BM-C are delivered without the 0 Ohm resistor
installed, allowing for user control of the On / Off functionality.
Figure 8 — MVA-FIAM5B Packaging Option
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715
M-FIAM5B
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Rev. 3.7
Page 6 of 7
Warranty
Vicor products are guaranteed for two years from date of shipment against defects in material or workmanship when in normal
use and service. This warranty does not extend to products subjected to misuse, accident, or improper application or
maintenance. Vicor shall not be liable for collateral or consequential damage. This warranty is extended to the original
purchaser only.
EXCEPT FOR THE FOREGOING EXPRESS WARRANTY, VICOR MAKES NO WARRANTY, EXPRESS OR IMPLIED,
INCLUDING, BUT NOT LIMITED TO, THE WARRANTY OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE.
Vicor will repair or replace defective products in accordance with its own best judgement. For service under this warranty, the
buyer must contact Vicor to obtain a Return Material Authorization (RMA) number and shipping instructions. Products
returned without prior authorization will be returned to the buyer. The buyer will pay all charges incurred in returning the
product to the factory. Vicor will pay all reshipment charges if the product was defective within the terms of this warranty.
Information published by Vicor has been carefully checked and is believed to be accurate; however, no responsibility is
assumed for inaccuracies. Vicor reserves the right to make changes to any products without further notice to improve reliability,
function, or design. Vicor does not assume any liability arising out of the application or use of any product or circuit; neither
does it convey any license under its patent rights nor the rights of others. Vicor general policy does not recommend the use of
its components in life support applications wherein a failure or malfunction may directly threaten life or injury. Per Vicor
Terms and Conditions of Sale, the user of Vicor components in life support applications assumes all risks of such use and
indemnifies Vicor against all damages.
Vicor’s comprehensive line of power solutions includes high density AC-DC and DC-DC
modules and accessory components, fully configurable AC-DC and DC-DC power supplies,
and complete custom power systems.
Information furnished by Vicor is believed to be accurate and reliable. However, no responsibility is assumed by Vicor for its
use. Vicor components are not designed to be used in applications, such as life support systems, wherein a failure or
malfunction could result in injury or death. All sales are subject to Vicor’s Terms and Conditions of Sale, which are available
upon request.
Specifications are subject to change without notice.
Intellectual Property Notice
Vicor and its subsidiaries own Intellectual Property (including issued U.S. and Foreign Patents and pending patent
applications) relating to the products described in this data sheet. Interested parties should contact Vicor's Intellectual
Property Department.
Vicor Corporation
25 Frontage Road
Andover, MA, USA 01810
Tel: 800-735-6200
Fax: 978-475-6715
email
Customer Service: [email protected]
Technical Support: [email protected]
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715
M-FIAM5B
Set your site on VICOR at vicorpower.com
Rev. 3.7
2/09
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