Vicor M-FIAM7HF1 Military cots 28 vin filter input attenuator module Datasheet

Data Sheet
M-FIAM7
Features
• EMI filtering-MIL-STD-461E
• Transient protection-MIL-STD-1275A/B/D,
MIL-STD-704A-F and DO-160E
• Environments-MIL-STD-810, MIL-STD-202
• Environmental stress screening
• Low profile mounting options
• Output power up to 130 W
• Output current up to 10 A
• Mini sized package
• Inrush current limiting
Military COTS 28 Vin Filter
Input Attenuator Module
Model Number: M-FIAM7M21*
Shown actual size:
2.28 x 2.2 x 0.5 in
57,9 x 55,9 x 12,7 mm
Absolute Maximum Rating
Product Highlights
The M-FIAM7 is a DC front-end module that
provides EMI filtering and transient
protection. The M-FIAM7 enables designers
using Vicor’s 28 V DC-DC V•I Chip modules
to meet conducted emission/ conducted
susceptibility per MIL-STD-461E; and input
transients per MIL-STD-1275A/B/D,
MIL-STD-704A-F and DO-160E. The
M-FIAM7 accepts an input voltage of
14 – 50 Vdc and delivers output current
up to 10 A.
M-FIAM7 is housed in an industry
standard "half brick" module measuring
2.28" x 2.2" x 0.5" and depending upon
model selected, may be mounted onboard
or inboard for height critical applications.
Parameter
Rating
Unit
50
Vdc
Continuous
100
Vdc
See Fig.1
+In to –In
Mounting torque
Pin soldering temperature
Notes
5 (0.57)
in-lbs
6 each, #4-40 or M3
500 (260)
°F(°C)
<5 sec; wave solder
750 (390)
°F(°C)
<7 sec; hand solder
Thermal Resistance and Capacity
Parameter
Min
Baseplate to sink
flat, greased surface
with thermal pad (P/N 20264)
Baseplate to ambient
Free convection
1000 LFM
Typ
Max
Unit
0.16
0.1
°C/Watt
°C/Watt
7.9
2.2
°C/Watt
°C/Watt
Compatible Products
• 28 V Input DC-DC V•I Chip modules.
MTBF per MIL-HDBK-217F (M-FIAM7M21)
Note: This product is not compatible with
Maxi, Mini, Micro DC-DC converters.
Temperature
Environment
MTBF
Unit
25°C
Ground Benign: G.B.
3,540
1,000 Hrs
50°C
Naval Sheltered: N.S.
637
1,000 Hrs
65°C
Airborne Inhabited Cargo: A.I.C.
499
1,000 Hrs
Part Numbering*
M-FIAM7
Product
M
Product Grade Temperatures (°C)
Grade Operating
Storage
M = –55 to +100 – 65 to +125
H = –40 to +100 –55 to +125
2
1 =
2 =
S=
N=
F =
G=
Pin Style
Short Pin
Long Pin
Short ModuMate*
Long ModuMate*
Short RoHS
Long RoHS
1
Baseplate
1 = Slotted
2 = Threaded
3 = Thru hole
*Compatible with SurfMate and InMate socketing system.
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715
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Rev. 2.4
Page 1 of 6
SPECIFICATIONS
(typical at TBP = 25°C, nominal line and 75% load, unless otherwise specified)
INPUT SPECIFICATIONS
Parameter
Min
Typ
Max
Unit
Notes
Input voltage
14
28
50
Vdc
Continuous
0.007
A/µF
100
Vdc
50 ms per MIL-STD-1275A/B/D, continuous operation
250
Vdc
70 µs per MIL-STD-1275B, continuous operation
70
Vdc
20 ms per MIL-STD-704A, continuous operation
80
Vdc
100 ms per DO-160E, Section 16, Power Input, Category Z
Max
Unit
Notes
Output current
10
A
Over continuous input and temp. range (see Fig.4)
Output power
130
W
Transient compliance over temp. range (see Fig.6)
Inrush limiting
Transient immunity
OUTPUT SPECIFICATIONS
Parameter
Efficiency
Internal voltage drop
Min
Typ
96
98
0.5
%
0.7
@10 A, 100°C baseplate
External capacitance
330
See illustration C1 on page 4
63 V
1000
µF
Max
Unit
Notes
CONTROL PIN SPECIFICATIONS
Parameter
Min
ON/OFF control
Enable (ON)
0.0
1.0
Vdc
Referenced to – Vout
4.0
5.50
Vdc
100 kΩ internal pull-up resistor
Typ
Max
Unit
Notes
1,500
Vrms
Input/Output to Base
2,121
Vdc
Input/Output to Base
Disable (OFF)
Typ
SAFETY SPECIFICATIONS
Parameter
Min
Dielectric withstand
EMI
Standard
Test Procedure
MIL-STD-461E
Conducted emissions:
Notes
CE101, CE102
Conducted susceptibility:
CS101, CS114, CS115, CS116
GENERAL SPECIFICATIONS
Parameter
Weight
Min
Typ
Max
Unit
3.3 (94)
Ounces (grams)
2
Years
Warranty
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715
Notes
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Rev. 2.4
Page 2 of 6
SPECIFICATIONS (CONT.)
ENVIRONMENTAL QUALIFICATION
Altitude
MIL-STD-810F, Method 500.4, Procedure I & II, 40,000 ft. and 70,000 ft. Operational.
Explosive Atmosphere
MIL-STD-810F, Method 511.4, Procedure I, Operational.
Vibration
MIL-STD-810F, Method 514.5, Procedure I, Category 14, Sine and Random vibration per Table 514.5C for Helicopter AH-6J Main Rotor
with overall level of 5.6 G rms for 4 hours per axis. MIL-STD-810F, Method 514.5C, General Minimum Integrity Curve per Figure 514.5C-17
with overall level of 7.7 G rms for 1 hour per axis.
Shock
MIL-STD-810F, Method 516.5, Procedure I, Functional Shock, 40 g. MIL-S-901D, Lightweight Hammer Shock, 3 impacts/axis, 1,3,5 ft.
MIL-STD-202F, Method 213B, 60 g, 9ms half sine. MIL-STD-202F, Method 213B, 75 g, 11ms Saw Tooth Shock.
Acceleration
MIL-STD-810F, Method 513.5, Procedure II, table 513.5-II, Operational, 2-7 g, 6 directions.
Humidity
MIL-STD-810F, Method 507.4.
Solder Test
MIL-STD-202G, Method 208H, 8 hour aging.
ENVIRONMENTAL STRESS SCREENING
Parameter
H-Grade
M-Grade
Operating temperature
-40°C to +100°C
-55°C to +100°C
Storage temperature
-55°C to +125°C
-65°C to +125°C
Temperature cycling*
12 cycles
-65°C to +100°C
12 cycles
-65°C to +100°C
Ambient test @ 25°C
Yes
Yes
Power cycling burn-in
12 hours, 29 cycles
24 hours, 58 cycles
Functional and parametric ATE tests
-40°C and +100°C
-55°C and +100°C
Hi-Pot test
Yes
Yes
Visual inspection
Yes
Yes
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Test data
Shut Down Time vs. Overvoltage
250
T (ms)
200
150
100
50
0
60
70
80
90
100
105
110
120
Vin (V)
Figure 1 – T = Time period before over-voltage protection.
Vin = Input voltage (switching up from 28 Vdc)
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715
Figure 2 – Conducted Noise; M-FIAM7 and
MP028F036M12AL + MV036F120M010 DC-DC V•I Chip
modules operating at 28 Vdc, 120 W.
M-FIAM7
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Rev. 2.4
Page 3 of 6
Figure 3 – Transient Immunity; M-FIAM7 output response to
an input transient.
Figure 4 `– Inrush Limiting; Inrush current with 1000 μF
external capacitance.
M-FIAM7 EMI and MIL-STD-1275D
Transient Compliance
600
140
500
130
Output Power (W)
Output Power (W)
M-FIAM7 EMI Compliance Only
400
300
Safe Operating
Area
200
120
Safe Operating
Area
110
100
(Normal Operation)
(Transient 50 mS max.)
100
0
5
10
15
20
25
30
35
40
45
0
50
0
Input Voltage (VDC)
10 14 20
30
40
70
80
90
100
110
C
C
VC
PC
TM
IL
NC
PR
–
–
Input
60
Figure 6 – M-FIAM7 EMI and MIL-STD-1275D Transient
Compliance
Figure 5 – M-FIAM7 EMI Compliance only
Transorb
P/N
19180-510
50
Input Voltage (VDC)
ON
OFF
EMI
GND
NC
C1
+In
MFIAM7
NC
NC
+
+
F1
PRM-AL
–In
VH
SC
SG
OS
NC
CD
+Out
–Out
+Out
+In
TM
VC
PC
-In
VTM
-Out
+Out
K
Ro
-Out
C
C
Component Suggestions
Recommended Fuse: (F1) 10 A (max), Bussmann ABC style
Capacitance: (C1) 330 µF (min), 1000 µF (max); (C) 4700 pF
Figure 7 – Basic connection diagram with Transient, Surge Protection and Recommended Reverse Polarity Protection.
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Rev. 2.4
Page 4 of 6
MECHANICAL DRAWINGS
Module Pins
No.
Function
Label
1
+In
+
2
No
Connection
NC
3
Ground
EMI/GND
4
– In
–
5
– Out
–
6
ON/OFF
ON/OFF
7
No
Connection
NC
8
No
Connection
NC
9
+Out
+
Figure 8 – Mechanical diagram
PCB THICKNESS
R
0.062 ±0.010
1,57 ±0,25
PLATED
THROUGH HOLE
DIA
1.790**
45,47
0.06
(4X)
1,5
ONBOARD
SOLDER
MOUNT
SHORT PIN STYLE
LONG PIN STYLE
(7X)
0.094 ±0.003
2,39 ±0,08
0.094 ±0.003
2,39 ±0,08
(2X)
0.164 ±0.003
4,16 ±0,08
0.164 ±0.003
4,16 ±0,08
ALL MARKINGS
THIS SURFACE
0.158
4,01
1
2
3
4
1.575**
40,00
1.900*
48.26
48,26
9
8
7
6
ALUMINUM
BASEPLATE
5
0.400*
10,16
0.43
10,9
0.700*
17,78
0.195
4,95
INBOARD
SOLDER
MOUNT
1.000*
25,40
1.400*
35,56
* DENOTES TOL =
PINS STYLES
SOLDER:TIN / LEAD
HOT SOLDER DIPPED
MODUMATE: GOLD PLATED COPPER
RoHS: GOLD PLATED COPPER
0.53
13,5
±0.003
±0,08
** PCB WINDOW
Figure 9 – PCB Mounting Specifications
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715
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Rev. 2.4
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Warranty
Vicor products are guaranteed for two years from date of shipment against defects in material or workmanship when in normal
use and service. This warranty does not extend to products subjected to misuse, accident, or improper application or
maintenance. Vicor shall not be liable for collateral or consequential damage. This warranty is extended to the original
purchaser only.
EXCEPT FOR THE FOREGOING EXPRESS WARRANTY, VICOR MAKES NO WARRANTY, EXPRESS OR IMPLIED,
INCLUDING, BUT NOT LIMITED TO, THE WARRANTY OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE.
Vicor will repair or replace defective products in accordance with its own best judgement. For service under this warranty, the
buyer must contact Vicor to obtain a Return Material Authorization (RMA) number and shipping instructions. Products
returned without prior authorization will be returned to the buyer. The buyer will pay all charges incurred in returning the
product to the factory. Vicor will pay all reshipment charges if the product was defective within the terms of this warranty.
Information published by Vicor has been carefully checked and is believed to be accurate; however, no responsibility is
assumed for inaccuracies. Vicor reserves the right to make changes to any products without further notice to improve reliability,
function, or design. Vicor does not assume any liability arising out of the application or use of any product or circuit; neither
does it convey any license under its patent rights nor the rights of others. Vicor general policy does not recommend the use of
its components in life support applications wherein a failure or malfunction may directly threaten life or injury. Per Vicor
Terms and Conditions of Sale, the user of Vicor components in life support applications assumes all risks of such use and
indemnifies Vicor against all damages.
Vicor’s comprehensive line of power solutions includes high density AC-DC and DC-DC
modules and accessory components, fully configurable AC-DC and DC-DC power supplies,
and complete custom power systems.
Information furnished by Vicor is believed to be accurate and reliable. However, no responsibility is assumed by Vicor for its
use. Vicor components are not designed to be used in applications, such as life support systems, wherein a failure or
malfunction could result in injury or death. All sales are subject to Vicor’s Terms and Conditions of Sale, which are available
upon request.
Specifications are subject to change without notice.
Intellectual Property Notice
Vicor and its subsidiaries own Intellectual Property (including issued U.S. and Foreign Patents and pending patent
applications) relating to the products described in this data sheet. Interested parties should contact Vicor's Intellectual
Property Department.
Vicor Corporation
25 Frontage Road
Andover, MA, USA 01810
Tel: 800-735-6200
Fax: 978-475-6715
email
Customer Service: [email protected]
Technical Support: [email protected]
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715
M-FIAM7
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Rev. 2.4
3/09
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