Vicor M-FIAM9MF2 Military cots 28 vin filter input attenuator module Datasheet

Data Sheet
M-FIAM9
Military COTS 28 Vin Filter
Input Attenuator Module
Features
• EMI filtering-MIL-STD-461E
• Transient protection-MIL-STD-704A/E/F,
MIL-STD-1275A/B/D
• Environments-MIL-STD-810, MIL-STD-202
• Environmental stress screening
• Low profile mounting options
• Output power up to 500 W
• Output current up to 18 A
• Mini sized package
• Inrush current limiting
Model Number: M-FIAM9M21*
Product Highlights
Absolute Maximum Rating
The M-FIAM9 is a DC front-end module
that provides EMI filtering and transient
protection. The M-FIAM9 enables designers
using Vicor’s Maxi, Mini, Micro Series 24 V
& Maxi Series 28 V DC-DC converters to
meet conducted emission / conducted
susceptibility per MIL-STD-461E; and input
transients per MIL-STD-704A/E/F and MILSTD-1275A/B/D. The M-FIAM9 accepts an
input voltage of 10 – 36 Vdc and delivers
output power up to 500 W.
Parameter
Shown actual size:
2.28 x 2.2 x 0.5 in
57,9 x 55,9 x 12,7 mm
Compatible Products
• Maxi, Mini, Micro Series 24 V Input
DC-DC converters
• Maxi Series 28 V Input DC-DC converters
MVA-FIAM9:
A coldplate and
connector option.
Unit
36
Vdc
Continuous
100
Vdc
See Fig.1
+In to –In
Mounting torque
Pin soldering temperature
Notes
5 (0.57)
in-lbs
6 each, #4-40 or M3
500 (260)
°F(°C)
<5 sec; wave solder
750 (390)
°F(°C)
<7 sec; hand solder
Thermal Resistance and Capacity
Parameter
M-FIAM9 is housed in an industry standard
"half brick" module measuring 2.28" x 2.2"
x 0.5" and depending upon model selected,
may be mounted onboard
or inboard for height critical applications.
Rating
Min
Baseplate to sink
flat, greased surface
with thermal pad (P/N 20264)
Baseplate to ambient
Free convection
1000 LFM
Typ
Max
Unit
0.16
0.1
°C/Watt
°C/Watt
7.9
2.2
°C/Watt
°C/Watt
MTBF per MIL-HDBK-217F (M-FIAM9M21)
Temperature
Environment
MTBF
Unit
25°C
Ground Benign: G.B.
3,582
1,000 Hrs
50°C
Naval Sheltered: N.S.
644
1,000 Hrs
65°C
Airborne Inhabited Cargo: A.I.C.
505
1,000 Hrs
Part Numbering*
M-FIAM9
Product
The MVA-FIAM9 provides a coldplate and
connector option for use with either
24 V input Maxi, Mini, Micro series
DC-DC converters or VIPAC Arrays.
M
Product Grade Temperatures (°C)
Grade Operating
Storage
H = –40 to +100 – 55 to +125
M = –55 to +100 – 65 to +125
2
1 =
2 =
S=
N=
F =
G=
Pin Style
Short Pin
Long Pin
Short ModuMate*
Long ModuMate*
Short RoHS
Long RoHS
1
Baseplate
1 = Slotted
2 = Threaded
3 = Through
hole
*Compatible with SurfMate and InMate socketing system.
MVA-FIAM9 (Coldplate and connector option)
H-Grade (-40°C to +100°C operation): MVA-FIAM9H, MVA-FIAM9H-C (On / Off control enabled)
M-Grade (-55°C to +100°C operation): MVA-FIAM9M, MVA-FIAM9M-C (On / Off control enabled)
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715
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Rev. 2.1
Page 1 of 7
SPECIFICATIONS
(typical at TBP = 25°C, nominal line and 75% load, unless otherwise specified)
INPUT SPECIFICATIONS
Parameter
Min
Typ
Max
Unit
Notes
Input voltage
10
28
36
Vdc
Continuous
0.007
A/µF
100
Vdc
50 ms per MIL-STD-1275A/B/D, continuous operation
250
Vdc
70 µs per MIL-STD-1275A/B/D, continuous operation
70
Vdc
20 ms per MIL-STD-704A, continuous operation
50
Vdc
12.5 ms per MIL-STD-704E/F, continuous operation
Max
Unit
Notes
Output power
500
W
Output current
18
A
1.5
%
V
500 W, 25°C baseplate
1000
µF
See Figure 4 on page 4
50 V
Max
Unit
Notes
Inrush limiting
Transient immunity
OUTPUT SPECIFICATIONS
Parameter
Efficiency
Internal voltage drop
Min
Typ
96
97
0.85
External capacitance
330
CONTROL PIN SPECIFICATIONS
Parameter
Min
ON/OFF control
Enable (ON)
0.0
1.0
Vdc
Referenced to – Vout
3.5
5.0
Vdc
100 kΩ internal pull up resistor
Typ
Max
Unit
Notes
1,500
Vrms
Input/Output to Base
2,121
Vdc
Input/Output to Base
Disable (OFF)
Typ
SAFETY SPECIFICATIONS
Parameter
Min
Dielectric withstand
EMI
Standard
Test Procedure
MIL-STD-461E
Conducted emissions:
Notes
When using with V28 series converters a 27 µH inductor is
CE101, CE102
Conducted susceptibility:
needed between the filter and converter for compliance
CS101, CS114, CS115, CS116
below 30% of rated power.
GENERAL SPECIFICATIONS
Parameter
Weight
Min
Typ
Max
Unit
3.3 (94)
Ounces (grams)
2
Years
Warranty
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715
Notes
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Rev. 2.1
Page 2 of 7
SPECIFICATIONS (CONT.)
ENVIRONMENTAL QUALIFICATION
Altitude
MIL-STD-810F, Method 500.4, Procedure I & II, 40,000 ft. and 70,000 ft. Operational.
Explosive Atmosphere
MIL-STD-810F, Method 511.4, Procedure I, Operational.
Vibration
MIL-STD-810F, Method 514.5, Procedure I, Category 14, Sine and Random vibration per Table 514.5C for Helicopter AH-6J Main Rotor
with overall level of 5.6 G rms for 4 hours per axis. MIL-STD-810F, Method 514.5C, General Minimum Integrity Curve per Figure 514.5C-17
with overall level of 7.7 G rms for 1 hour per axis.
Shock
MIL-STD-810F, Method 516.5, Procedure I, Functional Shock, 40 g. MIL-S-901D, Lightweight Hammer Shock, 3 impacts / axis, 1,3,5 ft.
MIL-STD-202F, Method 213B, 60 g, 9 ms half sine. MIL-STD-202F, Method 213B, 75 g, 11ms Saw Tooth Shock.
Acceleration
MIL-STD-810F, Method 513.5, Procedure II, table 513.5-II, Operational, 2-7 g, 6 directions.
Humidity
MIL-STD-810F, Method 507.4.
Solder Test
MIL-STD-202G, Method 208H, 8 hour aging.
ENVIRONMENTAL STRESS SCREENING
Parameter
H-Grade
M-Grade
Operating temperature
-40°C to +100°C
-55°C to +100°C
Storage temperature
-55°C to +125°C
-65°C to +125°C
Temperature cycling*
12 cycles
-65°C to +100°C
12 cycles
-65°C to +100°C
Ambient test @ 25°C
Yes
Yes
Power cycling burn-in
12 hours, 29 cycles
24 hours, 58 cycles
Functional and parametric ATE tests
-40°C and +100°C
-55°C and +100°C
Hi-Pot test
Yes
Yes
Visual inspection
Yes
Yes
vicorpower.com
vicorpower.com
Test data
*Temperature cycled with power off, 17°C per minute rate of change.
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715
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Rev. 2.1
Page 3 of 7
Figure 2 — Conducted Noise; M-FIAM9 and Model
V28A12M200B DC-DC converter operating at 28 Vdc, 200 W.
Figure 1 — Transient Immunity: M-FIAM9 output response
to an input transient.
40
2000
20
1800
0
Gain (dB)
1600
Time (ms)
1400
1200
1000
-20
-40
800
-60
600
-80
400
-100
0.01
200
0.1
0
40
50
60
70
80
90
1
10
Frequency (MHz)
100
CM Insertion Loss
Vin (V)
DM Insertion Loss
Figure 3 — Shut down time of M-FIAM9 vs. Overvoltage
Figure 4 — M-FIAM9 insertion loss
Note: The M-FIAM9 is shown in the on state. To disable,
open the connection between ON/OFF and –Out.
4,700 pF
+IN
F1
Input
Transorb P/N
19180-510
+OUT
NC
EMI
GND
–IN
NC
+OUT
+IN
NC
M-FIAM9
0.01 µF
C1
PC
0.2 µF
ON
OFF
PR
–OUT
–IN
Maxi, Mini, Micro
24 Vdc Input
DC-DC Converter
+S
SC
–S
–OUT
0.01 µF
4,700 pF
Component Suggestions
Recommended Fuse: (F1) 20 A (max), Bussmann ABC style
Capacitance: (C1) 330 µF (min), 1000 µF (max)
Figure 5— Transient, Surge Protection and Recommended Reverse Polarity Protection.
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715
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Rev. 2.1
Page 4 of 7
MECHANICAL DRAWINGS
Module Pins
No.
Function
Label
1
+In
+
2
No
Connection
NC
3
Ground
EMI/GND
4
– In
–
5
– Out
–
6
ON/OFF
ON/OFF
7
No
Connection
NC
8
No
Connection
NC
9
+Out
+
Figure 6 — Mechanical diagram
PCB THICKNESS
0.062 ±0.010
1,57 ±0,25
PLATED
THROUGH HOLE
DIA
1.790**
45,47
0.06
R
(4X)
1,5
INBOARD
SOLDER
MOUNT
ONBOARD
SOLDER
MOUNT
SHORT PIN STYLE
LONG PIN STYLE
(7X)
0.094 ±0.003
2,39 ±0,08
0.094 ±0.003
2,39 ±0,08
(2X)
0.164 ±0.003
4,16 ±0,08
0.164 ±0.003
4,16 ±0,08
ALL MARKINGS
THIS SURFACE
0.158
4,01
1
2
3
4
ALUMINUM
BASEPLATE
1.575**
40,00
1.900*
48.26
48,26
9
8
7
6
PINS STYLES
SOLDER:TIN / LEAD
HOT SOLDER DIPPED
MODUMATE: GOLD PLATED COPPER
RoHS: GOLD PLATED COPPER
5
0.400*
10,16
0.43
10,9
0.700*
17,78
0.195
4,95
1.000*
25,40
1.400*
35,56
* DENOTES TOL =
0.53
13,5
±0.003
±0,08
** PCB WINDOW
Figure 7 — PCB Mounting Specifications.
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Rev. 2.1
Page 5 of 7
1.04
26,4
INCHES
MM
1.54
39,1
0.31
7,8
Output Connector
4.7
119,4
MVA – FIAM9
Input Connector
0.81
20,6
1
10
1
9
11
20
10
18
Input Connector
Output Connector
Pin #
1–4
Function
–Vin
5–7
+Vin
8
NC
9
Function
+Vout
Pin #
10
Function
+Vout
2
+Vout
11
+Vout
3
+Vout
12
+Vout
PE protective earth
4
N/C
13
NC
10
PE protective earth
5
N/C
14
NC
11 – 13
–Vin
6
N/C
15
On / Off
14 – 17
+Vin
7
–Vout
16
–Vout
18
NC
8
–Vout
17
–Vout
19
PE protective earth
9
–Vout
18
–Vout
20
PE protective earth
Input Mounting
Connector
Vicor P/N
Pin #
1
Output Mounting
Connector
Vicor P/N
Housing
24795
Housing
25050
Pin
24796
Pin
24796
Kit
24828
Kit
25067
Note: The MVA-FIAM9H and MVA-FIAM9M are delivered with the On / Off control already configured as On using a 0 Ohm resistor on the
underside of the output connector board. The MVA-FIAM9H-C and MVA-FIAM9M-C are delivered without the 0 Ohm resistor installed,
allowing for user control of the On / Off functionality.
Figure 8 — MVA-FIAM9 Pakaging Option
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715
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Rev. 2.1
Page 6 of 7
Warranty
Vicor products are guaranteed for two years from date of shipment against defects in material or workmanship when in normal
use and service. This warranty does not extend to products subjected to misuse, accident, or improper application or
maintenance. Vicor shall not be liable for collateral or consequential damage. This warranty is extended to the original
purchaser only.
EXCEPT FOR THE FOREGOING EXPRESS WARRANTY, VICOR MAKES NO WARRANTY, EXPRESS OR IMPLIED,
INCLUDING, BUT NOT LIMITED TO, THE WARRANTY OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE.
Vicor will repair or replace defective products in accordance with its own best judgement. For service under this warranty, the
buyer must contact Vicor to obtain a Return Material Authorization (RMA) number and shipping instructions. Products
returned without prior authorization will be returned to the buyer. The buyer will pay all charges incurred in returning the
product to the factory. Vicor will pay all reshipment charges if the product was defective within the terms of this warranty.
Information published by Vicor has been carefully checked and is believed to be accurate; however, no responsibility is
assumed for inaccuracies. Vicor reserves the right to make changes to any products without further notice to improve reliability,
function, or design. Vicor does not assume any liability arising out of the application or use of any product or circuit; neither
does it convey any license under its patent rights nor the rights of others. Vicor general policy does not recommend the use of
its components in life support applications wherein a failure or malfunction may directly threaten life or injury. Per Vicor
Terms and Conditions of Sale, the user of Vicor components in life support applications assumes all risks of such use and
indemnifies Vicor against all damages.
Vicor’s comprehensive line of power solutions includes high density AC-DC and DC-DC
modules and accessory components, fully configurable AC-DC and DC-DC power supplies,
and complete custom power systems.
Information furnished by Vicor is believed to be accurate and reliable. However, no responsibility is assumed by Vicor for its
use. Vicor components are not designed to be used in applications, such as life support systems, wherein a failure or
malfunction could result in injury or death. All sales are subject to Vicor’s Terms and Conditions of Sale, which are available
upon request.
Specifications are subject to change without notice.
Intellectual Property Notice
Vicor and its subsidiaries own Intellectual Property (including issued U.S. and Foreign Patents and pending patent
applications) relating to the products described in this data sheet. Interested parties should contact Vicor's Intellectual
Property Department.
Vicor Corporation
25 Frontage Road
Andover, MA, USA 01810
Tel: 800-735-6200
Fax: 978-475-6715
email
Customer Service: [email protected]
Technical Support: [email protected]
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715
M-FIAM9
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Rev. 2.1
7/09
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