NKK M2122NCG Led tipped actuator Datasheet

LED Tipped Actuators
Series M2100
Distinctive Characteristics
Industry’s first LED illumination at tip of toggle and paddle switches.
Single color LEDs of red, yellow, and green, plus bicolor red/green,
to meet varied design requirements.
LEDs can operate independently from or synchronously with
switching operation.
Antijamming feature to protect contacts from damage
due to excessive downward force on the toggle.
High torque bushing prevents the bushing from
rotating or separating from the metal frame
during installation.
Stainless steel frame resists corrosion.
Silver contacts are of specially composed
alloy for hardness.
High insulating barriers protect against crossover in
double pole devices.
Terminals are molded in and epoxy sealed to lock out
flux, dust, and other contaminants.
1,500V dielectric strength between switch contacts
and case is accomplished by clinching the frame
away from the terminals.
Actual Size
NKK Switches • email: [email protected] • Phone (480) 991-0942 • Fax (480) 998-1435 • www.nkkswitches.com
03-07
LED Tipped Actuators
Series M2100
General Specifications
Electrical Capacity (Resistive Load)
Power Level (code W):
Logic Level (code G):
Other Ratings
Contact Resistance:
Insulation Resistance:
Dielectric Strength:
Mechanical Life:
Electrical Life:
Nominal Operating Force:
Angle of Throw:
Materials & Finishes
Bushing:
Housing:
Mounting Bracket:
Movable Contacts:
Stationary Contacts:
Lamp Contacts:
Base:
Switch Terminals:
Lamp Terminals:
Environmental Data
Operating Temp Range:
Humidity:
Vibration:
Shock:
Installation
Mounting Torque:
Soldering Time & Temp:
Cleaning:
Standards & Certifications
Flammability Standards:
UL Recognized:
CSA Certified:
6A @ 125V AC or 3A @ 250V AC or 3A @ 30V DC
0.4VA maximum @ 28V AC/DC maximum
(Applicable Range 0.1mA ~ 0.1A @ 20mV ~ 28V)
Note: Find additional explanation of operating range in Supplement section.
10 milliohms maximum for silver; 20 milliohms maximum for gold
1,000 megohms minimum @ 500V DC
1,000V AC minimum between contacts for 1 minute minimum;
1,500V AC minimum between contacts & case for 1 minute minimum
50,000 operations minimum
25,000 operations minimum
On-to-On Position
Off-to-On Position
Toggles & Paddles
Single Pole
3.19N
3.92N
Double Pole
4.41N
7.06N
Rockers
Single Pole
6.37N
9.80N
Double Pole
13.73N
17.65N
20°
Brass with nickel plating
Stainless steel
Steel with tin plating
Silver alloy or silver alloy with gold plating
Silver with silver plating or copper or brass with gold plating
Phosphor bronze
Diallyl phthalate (UL94V-0)
Copper with silver or gold plating
Brass with silver or gold plating
–10°C through +55°C (+14°F through +131°F) for toggles & rockers
–25°C through +70°C (–13°F through +158°F) for paddles
90 ~ 95% humidity for 96 hours @ 40°C (104°F)
10 ~ 55Hz with peak-to-peak amplitude of 1.5mm traversing the frequency range
& returning in 1 minute; 3 right angled directions for 2 hours
50G (490m/s2) acceleration (tested in 6 right angled directions, with 5 shocks in each direction)
1.47Nm (13 lb•in) for double nut; .67Nm (6 lb•in) for single nut
Wave Soldering (PC version): See Profile B in Supplement section.
Manual Soldering: See Profile B in Supplement section.
Note: Lever must be in center position while soldering.
PC mountable device is not process sealed. Hand clean locally using alcohol based solution.
UL94V-0 base
Single pole toggles & rockers with synchronous circuits & solder lug or PC recognized at 6A @
125V AC; UL File No. WOYR2.E44145; add “/U” to end of part number to order UL mark on switch.
All single pole toggles & rockers with synchronous circuits certified at 6A @ 125V AC; CSA
File No. 023535-0-000; add “/C” to end of part number to order CSA mark on switch.
NKK Switches • email: [email protected] • Phone (480) 991-0942 • Fax (480) 998-1435 • www.nkkswitches.com
03-07
LED Tipped Actuators
Series M2100
TYPICAL SWITCH ORDERING EXAMPLE
M21
1
POLES
1
SPDT
*2
DPDT
C
T
2
W
CONTACT MATERIALS
& RATINGS
LED COLORS
Single Color
* Available only w/ Toggles &
Rockers w/Terminals 01, 02, 03
C
Red
E
Yellow
F
Green
01
W
Silver; Rated
6A @ 125V AC
G
Gold; Rated 0.4VA max
@ 28V AC/DC max
Bicolor
CF
CIRCUITS
2
ON
NONE
ON
3
ON
OFF
ON
Red/Green
LED CIRCUITS &
ACTUATOR TYPES
Toggle
TERMINALS &
MOUNTING TYPES
01
Solder Lug with Threaded Bushing
L
Isolated
02
Quick Connect with Threaded Bushing
T
Synchronous
03
Straight PC with Threaded Bushing
30
Right Angle PC with Smooth Bushing
(available with gold contacts only)
Rocker
01
Solder Lug with Flat Frame
R
Isolated
02
Quick Connect with Flat Frame
N
Synchronous
03
Straight PC with Flat Frame
13
Straight PC with Bracket Mount
01
Solder Lug with Snap-in Frame
Paddle
OPTIONAL BEZEL
& COLORS
P
Isolated
02
Quick Connect with Snap-in Frame
J
Synchronous
03
Straight PC with Snap-in Frame
For Snap-in Frame
13
Straight PC with Bracket Mount
A
Black
B
White
DESCRIPTION FOR TYPICAL ORDERING EXAMPLE
C
Red
M2112TCW01
E
Yellow
F
Green
G
Blue
H
Gray
Red LED
IMPORTANT:
Switches are supplied without UL
& CSA marking unless specified.
Specific models & ratings noted on
General Specifications page.
Synchronous LED Circuit
in Toggle Actuator
SPDT
ON-NONE-ON Switch Circuit
Silver Contacts with 6-amp Rating
Solder Lug Terminals
NKK Switches • email: [email protected] • Phone (480) 991-0942 • Fax (480) 998-1435 • www.nkkswitches.com
03-07
Series M2100
LED Tipped Actuators
POLES & CIRCUITS & LED ILLUMINATION
Toggle Position & Terminal Numbers
Down
Center
Up
ON
2-3
NONE
NONE
ON
2-1
Isolated LEDs (see schematics)
Connected LED Terminals
ON
4-6
NONE
NONE
ON
4-6
Synchronous Single Color LED
Connected LED Terminals
ON
4-6
NONE
NONE
OFF
OPEN
Synchronous Bicolor LED
Connected LED Terminals
Red
5-6
NONE
NONE
Green
5-4
ON
2-3
OFF
OPEN
ON
2-1
Isolated LEDs (see schematics)
Connected LED Terminals
ON
4-6
ON
4-6
ON
4-6
Synchronous Single Color LED
Connected LED Terminals
ON
4-6
OFF
OPEN
ON
4-6
Synchronous Bicolor LED
Connected LED Terminals
Red
5-6
OFF
OPEN
Green
5-4
ON
2-3 5-6
NONE
NONE
ON
2-1 5-4
Isolated LEDs (see schematics)
Connected LED Terminals
ON
7-9
NONE
NONE
ON
7-9
Synchronous Single Color LED
Connected LED Terminals
ON
7-9
NONE
NONE
OFF
OPEN
Synchronous Bicolor LED
Connected LED Terminals
Red
8-9
NONE
NONE
Green
8-7
ON
2-3 5-6
OFF
OPEN
ON
2-1 5-4
Isolated LEDs (see schematics)
Connected LED Terminals
ON
7-9
ON
7-9
ON
7-9
Synchronous Single Color LED
Connected LED Terminals
ON
7-9
OPEN
OFF
ON
7-9
Synchronous Bicolor LED
Connected LED Terminals
Red
8-9
OFF
OPEN
Green
8-7
Notes: Terminal numbers are not actually on the switch.
LEDs require an external power source.
Keyway
Model
Pole & Throw
M2112
SPDT
LED Circuit
Connected Power Terminals
M2113
SPDT
LED Circuit
Connected Power Terminals
M2122
DPDT
LED Circuit
Connected Power Terminals
M2123
DPDT
LED Circuit
Connected Power Terminals
Schematics
Isolated
Single Color
LED
2 (COM)
L(+)
3
Isolated
Bicolor LED
1
L(-)
4
6
2 (COM)
Red
Green
3
1
Synchronous
Single Color
LED
(+) Red
6 ( ) Green
4 COM
2 (COM)
L(+)
3
1
Synchronous
Bicolor LED
L(-)
4
6
2 (COM)
Red
Green
3
Isolated
Single Color
LED
1
2 (COM)
4
5 COM (+)
6
5
L(+)
3
1
Isolated
Bicolor LED
6
4
2 (COM)
3
Synchronous
Single Color
LED
Red
Green
6
2 (COM)
4
(+) Red
9 ( ) Green
7 COM
5
1
Synchronous
Bicolor LED
9
5
1
3
L(-)
7
6
4
2 (COM)
7
L(+)
9
5
L(-)
Red
Green
3
1
6
4
7
8 COM (+)
9
LED COLORS & SPECIFICATIONS
Single Element LED
Toggles & Rockers
Toggles
Rockers
Single Color
Bicolor
Bicolor
CF
CF
LED factory assembled
Not available separately
Bicolor is white in OFF state.
C
E
F
Single Color
C
Red
E
Bicolor
F
CF
Red
Forward Peak Current
I FM
25
30
30
25
25
10
30
30
30/25
mA
Continuous Forward Current
IF
20
20
20
10
20
8
24
24
20/20
mA
Forward Voltage
VF
2.1
2.1
2.1
1.9
2.1
1.9
2.0
2.1
2.0/2.2
V
Reverse Peak Voltage
VRM
4
4
4
–––
–––
5
5
5
–––
V
Current Reduction Rate Above 25°C
∆I F
0.33
0.40
0.40 0.33/0.33 0.33/0.33 0.13
–10° ~ +55°C
Yellow Green Red/Green
Units
Color
Ambient Temperature Range
Yellow Green Red/Green Red/Green
Paddles
0.40
0.40 0.43/0.38 mA/°C
–25° ~ +70°C
NKK Switches • email: [email protected] • Phone (480) 991-0942 • Fax (480) 998-1435 • www.nkkswitches.com
03-07
Series M2100
LED Tipped Actuators
LED CIRCUIT, TOGGLE, & MOUNTING TYPE COMBINATIONS
L
T
(5.0) Dia
.197
(5.0) Dia
.197
Toggle with Synchronous LED Circuit
Max. Panel
Thickness with
Standard Hardware
.102” (2.6mm)
20°
20°
Toggle with Isolated LED Circuit
(14.7)
.579
(14.7)
.579
Max. Panel
Thickness without
Locking Ring
.134” (3.4mm)
Finish: Brushed aluminum
Standard Hardware: 2 AT513H Hex
Nuts, 1 AT507H Locking Ring, 1 AT509
Lockwasher Standard & optional
hardware details in Accessories &
Hardware section.
(6.2) Dia
.244
1/4-40 Thd
Threaded Bushing
combines with Terminal
codes 01, 02, & 03.
Smooth Bushing
combines with
Terminal code 30.
(6.5) Dia
.256
(2.2) Dia
.087
(5.6)
.220
(6.5)
.256
(6.5) Dia
.256
(0.6)
.024
TYPICAL TOGGLE SWITCH DIMENSIONS
Solder Lug
Single Pole
Keyway
(4.8)
.189
1/4-40 Thd
20°
(2.5) Dia
.098
(5.0) Dia
.197
(12.7)
.500
(4.7) Typ
.185
(14.7)
.579
M2112TCFW01
(0.8) Typ
.031
(8.0)
.315
(0.9)
.035
(20.3)
.799
(6.35)
.250
(1.17) Typ
.046
3
5
2
4
1
(13.0)
.512
(2.0) Typ
.079
(4.8)
.189
Single color LED switch does not have terminal 5.
Solder Lug
Double Pole
(6.35)
.250
Keyway
(4.8)
.189
1/4-40 Thd
20°
(2.5) Dia
.098
(5.0) Dia
.197
(0.8) Typ
.031
(4.7) Typ
.185
(14.7)
.579
(17.5)
.689
M2122TCFW01
(8.0)
.315
(0.9)
.035
(20.3)
.799
9
6
3
8
5
2
7
4
1
(13.0)
.512
(2.0) Typ
.079
(4.8) Typ
.189
(1.17) Typ
.046
(6.35)
.250
Single color LED switch does not have terminal 8.
Right Angle PC
Single Pole Only
(2.5) Dia
.098
Keyway
(6.2) Dia
.244
(5.0) Dia
.197
(2.9)
.114
(1.4)
.055
M2112TCFG30
6
4
5
6
1
2
3
(12.7)
.500
(4.3)
.169
(5.1)
.201
(13.0)
.512
(14.7)
.579
(7.6)
.299
(0.4)
.016
(1.1)
.043
Single color LED switch does not have terminal 5.
(16.4)
.646
(1.27) Typ
.050
(3.81)
.150
(0.8) Typ
.031
(4.7) Typ
.185
Gold contact material only
NKK Switches • email: [email protected] • Phone (480) 991-0942 • Fax (480) 998-1435 • www.nkkswitches.com
03-07
Series M2100
LED Tipped Actuators
LED CIRCUIT, ROCKER, & MOUNTING TYPE COMBINATIONS
R
Rocker with
Isolated LED Circuit
N
Rocker with
Synchronous LED Circuit
(16.8)
.661
(13.5)
.531
20°
(12.0)
.472
(9.8)
.386
Material: Polyamide
Finish: Matte
(17.8)
.701
(12.0)
.472
(9.8)
.386
(23.8)
.937
(3.5)
.138
(3.5)
.138
(0.6)
.024
Color: Black
Max. Panel Thickness
.126” (3.2mm)
(16.8)
.661
(13.5)
.531
20°
Bracket combines with
Terminal code 13.
Flat Frame combines with
Terminal codes 01, 02, & 03.
(10.1)
.398
(2.6) Dia Typ
.102
TYPICAL ROCKER SWITCH DIMENSIONS
Solder Lug
Single Pole
(2.4) Dia Typ
.094
(12.0)
.472
(0.6)
.024
(4.8)
.189
(23.8)
.937
20°
(0.8) Typ
.031
(4.7) Typ
.185
(29.5)
1.161
6
3
5
2
4
1
(13.0)
.512
(2.5) Dia
.098
(6.9)
.272
(9.3)
.366
(9.8)
.386
(3.5)
.138
(20.3)
.799
(1.17) Typ
.046
(6.35)
.250
M2112NCFW01
Single color LED switch does not have terminal 5.
Solder Lug
(6.35)
.250
(2.4) Dia Typ
.094
Double Pole
(12.0)
.472
(0.6)
.024
(4.8)
.189
(23.8)
.937
20°
(29.5)
1.161
(0.8) Typ
.031
(4.7) Typ
.185
(2.5) Dia
.098
(9.8)
.386
Straight PC • Bracket
9
6
3
8
5
2
7
4
1
(3.5)
.138
(20.3)
.799
(6.35)
.250
(13.0)
.512
(2.0) Typ
.079
(4.8) Typ
.189
(1.17) Typ
.046
(6.9)
.272
(9.3)
.366
M2122NCFW01
(17.5)
.689
Single color LED switch does not have terminal 8.
Single Pole Only
(0.8) Typ
.031
(4.7) Typ (15.8)
.622
.185
20°
(2.5) Dia
.098
(9.3)
.366
(9.0)
.354
(4.5)
.177
(9.8)
.386
(3.5)
.138
(20.3)
.799
(6.35)
.250
(0.5) Typ
.020
(1.17) Typ
.046
(3.2) Typ
.126
6
3
5
2
4
1
(4.8)
.189
(12.7)
.500
(17.8)
.701
(13.0)
.512
(1.17) Typ
.046
Direction of Actuation
(12.0)
.472
M2112NCFW13
(2.0) Typ
.079
(4.8)
.189
(12.7)
.500
(10.1)
.398
Single color LED switch does not have terminal 5. Silver contact material is standard.
NKK Switches • email: [email protected] • Phone (480) 991-0942 • Fax (480) 998-1435 • www.nkkswitches.com
03-07
Series M2100
LED Tipped Actuators
LED CIRCUIT, PADDLE, & MOUNTING TYPE COMBINATIONS
P
Paddle with Isolated
LED Circuit
J
Paddle with
Synchronous
LED Circuit
20°
(3.2)
.126
(13.7)
.539
(4.5)
.177
(3.2)
.126
(5.9) R
.232
(0.5)
.020
(7.1)
.280
Material: Polyamide
Maximum Panel Thickness
.039” ~ .126” (1.0 ~ 3.2mm)
without Bezel
.039” ~ .098” (1.0 ~ 2.5mm)
with Bezel
(4.5)
.177
(5.9) R
.232
(20.1)
.791
(15.9)
.626
(2.8)
.110
Finish: Matte
(12.7)
.500
(3.5)
.138
Color: Black
(13.1)
.516
Snap-in combines with
Terminal codes 01, 02, & 03
Maximum
Panel
Thickness
.126” (3.2mm)
20°
Bracket combines with
Terminal code 13
(12.4)
.490
TYPICAL PADDLE SWITCH DIMENSIONS
Solder Lug • Snap-in
Single Pole Only
(4.8)
.189
(0.5)
.020
(18.0)
.709
20°
(2.0)
.079
M2112JCFW01
(4.7) Typ
.185
(3.2)
.126
(5.0)
.197
(11.5)
.453
(12.2)
.480
(0.8) Typ
.031
(2.8)
.110
(13.7)
.539
(7.1)
.280
3
5
2
4
1
(1.17) Typ
.046
(6.35)
.250
(26.5)
1.043
6
(4.8)
.189
(12.7)
.500
(13.0)
.512
(2.0) Typ
.079
Single color LED switch does not have terminal 5.
Straight PC • Bracket
Single Pole Only
(4.5)
.177
(0.8) Typ
.031
(4.7) Typ (15.8)
.622
.185
20°
(2.0)
.079
(3.2)
.126
(5.0)
.197
(9.0)
.354
(11.5)
.453
M2112JCFW13
(9.0)
.354
(6.35)
.250
(3.5)
.138
(20.1)
.791
(1.17) Typ
.046
(0.5) Typ
.020
(20.2)
.795
(3.2) Typ
.126
6
3
5
2
4
1
(4.8)
.189
(12.7)
.500
(13.0)
.512
(1.17) Typ
.046
Silver contact material is standard. Single color LED switch does not have terminal 5.
OPTIONAL BEZEL & COLORS
AT2107 Bezel for Snap-in Panel Frame
(11.8)
.465
Material: Polyamide
Finish: Matte
Colors Available:
(15.9)
.626
(2.2)
.087
(12.0)
.472
(15.6)
.614
A
Black
B
White
(13.1)
.516
(21.5)
.846
C
Red
E
Yellow
F
Green
G
Blue
H
NKK Switches • email: [email protected] • Phone (480) 991-0942 • Fax (480) 998-1435 • www.nkkswitches.com
Gray
03-07
Series M2100
LED Tipped Actuators
CONTACT MATERIALS & RATINGS
W
Silver over Silver
G
Gold over Brass or Copper
Power Level
6A @ 125V AC & 3A @ 250V AC
Logic Level
0.4VA maximum @ 28V AC/DC maximum
Complete explanation of operating range in Supplement section.
TERMINALS
01
Solder Lug with
Turret LED Terminal
02
(2.0)
.079
(4.0)
.157
Epoxy Seal
(6.35) (4.8)
.250 .189
Quick Connect
(6.35) (4.8)
.250 .189
(2.0)
.079
(1.1)
.043
(1.17)
.046
(4.8)
.189
Thk = (0.8) Typ
.031
(4.8)
.189
Thk = (0.8) Typ
.031
03
Straight PC with
Turret LED Terminal
Single Pole
(4.8)
.189
(6.35) (4.8)
.250 .189
Epoxy Seal
(1.17) Typ
.046
(4.8)
.189
Thk = (0.8) Typ
.031
13
3
6
2
5
1
4
(4.7) Typ
.185
Double Pole
Single color LED
switch does not
have terminal 5.
3
6
9
2
5
8
1
4
7
(1.6) Typ
.063
(2.4) Typ
.095
3
6
2
5
1
4
CL
(7.9) Typ
.311
(4.7) Typ
.185
(4.8) Typ
.189
(4.7) Typ
.185
(1.8) Dia Typ
.073
(1.8) Dia Typ
.073
Straight PC with Bracket
& Turret LED Terminal
Epoxy Seal
(1.57) Typ
.062
30
Single color LED
switch does not
have terminal 8.
(4.7) Typ
.185
Right Angle PC
6
5
4
3
2
1
Single color LED
switch does not
have terminal 5.
(3.81)
.150
(16.4)
.646
(1.8) Dia Typ
.073
(2.54) Typ
.100
(1.8) Dia Typ
.073
(1.5) Dia Typ
.059
STANDARD MOUNTING HARDWARE
AT513H
Hexagon Nuts (2 per switch)
Material: Brass with nickel plating
AT507H
Locking Ring (1 per switch)
Material: Steel with chromate over zinc
(6.35) Dia
.250
1/4-40 Thd
(8.0)
.315
AT509
Lockwasher (1 per switch)
Material: Steel with chromate over zinc
(12.0) Dia
.472
(2.0)
.079
(6.4) Dia (10.2) Dia
.252
.402
(5.5) or
.229
(9.0)
.354
(1.5)
.059
(1.7)
.067
(0.8)
.031
(0.5)
.020
Optional Hardware: Knurled nuts, dress nuts, and ON-OFF plates are available; see details in Accessories & Hardware section.
NKK Switches • email: [email protected] • Phone (480) 991-0942 • Fax (480) 998-1435 • www.nkkswitches.com
03-07
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