Vishay MAL209624821E3 Aluminum capacitors power long life 4-terminal snap-in Datasheet

096 PLL-4TSI
Vishay BCcomponents
Aluminum Capacitors
Power Long Life 4-Terminal Snap-In
FEATURES
• Polarized aluminum electrolytic capacitors,
non-solid electrolyte
• Large types, minimized dimensions, cylindrical
aluminum case, insulated with a blue sleeve
• Pressure relief on the side of the aluminum case
• Very long useful life: 5000 hours at 85 °C
• Temperature range up to 85 °C
• Keyed polarity
• Low ESR, high ripple current capability
Fig.1 Component outlines
RoHS
COMPLIANT
APPLICATIONS
longer life
095
096
•
•
•
•
Telecommunication and industrial systems
Smoothing and filtering applications
Switched mode power supplies
Renewable energy power converters
• Energy storage in pulse systems
• For excellent mounting stability
QUICK REFERENCE DATA
DESCRIPTION
VALUE
Nominal case size
(D x L in mm)
35 x 50
to 45 x 100
Rated capacitance range CR
Tolerance on CR
MARKING
390 to 2700 µF
The capacitors are marked (where possible) with the
following information:
• Rated capacitance (in µF)
• Tolerance code on rated capacitance, code letter in
accordance with IEC 60062 (M for ± 20 %)
• Rated voltage (in V)
• Date code (YYMM)
• Name of manufacturer
• Code for factory of origin
• ‘−’ sign to identify the negative terminal, visible from the top
and side of the capacitor
• Code number
• Climatic category in accordance with IEC 60068
± 20 %
Rated voltage range, UR
Category temperature range
350 to 500 V
- 40 to + 85 °C
Endurance test at 85 °C
2000 hours
Useful life at 85 °C
5000 hours
Useful life at 40 °C,
1.4 x IR applied
200 000 hours
Shelf life at 0 V, 85 °C
1000 hours
Based on sectional
specification
IEC 60384-4/EN130300
Climatic category IEC 60068
40/085/56
SELECTION CHART FOR CR, UR AND RELEVANT NOMINAL CASE SIZES (Ø D x L in mm)
CR
(µF)
UR (V)
350
385
400
420
450
500
390
35 x 60
470
35 x 70
560
680
35 x 60
35 x 70
40 x 60
35 x 50
40 x 50
35 x 60
40 x 50
35 x 60
40 x 50
35 x 70
40 x 50
35 x 80
40 x 70
820
35 x 50
40 x 40
35 x 60
40 x 50
35 x 60
40 x 50
35 x 70
40 x 60
35 x 80
40 x 60
35 x 100
40 x 80
1000
35 x 60
40 x 50
35 x 70
40 x 60
35 x 70
40 x 60
45 x 50
35 x 80
40 x 60
35 x 100
40 x 70
45 x 60
40 x 100
45 x 70
Document Number: 28392
Revision: 08-Aug-08
For technical questions, contact: [email protected]
www.vishay.com
1
096 PLL-4TSI
Aluminum Capacitors
Power Long Life 4-Terminal Snap-In
Vishay BCcomponents
SELECTION CHART FOR CR, UR AND RELEVANT NOMINAL CASE SIZES (Ø D x L in mm)
UR (V)
CR
(µF)
350
385
400
420
450
500
1200
35 x 70
40 x 60
35 x 80
40 x 70
35 x 80
40 x 70
45 x 60
40 x 70
40 x 80
45 x 70
45 x 100
1500
35 x 80
40 x 70
45 x 60
40 x 80
45 x 60
35 x 100
40 x 80
45 x 70
40 x 100
45 x 70
40 x 100
45 x 80
45 x 100
1800
40 x 80
45 x 60
40 x 100
45 x 70
40 x 100
45 x 80
40 x 100
45 x 80
45 x 100
2200
40 x 100
45 x 70
40 x 100
45 x 100
45 x 100
2700
45 x 100
45 x 100
45 x 100
DIMENSIONS in millimeters AND AVAILABLE FORMS
PRINTED WIRING
1
4
2
5
3
2.5
1
2.5
-
3
ØD
+ 1 max.
2
3
2
2
ØD
+ 1 max.
4
20 ± 0.1
3
-
15 ± 0.1
-
1
1
L
L+
5 max.
L+
5 max.
L
7.5 ± 0.1
4.9
± 0.2
CCA976-1
1.3
(4x)
17.5 ± 0.1
MGB267-1
1.3
(5x)
10 ± 0.1
17.5 ± 0.1
20 ± 0.1
5.1
± 0.1
Case Ø D = 35 mm
Case Ø D = 35 mm
Case Ø D = 40 mm
Case Ø D = 40 mm
Fig.2 Printed wiring
pin version
Fig.3 Mounting hole diagram viewed
from component side
Fig.4 Printed wiring
pin version
Fig.5 Mounting hole diagram viewed
from component side
FOUR TERMINAL SNAP-IN
60°
60°
60°
B
60°
A
C
dummy
ØD
dummy
2 ± 0.1
(4x)
22.5
Lmax.
22.5
± 0.1
6.3 ± 1
Bottom view
Dummy terminals (A and C) must be free from the electrical circuit
Fig. 6 4-Terminal snap-in
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Fig. 7 Mounting hole diagram
For technical questions, contact: [email protected]
Document Number: 28392
Revision: 08-Aug-08
096 PLL-4TSI
Aluminum Capacitors
Power Long Life 4-Terminal Snap-In
Vishay BCcomponents
Table 1
DIMENSIONS in millimeters, MASS AND PACKAGING QUANTITIES
NOMINAL
CASE SIZE
ØDxL
Ø Dmax.
4T-SI
Lmax.
PW
L+5
MASS
(g)
PACKAGING QUANTITIES
(units per box)
CARDBOARD BOX
DIMENSIONS
LxWxH
35 x 50
35 x 60
35 x 70
35 x 80
35 x 100
40 x 40
40 x 50
40 x 60
40 x 70
40 x 80
40 x 100
45 x 40
45 x 50
45 x 60
45 x 70
45 x 80
45 x 100
36
36
36
36
36
41
41
41
41
41
41
46
46
46
46
46
46
52
62
72
82
102
42
52
62
72
82
102
42
52
62
72
82
102
55
65
75
85
105
45
55
65
75
85
105
-
72
91
103
115
151
70
94
118
134
150
176
88
119
150
170
190
250
50
50
50
25
25
50
50
25
25
25
25
36
36
36
36
36
36
390 x 198 x 60
390 x 198 x 70
390 x 198 x 80
TBD
TBD
440 x 223 x 60
440 x 223 x 70
230 x 230 x 80
230 x 230 x 90
230 x 230 x 100
230 x 230 x 120
TBD
TBD
TBD
TBD
TBD
TBD
ORDERING EXAMPLE
ELECTRICAL DATA
SYMBOL
Electrolytic capacitor 096 series
820 µF/385 V;
DESCRIPTION
CR
rated capacitance at 100 Hz
IR
rated RMS ripple current at 100 Hz and 85 °C
IL5
max. leakage current after 5 minutes at UR
ESR
max. equivalent series resistance at 100 Hz
Z
max. impedance at 10 kHz
Printed Wiring:
Ordering code: MAL2 096 68821 E3
Former 12NC: 2222 096 68821
Note
1. Unless otherwise specified, all electrical values in Tables and
apply at Tamb = 20 °C, P = 86 to 106 kPa, RH = 45 to 75 %.
4-Terminal Snap In:
Ordering code: MAL2 096 18821 E3
Former 12NC: 2222 096 18821
ELECTRICAL DATA AND ORDERING INFORMATION
CATALOG NUMBER
MAL2096.......
UR
(V)
CR
100 Hz
(µF)
NOMINAL
CASE SIZE
ØDxL
(mm)
IR
100 Hz
85 °C
(A)
IL(5)
5 min
(µA)
ESR
100 Hz
(mΩ)
Z max.
10 kHz
(mΩ)
4T-SI
PW
350
820
820
1000
1000
1200
1200
1500
1500
1500
1800
1800
2200
2200
2700
35 x 50
40 x 40
35 x 60
40 x 50
35 x 70
40 x 60
35 x 80
40 x 70
45 x 60
40 x 80
45 x 60
40 x 100
45 x 70
45 x 100
4.0
3.8
4.7
4.8
5.3
5.4
6.0
6.2
6.3
6.9
6.6
8.2
7.4
9.2
578
578
704
704
844
844
1054
1054
1054
1264
1264
1544
1544
1894
126
134
104
108
87
90
71
73
76
62
68
51
57
44
82
90
67
72
57
59
47
49
52
41
48
34
41
30
15821E3
25821E3
15102E3
25102E3
15122E3
25122E3
15152E3
25152E3
35152E3
25182E3
35182E3
25222E3
35222E3
35272E3
65821E3
75821E3
65102E3
75102E3
65122E3
75122E3
65152E3
75152E3
75182E3
75222E3
-
Document Number: 28392
Revision: 08-Aug-08
For technical questions, contact: [email protected]
www.vishay.com
3
096 PLL-4TSI
Vishay BCcomponents
Aluminum Capacitors
Power Long Life 4-Terminal Snap-In
ELECTRICAL DATA AND ORDERING INFORMATION
UR
(V)
385
400
420
CATALOG NUMBER
MAL2096.......
CR
100 Hz
(µF)
NOMINAL
CASE SIZE
ØDxL
(mm)
IR
100 Hz
85 °C
(A)
IL(5)
5 min
(µA)
ESR
100 Hz
(mΩ)
Z max.
10 kHz
(mΩ)
4T-SI
PW
680
35 x 50
3.7
528
140
88
18681E3
68681E3
680
40 x 50
4.2
528
140
87
28681E3
78681E3
820
35 x 60
4.4
635
116
73
18821E3
68821E3
820
40 x 50
4.5
635
120
76
28821E3
78821E3
1000
35 x 70
5.0
774
96
60
18102E3
68102E3
1000
40 x 60
5.1
774
99
63
28102E3
78102E3
1200
35 x 80
5.5
928
81
51
18122E3
68122E3
1200
40 x 70
5.7
928
83
53
28122E3
78122E3
1500
40 x 80
6.5
1159
68
43
28152E3
78152E3
1500
45 x 60
6.2
1159
74
50
38152E3
-
1800
40 x 100
7.7
1390
56
36
28182E3
78182E3
1800
45 x 70
7.0
1390
62
43
38182E3
-
2200
40 x 100
8.2
1698
49
32
28222E3
78222E3
2700
45 x 100
9.1
2083
43
29
38272E3
-
680
35 x 60
4.1
548
134
82
16681E3
66681E3
680
40 x 50
4.2
548
138
85
26681E3
76681E3
820
35 x 60
4.4
660
114
71
16821E3
66821E3
820
40 x 50
4.5
660
119
75
26821E3
76821E3
1000
35 x 70
5.0
804
94
59
16102E3
66102E3
1000
40 x 60
5.1
804
97
62
26102E3
76102E3
1000
45 x 50
5.1
804
103
67
36102E3
-
1200
35 x 80
5.5
964
80
50
16122E3
66122E3
1200
40 x 70
5.7
964
82
52
26122E3
76122E3
1200
45 x 60
5.9
964
85
55
36122E3
-
1500
35 x 100
7.1
1204
64
40
16152E3
66152E3
1500
40 x 80
6.5
1204
67
43
26152E3
76152E3
1500
45 x 70
6.6
1204
69
46
36152E3
-
1800
40 x 100
7.7
1444
56
35
26182E3
76182E3
1800
45 x 80
7.3
1444
59
39
36182E3
-
2200
45 x 100
8.6
1764
48
32
36222E3
-
2700
45 x 100
9.1
2164
42
29
36272E3
-
680
35 x 60
4.1
575
137
85
14681E3
64681E3
680
40 x 50
4.2
575
141
89
24681E3
74681E3
820
35 x 70
4.6
693
114
71
14821E3
64821E3
820
40 x 60
4.7
693
117
74
24821E3
74821E3
1000
35 x 80
5.1
844
95
59
14102E3
64102E3
1000
40 x 60
5.1
844
100
64
24102E3
74102E3
1200
40 x 70
5.7
1012
84
54
24122E3
74122E3
1500
40 x 100
7.2
1264
66
42
24152E3
74152E3
1500
45 x 70
6.6
1264
71
48
34152E3
-
1800
40 x 100
7.6
1516
57
37
24182E3
74182E3
1800
45 x 80
7.2
1516
60
40
34182E3
-
2200
45 x 100
8.5
1852
49
33
34222E3
-
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For technical questions, contact: [email protected]
Document Number: 28392
Revision: 08-Aug-08
096 PLL-4TSI
Aluminum Capacitors
Power Long Life 4-Terminal Snap-In
Vishay BCcomponents
ELECTRICAL DATA AND ORDERING INFORMATION
UR
(V)
CATALOG NUMBER
MAL2096.......
CR
100 Hz
(µF)
NOMINAL
CASE SIZE
ØDxL
(mm)
IR
100 Hz
85 °C
(A)
IL(5)
5 min
(µA)
ESR
100 Hz
(mΩ)
Z max.
10 kHz
(mΩ)
4T-SI
PW
560
35 x 60
3.8
508
155
94
17561E3
67561E3
680
35 x 70
4.2
616
129
78
17681E3
67681E3
680
40 x 50
4.2
616
136
85
27681E3
77681E3
820
35 x 80
4.8
742
108
66
17821E3
67821E3
450
500
820
40 x 60
4.7
742
112
70
27821E3
77821E3
1000
35 x 100
6.0
904
89
54
17102E3
67102E3
1000
40 x 70
5.3
904
93
58
27102E3
77102E3
1000
45 x 60
5.5
904
97
62
37102E3
-
1200
40 x 80
6.0
1084
78
49
27122E3
77122E3
1200
45 x 70
6.1
1084
81
52
37122E3
-
1500
40 x 100
7.2
1354
63
39
27152E3
77152E3
1500
45 x 80
6.8
1354
67
43
37152E3
-
1800
45 x 100
8.0
1624
55
35
37182E3
-
390
35 x 60
2.9
394
475
421
19391E3
69391E3
470
35 x 70
3.3
474
395
350
19471E3
69471E3
560
35 x 70
3.6
564
333
296
19561E3
69561E3
560
40 x 60
3.7
564
336
299
29561E3
79561E3
680
35 x 80
4.1
684
275
245
19681E3
69681E3
680
40 x 70
4.2
684
277
247
29681E3
79681E3
820
35 x 100
5.1
824
229
203
19821E3
69821E3
820
40 x 80
4.7
824
231
206
29821E3
79821E3
1000
40 x 100
5.6
1004
189
169
29102E3
79102E3
1000
45 x 70
5.3
1004
195
176
39102E3
-
1200
45 x 100
6.4
1204
160
144
39122E3
-
1500
45 x 100
7.0
1504
131
118
39152E3
-
ADDITIONAL ELECTRICAL DATA
PARAMETER
CONDITIONS
VALUE
Voltage
Surge voltage
≥ 350 V versions
Us = 1.1 x UR
Urev ≤ 1
Reverse voltage
Current
Leakage current
After 1 minute at UR
IL1 ≤ 0.006 CR x UR + 4 µA
After 5 minutes at UR
IL5 ≤ 0.002 CR x UR + 4 µA
All case sizes
ca. 20 nH
Inductance
Equivalent series inductance (ESL)
Document Number: 28392
Revision: 08-Aug-08
For technical questions, contact: [email protected]
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5
096 PLL-4TSI
Aluminum Capacitors
Power Long Life 4-Terminal Snap-In
Vishay BCcomponents
RIPPLE CURRENT AND USEFUL LIFE
CCC205-05
2.6
2.4
2.2
IA 2.0
IR
1.8
1.6
1.4
lifetime multiplier
1.2
1.
1.
0
0
5
2.
0
3.
4.
0
6.
10
20
0
40
Fig.8
30
1.0
0.8
0.5
0.0
40
IA = actual ripple current at 100 Hz.
IR = rated ripple current at 100 Hz and 85 °C
(1) Useful life at 85 °C and I applied: 5000 hours
R
(1)
50
60
70
80
90
100
Tamb (°C)
Multiplier of useful life as a function of ambient temperature and ripple current load
Table 2
MULTIPLIER OF RIPPLE CURRENT (IR) AS A FUNCTION OF FREQUENCY
IR MULTIPLIER
FREQUENCY (Hz)
50
100
200
400
1000
10 000
0.9
1.0
1.2
1.3
1.4
1.5
Table 3
TEST PROCEDURES AND REQUIREMENTS
TEST
NAME OF TEST
REFERENCE
PROCEDURE
(quick reference)
REQUIREMENTS
Endurance
IEC 60384-4/
EN130300
subclause 4.13
Tamb = 85 °C; UR applied
2000 hours
ΔC/C: ± 10 %
ESR ≤ 1.3 x spec. limit
Z ≤ 2 x spec. limit
IL5 ≤ spec. limit
Useful life
CECC 30301
subclause 4.13
Tamb = 85 °C; UR and IR applied;
5000 hours
ΔC/C: ± 30 %
ESR ≤ 3 x spec. limit
Z ≤ 3 x spec. limit
IL5 ≤ spec. limit
no short or open circuit,
no visible damage
total failure percentage: ≤ 3 %
Shelf life
IEC 60384-4/
EN130300
subclause 4.17
Tamb = 85 °C; no voltage applied;
1000 hours
ΔC/C: ± 10 %
ESR ≤ 1.2 x spec. limit
IL5 ≤ 2 x spec. limit
After test: UR to be applied for 30 minutes
24 to 48 hours before measurement
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For technical questions, contact: [email protected]
Document Number: 28392
Revision: 08-Aug-08
Legal Disclaimer Notice
Vishay
Disclaimer
All product specifications and data are subject to change without notice.
Vishay Intertechnology, Inc., its affiliates, agents, and employees, and all persons acting on its or their behalf
(collectively, “Vishay”), disclaim any and all liability for any errors, inaccuracies or incompleteness contained herein
or in any other disclosure relating to any product.
Vishay disclaims any and all liability arising out of the use or application of any product described herein or of any
information provided herein to the maximum extent permitted by law. The product specifications do not expand or
otherwise modify Vishay’s terms and conditions of purchase, including but not limited to the warranty expressed
therein, which apply to these products.
No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this
document or by any conduct of Vishay.
The products shown herein are not designed for use in medical, life-saving, or life-sustaining applications unless
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Document Number: 91000
Revision: 18-Jul-08
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