Vishay MAL210452102E3 Aluminum capacitors power high ripple current long life screw terminal Datasheet

104 PHL-ST
www.vishay.com
Vishay BCcomponents
Aluminum Capacitors
Power High Ripple Current Long Life Screw Terminals
FEATURES
• Polarized aluminum electrolytic capacitors,
non-solid electrolyte
• Large types, cylindrical aluminum case,
insulated with a blue sleeve
• Also available in bolt version (104 PHL-STB)
• Pressure relief in the sealing
• Long useful life
• Compliant to RoHS Directive 2002/95/EC
APPLICATIONS
104
PHL-ST
85 °C
•
•
•
•
102
PHR-ST
Fig. 1
MARKING
QUICK REFERENCE DATA
DESCRIPTION
VALUE
Nominal case size (Ø D x L in mm)
35 x 60 to 90 x 220
Rated capacitance range
(E6 series), CR
150 μF to 33 000 μF
Tolerance on CR
± 20 %
Rated voltage range, UR
200 V to 450 V
Category temperature range
- 40 °C to 105 °C
Endurance test at 105 °C
2000 h
Useful life at 105 °C
5000 h
Shelf life at 0 V, 105 °C
1000 h
Based on sectional specification
IEC 60384-4/EN130300
Climatic category IEC 60068
Telecom and industrial, high temperature systems
Smoothing and filtering
Standard and switched mode power supplies
Energy storage in pulse systems
The capacitors are marked with the following information:
• Rated capacitance (in μF)
• Tolerance on rated capacitance, code letter in accordance
with IEC 60062 (± 20 %)
• Rated voltage (in V)
• Date code (YYMM)
• Name of manufacturer
• Code for factory of origin
• “-” sign to identify the negative terminal, visible from the
top and side of the capacitor
• Code number
• Climatic category in accordance with IEC 60068
• “LL” for long life grade
40/105/56
SELECTION CHART FOR CR, UR, AND RELEVANT NOMINAL CASE SIZES (Ø D x L in mm)
UR (V)
CR
(μF)
200
250
350
150
-
-
220
-
-
330
-
-
470
680
1000
1500
2200
3300
Revision: 03-Nov-11
400
450
-
-
35 x 60
-
35 x 60
35 x 80
35 x 60
35 x 80
35 x 105
-
-
35 x 80
35 x 80
50 x 80
35 x 60
35 x 60
35 x 105
50 x 80
50 x 105
35 x 60
35 x 80
50 x 80
50 x 105
50 x 105
35 x 80
35 x 105
-
-
65 x 105
35 x 80
-
-
-
-
35 x 80
35 x 105
50 x 105
50 x 105
65 x 105
35 x 105
50 x 80
-
65 x 105
76 x 105
35 x 105
50 x 80
65 x 105
65 x 105
76 x 105
50 x 80
35 x 105
-
76 x 105
76 x 146
50 x 80
50 x 105
-
76 x 105
76 x 146
50 x 105
65 x 105
-
76 x 146
-
Document Number: 28389
1
For technical questions, contact: [email protected]
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
104 PHL-ST
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Vishay BCcomponents
SELECTION CHART FOR CR, UR, AND RELEVANT NOMINAL CASE SIZES (Ø D x L in mm)
CR
(μF)
4700
6800
10 000
15 000
22 000
33 000
UR (V)
200
250
350
400
450
50 x 105
65 x 105
65 x 105
-
76 x 146
76 x 220
76 x 105
76 x 146
-
90 x 146
65 x 105
76 x 105
76 x 146
76 x 220
90 x 220
76 x 105
76 x 146
-
90 x 146
-
76 x 105
76 x 146
76 x 220
90 x 220
-
76 x 146
-
90 x 146
-
-
76 x 146
76 x 220
90 x 220
-
-
-
90 x 146
-
-
-
76 x 220
90 x 220
-
-
-
90 x 146
-
-
-
-
90 x 220
-
-
-
-
DIMENSIONS in millimeters AND AVAILABLE FORMS
Lt
Safety
Vent
L
Thread M x S
Mb
lb
d1
A
D
P
D
B
H
T
Fig. 2 A: Standard M5 disc: Screw terminal (ST) and screw terminal bolt nut (STB)
Safety
Vent
Lt
Thread M x S
Mb
L
lb
d1
B
P
D
D
B
H
T
Fig. 2 B: High current M6 disc: Screw terminal (ST) and screw terminal bolt nut (STB)
Note
• Maximum permissible torque which may be applied to the termination screws: 2 Nm for M5; 2.5 Nm for M6
For accessories refer to datasheet “Mounting Accessories”.
The capacitors are delivered with screws and washers.
Revision: 03-Nov-11
Document Number: 28389
2
For technical questions, contact: [email protected]
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
104 PHL-ST
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Vishay BCcomponents
Table 1
DIMENSIONS in millimeters, MASS AND PACKAGING QUANTITIES
DESIGN
DRAWING
L±1
Lt ± 1
D±1
P ± 0.3
T ± 0.2
H ± 0.3
B ± 0.3
D1 ± 0.1
M
S-0
Mb
lb ± 0.1
2A
2A
2A
2A
2A
2A
2B
2A
2B
2A
2B
2A
2B
2B
2B
63.3
81.3
103.3
82.8
104.8
104.8
104.8
105.8
105.8
145.8
145.8
219.8
219.8
150.1
218.1
68.7
86.7
108.7
88.8
110.8
110.7
109.2
111.7
110.2
151.7
150.2
225.7
224.2
155.4
223.4
35.3
35.3
35.3
51.0
51.0
65.0
65.0
76.4
76.4
76.4
76.4
76.4
76.4
89.4
89.4
12.8
12.8
12.8
22.2
22.2
28.5
28.5
31.8
31.8
31.8
31.8
31.8
31.8
31.8
31.8
7.0
7.0
7.0
7.1
7.1
7.0
5.5
7.0
5.5
7.0
5.5
7.0
5.5
7.9
7.9
4.6
4.6
4.6
4.8
4.8
4.6
3.5
4.6
3.5
4.6
3.5
4.6
3.5
0.0
0.0
11.0
11.0
11.0
11.0
11.0
11.9
18.0
11.7
18.3
11.7
18.3
11.7
18.3
13.0
13.0
7.9
7.9
7.9
7.9
7.9
7.9
13.0
7.9
13.0
7.9
13.0
7.9
13.0
13.0
13.0
M5
M5
M5
M5
M5
M5
M6
M5
M6
M5
M6
M5
M6
M6
M6
9.5
9.5
9.5
9.5
9.5
9.5
8.5
9.5
8.5
9.5
8.5
9.5
8.5
10.0
10.0
M8
M8
M8
M12
M12
M12
M12
M12
M12
M12
M12
M12
M12
M12
M12
12.0
12.0
12.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
35 x 60
35 x 80
35 x 105
50 x 80
50 x 105
65 x 105
65 x 105 HC
76 x 105
76 x 105 HC
76 x 146
76 x 146 HC
76 x 220
76 x 220 HC
90 x 146 HC
90 x 220 HC
MASS
(g)
75
95
130
200
300
480
480
700
700
1000
1000
1500
1500
1300
2000
Note
• For bolt version holds:
L = L standard - 0.5 mm
Lt = Lt standard - 0.5 mm
DIMENSIONS in millimeters, MASS AND PACKAGING QUANTITIES
PACKAGING QUANTITIES
(units per box)
50
50
50
25
25
16
16
12
12
12
12
18
18
8
8
DESIGN
35 x 60
35 x 80
35 x 105
50 x 80
50 x 105
65 x 105
65 x 105 HC
76 x 105
76 x 105 HC
76 x 146
76 x 146 HC
76 x 220
76 x 220 HC
90 x 146 HC
90 x 220 HC
CARDBOARD BOX DIMENSIONS
L x W x H in mm
377 x 375 x 88
377 x 375 x 123
377 x 375 x 129
377 x 375 x 123
377 x 375 x 129
377 x 375 x 129
377 x 375 x 129
377 x 375 x 129
377 x 375 x 129
377 x 375 x 168
377 x 375 x 168
520 x 270 x 280
520 x 270 x 280
520 x 270 x 190
520 x 270 x 280
Note
• For bolt version holds:
H of cardbox box: + 10 mm
ELECTRICAL DATA
SYMBOL
CR
IR
IL5
ESR
Z
DESCRIPTION
Rated capacitance at 100 Hz, tolerance ± 20 %
Rated RMS ripple current at 100 Hz, 105 °C
Max. leakage current after 5 min at UR
Max. equivalent series resistance at 100 Hz
Impedance at 20 kHz
ORDERING EXAMPLE
Electrolytic capacitor 104 PHL-ST series
4700 μF/250 V; ± 20 %
Nominal case size: Ø 65 mm x 105 mm; ST version
Ordering code: MAL2 104 13472 E3
Former 12NC: 2222 104 13472
Note
• Unless otherwise specified, all electrical values in table 2 apply
at Tamb = 20 °C, P = 86 kPa to 106 kPa, RH = 45 % to 75 %.
Revision: 03-Nov-11
Document Number: 28389
3
For technical questions, contact: [email protected]
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
104 PHL-ST
www.vishay.com
Vishay BCcomponents
Table 2
ELECTRICAL DATA AND ORDERING INFORMATION
UR
(V)
200
250
350
CR
100 Hz
(μF)
NOMINAL
CASE
SIZE
ØDxL
(mm)
IR
100 Hz
105 °C
(A)
IL5
5 MIN
(mA)
ESR
MAX.
100 Hz
(m)
Z
MAX.
20 kHz
(m)
680
1000
1000
1500
1500
2200
2200
3300
3300
4700
4700
6800
6800
10 000
10 000
15 000
22 000
22 000
33 000
680
1000
1000
1500
1500
2200
2200
3300
3300
4700
4700
6800
6800
10 000
15 000
15 000
22 000
330
470
680
1000
1500
2200
3300
3300
4700
4700
6800
10 000
10 000
15 000
35 x 60
35 x 60
35 x 80
35 x 80
35 x 105
35 x 105
50 x 80
50 x 80
50 x 105
50 x 105
65 x 105
65 x 105
76 x 105
76 x 105
76 x 146
76 x 146
76 x 220
90 x 146
90 x 220
35 x 60
35 x 80
35 x 105
35 x 105
50 x 80
50 x 80
50 x 105
50 x 105
65 x 105
65 x 105
76 x 105
76 x 105
76 x 146
76 x 146
76 x 220
90 x 146
90 x 220
35 x 60
35 x 80
35 x 105
50 x 80
50 x 105
65 x 105
65 x 105
76 x 105
76 x 105
76 x 146
76 x 146
76 x 220
90 x 146
90 x 220
2.9
3.3
3.7
4.1
4.6
5.0
6.7
8.2
8.2
9.9
11.6
13.7
15.2
16.4
16.9
19.9
24.6
28.5
34.8
2.9
3.7
4.0
4.5
5.9
6.6
7.3
8.9
10.4
11.4
12.7
15.0
15.4
18.2
22.7
25.8
30.4
2.1
2.6
3.2
4.7
5.9
8.4
10.1
11.2
12.6
13.7
15.4
18.5
20.5
25.6
0.28
0.40
0.40
0.60
0.60
0.88
0.88
1.32
1.32
1.88
1.88
2.72
2.72
4.0
4.0
6.0
8.8
8.8
13.2
0.34
0.50
0.50
0.75
0.75
1.10
1.10
1.65
1.65
2.35
2.35
3.40
3.40
5.0
7.5
7.5
11.0
0.26
0.33
0.48
0.70
1.05
1.54
2.31
2.31
3.29
3.29
4.76
7.0
7.0
10.5
197
148
137
102
95
74
63
42
44
31
31
22
22
17
17
12
9
8
5
176
123
116
86
76
58
54
36
36
28
28
20
20
14
10
9
7
396
280
197
132
90
61
42
42
32
30
22
20
19
13
117
94
83
66
59
49
39
26
28
19
19
14
14
12
12
9
7
6
5
99
70
63
51
41
34
30
20
20
17
17
12
12
9
7
6
5
243
172
122
82
57
38
26
26
21
19
15
18
17
12
Revision: 03-Nov-11
STANDARD HIGH POST M5 DISC
ST
ORDERING
CODE
MAL2104.......
12681E3
12102E3
22102E3
12152E3
22152E3
12222E3
22222E3
12332E3
22332E3
12472E3
22472E3
12682E3
22682E3
12103E3
22103E3
12153E3
12223E3
13681E3
13102E3
23102E3
13152E3
23152E3
13222E3
23222E3
13332E3
23332E3
13472E3
23472E3
13682E3
23682E3
13103E3
13153E3
15331E3
15471E3
15681E3
15102E3
15152E3
15222E3
15332E3
25332E3
15472E3
25472E3
15682E3
15103E3
-
ST BOLT NUT
ORDERING
CODE
MAL2104.......
52681E3
52102E3
62102E3
52152E3
62152E3
52222E3
62222E3
52332E3
62332E3
52472E3
62472E3
52682E3
62682E3
52103E3
62103E3
52153E3
52223E3
53681E3
53102E3
63102E3
53152E3
63152E3
53222E3
63222E3
53332E3
63332E3
53472E3
63472E3
53682E3
63682E3
53103E3
53153E3
55331E3
55471E3
55681E3
55102E3
55152E3
55222E3
55332E3
65332E3
55472E3
65472E3
55682E3
55103E3
-
HIGH CURRENT M6 DISC
ST ORDERING
CODE
MAL2104.......
42472E3
32682E3
42682E3
32103E3
42103E3
32153E3
32223E3
42223E3
42333E3
43332E3
33472E3
43472E3
33682E3
43682E3
33103E3
33153E3
43153E3
43223E3
35222E3
35332E3
45332E3
35472E3
45472E3
35682E3
35103E3
45103E3
45153E3
ST BOLT NUT
ORDERING
CODE
MAL2104.......
82472E3
72682E3
82682E3
72103E3
82103E3
72153E3
72223E3
82223E3
82333E3
83332E3
73472E3
83472E3
73682E3
83682E3
73103E3
73153E3
83153E3
83223E3
75222E3
75332E3
85332E3
75472E3
85472E3
75682E3
75103E3
85103E3
85153E3
Document Number: 28389
4
For technical questions, contact: [email protected]
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
104 PHL-ST
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Vishay BCcomponents
ELECTRICAL DATA AND ORDERING INFORMATION
UR
(V)
400
450
CR
100 Hz
(μF)
NOMINAL
CASE
SIZE
ØDxL
(mm)
IR
100 Hz
105 °C
(A)
IL5
5 MIN
(mA)
ESR
MAX.
100 Hz
(m)
Z
MAX.
20 kHz
(m)
220
330
470
680
1000
1500
1500
2200
2200
3300
3300
4700
6800
6800
10 000
150
220
330
470
680
1000
1000
1500
1500
2200
2200
3300
4700
4700
6800
35 x 60
35 x 80
35 x 80
50 x 80
50 x 105
50 x 105
65 x 105
65 x 105
76 x 105
76 x 105
76 x 146
76 x 146
76 x 220
90 x 146
90 x 220
35 x 60
35 x 80
35 x 105
50 x 80
50 x 105
50 x 105
65 x 105
65 x 105
76 x 105
76 x 105
76 x 146
76 x 146
76 x 220
90 x 146
90 x 220
1.8
2.3
2.6
4.1
5.1
6.0
6.9
8.4
9.4
11.3
11.6
13.8
16.5
17.7
22.1
1.5
1.9
2.4
3.3
4.3
5.1
5.9
7.3
8.1
9.7
10.0
12.1
14.1
15.3
18.9
0.18
0.27
0.38
0.55
0.80
1.20
1.20
1.76
1.76
2.64
2.64
3.76
5.4
5.4
8.0
0.14
0.20
0.30
0.43
0.62
0.90
0.90
1.35
1.35
1.98
1.98
2.97
4.2
4.2
6.1
519
349
254
170
117
83
83
56
56
38
38
27
25
25
17
735
503
339
253
165
117
116
77
77
53
53
36
33
31
22
290
196
148
96
67
49
49
33
33
23
23
17
20
20
14
404
278
189
148
92
67
66
44
44
31
31
21
25
24
17
STANDARD HIGH POST M5 DISC
ST
ORDERING
CODE
MAL2104.......
16221E3
16331E3
16471E3
26681E3
16102E3
16152E3
26152E3
16222E3
26222E3
16332E3
26332E3
16472E3
16682E3
17151E3
17221E3
17331E3
17471E3
17681E3
17102E3
27102E3
17152E3
27152E3
17222E3
27222E3
17332E3
17472E3
-
ST BOLT NUT
ORDERING
CODE
MAL2104.......
56221E3
56331E3
56471E3
66681E3
56102E3
56152E3
66152E3
56222E3
66222E3
56332E3
66332E3
56472E3
56682E3
57151E3
57221E3
57331E3
57471E3
57681E3
57102E3
67102E3
57152E3
67152E3
57222E3
67222E3
57332E3
57472E3
-
HIGH CURRENT M6 DISC
ST ORDERING
CODE
MAL2104.......
46152E3
36222E3
46222E3
36332E3
46332E3
36472E3
36682E3
46682E3
46103E3
47102E3
37152E3
47152E3
37222E3
47222E3
37332E3
37472E3
47472E3
47682E3
ST BOLT NUT
ORDERING
CODE
MAL2104.......
86152E3
76222E3
86222E3
76332E3
86332E3
76472E3
76682E3
86682E3
86103E3
87102E3
77152E3
87152E3
77222E3
87222E3
77332E3
77472E3
87472E3
87682E3
ADDITIONAL ELECTRICAL DATA
PARAMETER
Voltage
Surge voltage
CONDITIONS
VALUE
 250 V versions
 350 V versions
Us = 1.15 x UR
Us = 1.1 x UR
Urev  1 V
After 1 min at UR
After 5 min at UR
IL1  0.006 CR x UR + 4 μA
IL5  0.002 CR x UR + 4 μA
Case Ø D = 35 mm
Case Ø D = 50 mm
Case Ø D = 65 mm
Case Ø D = 76 mm
Case Ø D = 90 mm
Typ. 13 nH
Typ. 16 nH
Typ. 19 nH (1)
Typ. 20 nH (1)
Typ. 21 nH (1)
Reverse voltage
Current
Leakage current
Inductance
Equivalent series inductance (ESL)
Note
(1) Low ESL designs available on request
Revision: 03-Nov-11
Document Number: 28389
5
For technical questions, contact: [email protected]
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
104 PHL-ST
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Vishay BCcomponents
RIPPLE CURRENT AND USEFUL LIFE
IA = Actual ripple current at 100 Hz
IR = Actual ripple current at 100 Hz and 105 °C
With an absolute maximum of 50 A at 105 °C
(1)
Useful life at 105 °C and IR applied: 5000 h
Fig. 3 - Multiplier of useful life as a function of ambient temperature and ripple current load
Table 3
MULTIPLIER OF RIPPLE CURRENT (IR) AS A FUNCTION OF FREQUENCY
Revision: 03-Nov-11
FREQUENCY
(Hz)
IR MULTIPLIER
50
0.90
100
1.00
200
1.20
400
1.30
1000
1.40
10 000
1.50
Document Number: 28389
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THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
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Table 4
TEST PROCEDURES AND REQUIREMENTS
TEST
NAME OF TEST
Endurance
REFERENCE
IEC 60384-4/
EN130300
subclause 4.13
PROCEDURE
(quick reference)
REQUIREMENTS
Tamb = 105 °C; UR applied;
2000 h
C/C: ± 10 %
ESR  1.3 x spec. limit
Z  2 x spec. limit
IL5  spec. limit
Useful life
CECC 30301
subclause 4.13
Tamb = 105 °C; UR and IR applied;
5000 h
C/C: ± 30 %
ESR  3 x spec. limit
Z  3 x spec. limit
IL5  spec. limit
no short or open circuit,
no visible damage
total failure percentage  3 %
Shelf life
(storage at
high temperature)
IEC 60384-4/
EN130300
subclause 4.17
Tamb = 105 °C; no voltage applied;
1000 h
after test: UR to be applied for 30 min,
24 h to 48 h before measurement
C/C: ± 10 %
ESR  1.2 x spec. limit
IL5  2 x spec. limit
Revision: 03-Nov-11
Document Number: 28389
7
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Revision: 12-Mar-12
1
Document Number: 91000
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