Vishay MAL215943681E3 Aluminum capacitors power ultra long life snap-in Datasheet

159 PUL-SI
Vishay BCcomponents
Aluminum Capacitors
Power Ultra Long Life Snap-In
FEATURES
• Polarized aluminum electrolytic capacitors,
non-solid electrolyte
• Large types, very small dimensions, cylindrical
aluminum case, insulated with a blue sleeve
• Low ESR, high ripple current capability
• Useful life: 5000 hours at 105 °C
• Keyed polarity snap-in version available
RoHS
COMPLIANT
Fig.1 Component outlines
APPLICATIONS
059
PLL-SI
miniaturized
159
PUL-SI
85 °C
•
•
•
•
157
PUM-SI
General purpose, industrial and audio/video systems
Smoothing and filtering
Standard and switched mode power supplies
Energy storage in pulse systems
QUICK REFERENCE DATA
DESCRIPTION
Nominal case size
(Ø D x L in mm)
Rated capacitance range
(E6/E12 series), CR
Tolerance on CR
Rated voltage range, UR
Category temperature range
Endurance test at 105 °C
Load life at 105 °C
Useful life at 105 °C
Useful life at 40 °C and
1.6 x IR applied
Shelf life at 0 V, 105 °C
Based on sectional
specification
Climatic category IEC 60068
MARKING
VALUE
22 x 25
to 35 x 60
The capacitors are marked (where possible) with the
following information:
• Rated capacitance (in µF)
• Tolerance code on rated capacitance, code letter in
accordance with IEC 60062 (M for ± 20 %)
• Rated voltage (in V)
• Date code (YYMM)
• Name of manufacturer
• Code for factory of origin
• ‘-’ sign to identify the negative terminal, visible from the top
and side of the capacitor
• Code number, all 12 or last 8 digits (2222) 159 xxxxx
• Climatic category in accordance with IEC 60068
56 µF to 1800 µF
± 20 %
200 V, 250 V
400 V, 450 V
- 25 °C to + 105 °C
2000 hours
2000 hours
5000 hours
500 000 hours
1000 hours
IEC 60384-4/EN130300
25/105/56
SELECTION CHART FOR CR , UR AND RELEVANT NOMINAL CASE SIZES (Ø D x L in mm)
CR
(µF)
56
68
82
100
120
150
180
Document Number: 28341
Revision: 14-Oct-08
UR (V)
200
250
-
400
-
22 x 25
22 x 30
25 x 25
22 x 35
25 x 30
22 x 35
25 x 30
30 x 25
22 x 40
25 x 35
30 x 30
25 x 40
30 x 30
35 x 25
For technical questions, contact: [email protected]
450
22 x 25
22 x 30
25 x 25
22 x 35
22 x 40
25 x 30
30 x 25
25 x 35
25 x 40
30 x 30
35 x 25
25 x 45
30 x 35
-
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99
159 PUL-SI
Vishay BCcomponents
Aluminum Capacitors
Power Ultra Long Life Snap-In
SELECTION CHART FOR CR , UR AND RELEVANT NOMINAL CASE SIZES (Ø D x L in mm)
UR (V)
CR
(µF)
200
250
22 x 30
25 x 25
22 x 35
25 x 30
30 x 25
22 x 40
25 x 30
30 x 25
25 x 35
30 x 30
25 x 40
30 x 30
35 x 25
25 x 45
30 x 35
35 x 30
30 x 40
35 x 35
30 x 45
35 x 35
35 x 40
35 x 40
35 x 45
35 x 45
35 x 50
-
22 x 30
22 x 35
25 x 30
22 x 40
30 x 25
220
270
330
390
470
25 x 35
30 x 30
25 x 45
30 x 30
35 x 25
25 x 50
30 x 35
35 x 30
30 x 45
35 x 35
30 x 50
35 x 35
35 x 45
35 x 50
560
680
820
1000
1200
1500
1800
400
25 x 45
30 x 35
35 x 30
25 x 50
30 x 40
35 x 30
30 x 45
35 x 35
30 x 50
35 x 40
35 x 45
-
450
30 x 40
35 x 30
30 x 45
35 x 35
30 x 50
35 x 40
35 x 45
35 x 50
-
35 x 60
-
35 x 60
-
DIMENSIONS in millimeters AND AVAILABLE FORMS
TWO TERMINAL SNAP-IN
ØD
+ Terminal
10
±0.1
L + 2 max.
L
- Terminal
Bottom view
Ø 2 ± 0.1 (2 x)
+0
5.8 - 1 mm
The minus terminal can be marked with a black dot
or with an imprinted ‘-’ sign.
Fig.2 Two terminal snap-in
Fig.3 Mounting hole diagram
THREE TERMINAL SNAP-IN
Ø 2 ± 0.1 (2 x)
ØD
Ø 2.5 ± 0.1
+ Terminal
L + 2 max.
L
- Terminal
Minus pole
marking
3.3
± 0.1
4 ± 0.5
Bottom view
The negative terminal has TWO pins which are BOTH
electrcally connected
Fig.4 Two terminal snap-in
www.vishay.com
100
10
± 0.1
4.75 ± 0.1
The 10 mm spacing of the 2 pin
snap-in is used as the base layout
and a third hole is added.
The third hole is closer to the
negative primary hole so that
polarization is always maintained,
together with added mechanical
stability.
Fig.5 Mounting hole diagram
For technical questions, contact: [email protected]
Document Number: 28341
Revision: 14-Oct-08
159 PUL-SI
Aluminum Capacitors
Power Ultra Long Life Snap-In
Vishay BCcomponents
Table 1
DIMENSIONS in millimeters, MASS AND PACKAGING QUANTITIES
NOMINAL
CASE SIZE
ØDxL
Ø Dmax.
Lmax.
MASS
(g)
PACKAGING QUANTITIES
(units per box)
CARDBOARD BOX
DIMENSIONS
LxWxH
22 x 25
23
27
≈ 12
100
260 x 250 x 39
22 x 30
23
32
≈ 16
100
260 x 250 x 44
22 x 35
23
37
≈ 20
100
260 x 250 x 49
22 x 40
23
42
≈ 23
100
260 x 250 x 54
25 x 25
26
27
≈ 20
100
290 x 280 x 39
25 x 30
26
32
≈ 22
100
290 x 280 x 44
25 x 35
26
37
≈ 24
100
290 x 280 x 49
25 x 40
26
42
≈ 27
100
290 x 280 x 54
25 x 45
26
47
≈ 32
100
290 x 280 x 59
25 x 50
26
52
≈ 38
100
290 x 280 x 64
30 x 25
31
27
≈ 25
100
340 x 330 x 39
30 x 30
31
32
≈ 30
100
340 x 330 x 44
30 x 35
31
37
≈ 35
100
340 x 330 x 49
30 x 40
31
42
≈ 40
100
340 x 330 x 54
30 x 45
31
47
≈ 45
100
340 x 330 x 59
30 x 50
31
52
≈ 50
100
340 x 330 x 64
35 x 25
36
27
≈ 33
50
390 x 198 x 39
35 x 30
36
32
≈ 40
50
390 x 198 x 44
35 x 35
36
37
≈ 48
50
390 x 198 x 49
35 x 40
36
42
≈ 55
50
390 x 198 x 54
35 x 45
36
47
≈ 63
50
390 x 198 x 59
35 x 50
36
52
≈ 72
50
390 x 198 x 64
35 x 60
36
62
≈ 84
50
390 x 198 x 74
ORDERING EXAMPLE
ELECTRICAL DATA
SYMBOL
DESCRIPTION
CR
rated capacitance at 100 Hz
IR
rated RMS ripple current at 120 Hz, 105 °C
IL5
max. leakage current after 5 min at UR
ESR
typ./max. equivalent series resistance at 100 Hz (1)
Z
typ./max. impedance at 10 kHz
Notes
(1)
•
ESR at 120 Hz is approximately 0.95 x ESR 100 Hz
Unless otherwise specified, all electrical values in Table 2 apply
at Tamb = 20 °C, P = 86 to 106 kPa, RH = 45 to 75 %
Document Number: 28341
Revision: 14-Oct-08
Electrolytic capacitor 159 series
1000 µF/200 V; ± 20 %
Nominal case size: Ø 30 x 45 mm
2-terminal snap-in:
Ordering code: MAL2 159 42102 E3
Former 12NC: 2222 159 42102
3-terminal snap-in:
Ordering code: MAL2 159 22102 E3
Former 12NC: 2222 159 22102
For technical questions, contact: [email protected]
www.vishay.com
101
159 PUL-SI
Aluminum Capacitors
Power Ultra Long Life Snap-In
Vishay BCcomponents
Table 2
ELECTRICAL DATA AND ORDERING INFORMATION
UR
(V)
200
250
CR
100 Hz
(µF)
NOMINAL
CASE SIZE
ØDxL
(mm)
IR
120 Hz
105 °C
(A)
IL5
5 min
(mA)
330
22 x 30
1.08
0.66
450
730
300
390
22 x 35
1.23
0.78
380
610
280
390
25 x 30
1.23
0.78
380
610
470
22 x 40
1.37
0.94
300
470
30 x 25
1.27
0.94
560
25 x 35
1.50
560
30 x 30
680
TYP. ESR
100 Hz (1)
(mΩ)
MAX. ESR
100 Hz (1)
(mΩ)
TYP. Z
10 kHz
(mΩ)
MAX. Z
10 kHz
(mΩ)
ORDERING CODE
MAL2159.......
2-TERM.
3-TERM.
500
52331E3
72331E3
470
42391E3
22391E3
280
470
52391E3
72391E3
505
240
400
32471E3
12471E3
300
505
240
400
52471E3
72471E3
1.12
260
425
235
390
42561E3
22561E3
1.52
1.12
260
425
235
390
52561E3
72561E3
25 x 45
1.82
1.36
210
350
205
340
42681E3
22681E3
680
30 x 30
1.59
1.36
210
350
205
340
52681E3
72681E3
680
35 x 25
1.44
1.36
210
350
205
340
62681E3
82681E3
820
25 x 50
2.04
1.64
180
290
145
240
32821E3
12821E3
820
30 x 35
1.83
1.64
180
290
145
240
42821E3
22821E3
820
35 x 30
1.77
1.64
180
290
145
240
52821E3
72821E3
1000
30 x 45
2.23
2.00
150
235
135
225
42102E3
22102E3
1000
35 x 35
2.04
2.00
150
235
135
225
52102E3
72102E3
1200
30 x 50
2.47
2.40
130
210
115
190
42122E3
22122E3
1200
35 x 35
2.07
2.40
130
210
115
190
52122E3
72122E3
1500
35 x 45
2.56
3.00
100
170
95
155
52152E3
72152E3
1800
35 x 50
2.80
3.60
90
150
80
130
52182E3
72182E3
220
22 x 30
1.00
0.55
540
1080
420
700
43221E3
23221E3
220
25 x 25
1.00
0.55
540
1080
420
700
53221E3
73221E3
270
22 x 35
1.07
0.67
440
880
335
560
43271E3
23271E3
270
25 x 30
1.08
0.67
440
880
335
560
53271E3
73271E3
270
30 x 25
1.08
0.67
440
880
335
560
63271E3
83271E3
330
22 x 40
1.20
0.82
360
720
255
430
33331E3
13331E3
330
25 x 30
1.21
0.82
360
720
255
430
43331E3
23331E3
330
30 x 25
1.19
0.82
360
720
255
430
53331E3
73331E3
390
25 x 35
1.39
0.97
330
610
245
410
43391E3
23391E3
390
30 x 30
1.41
0.97
330
610
245
410
53391E3
73391E3
470
25 x 40
1.58
1.17
270
505
240
400
33471E3
13471E3
470
30 x 30
1.57
1.17
270
505
240
400
43471E3
23471E3
470
35 x 25
1.37
1.17
270
505
240
400
53471E3
73471E3
560
25 x 45
1.78
1.40
230
425
185
310
43561E3
23561E3
560
30 x 35
1.71
1.40
230
425
185
310
53561E3
73561E3
560
35 x 30
1.67
1.40
230
425
185
310
63561E3
83561E3
680
30 x 40
1.93
1.70
210
350
155
260
43681E3
23681E3
680
35 x 35
1.92
1.70
210
350
155
260
53681E3
73681E3
820
30 x 45
2.16
2.05
180
290
125
210
43821E3
23821E3
820
35 x 35
1.97
2.05
180
290
125
210
53821E3
73821E3
820
35 x 40
2.16
2.05
180
290
125
210
63821E3
83821E3
1000
35 x 40
2.22
2.50
140
235
105
180
53102E3
73102E3
1000
35 x 45
2.41
2.50
140
235
105
180
63102E3
83102E3
1200
35 x 45
2.46
3.00
130
200
95
160
43122E3
23122E3
1200
35 x 50
2.65
3.00
130
200
95
160
53122E3
73122E3
Note
ESR at 120 Hz is approximately 0.95 x ESR 100 Hz
(1)
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For technical questions, contact: [email protected]
Document Number: 28341
Revision: 14-Oct-08
159 PUL-SI
Aluminum Capacitors
Power Ultra Long Life Snap-In
Vishay BCcomponents
ELECTRICAL DATA AND ORDERING INFORMATION
UR
(V)
400
450
CR
100 Hz
(µF)
NOMINAL
CASE SIZE
ØDxL
(mm)
68
82
82
100
100
120
120
120
150
150
150
180
180
180
220
220
220
270
270
270
330
330
390
390
470
560
680
56
68
68
82
100
100
100
120
150
150
150
180
180
220
220
270
270
330
330
390
470
560
22 x 25
22 x 30
25 x 25
22 x 35
25 x 30
22 x 35
25 x 30
30 x 25
22 x 40
25 x 35
30 x 30
25 x 40
30 x 30
35 x 25
25 x 45
30 x 35
35 x 30
25 x 50
30 x 40
35 x 30
30 x 45
35 x 35
30 x 50
35 x 40
35 x 45
35 x 50
35 x 60
22 x 25
22 x 30
25 x 25
22 x 35
22 x 40
25 x 30
30 x 25
25 x 35
25 x 40
30 x 30
35 x 25
25 x 45
30 x 35
30 x 40
35 x 30
30 x 45
35 x 35
30 x 50
35 x 40
35 x 45
35 x 50
35 x 60
IR
120 Hz
105 °C
(A)
0.51
0.60
0.60
0.69
0.70
0.76
0.76
0.77
0.86
0.89
0.92
1.01
0.99
0.96
1.15
1.15
1.14
1.31
1.30
1.21
1.47
1.40
1.63
1.57
1.72
1.84
2.24
0.48
0.56
0.56
0.64
0.74
0.71
0.73
0.82
0.95
0.93
0.91
1.07
1.06
1.21
1.14
1.37
1.32
1.54
1.49
1.61
1.72
2.11
ORDERING CODE
MAL2159.......
IL5
5 min
(mA)
TYP. ESR
100 Hz (1)
(mΩ)
MAX. ESR
100 Hz (1)
(mΩ)
TYP. Z
10 kHz
(mΩ)
MAX. Z
10 kHz
(mΩ)
2-TERM.
3-TERM.
0.27
0.33
0.33
0.40
0.40
0.48
0.48
0.48
0.60
0.60
0.60
0.72
0.72
0.72
0.88
0.88
0.88
1.08
1.08
1.08
1.32
1.32
1.56
1.56
1.88
2.24
2.72
0.25
0.30
0.30
0.36
0.45
0.45
0.45
0.54
0.67
0.67
0.67
0.81
0.81
0.99
0.99
1.21
1.21
1.48
1.48
1.75
2.11
2.52
1600
1200
1200
990
990
800
800
800
700
700
700
590
590
590
470
470
470
380
380
380
320
320
270
270
230
210
180
1600
1200
1200
1100
900
900
900
750
600
600
600
500
500
370
370
350
350
300
300
250
210
190
3200
2400
2400
1980
1980
1600
1600
1600
1400
1400
1400
1170
1170
1170
940
940
940
760
760
760
640
640
540
540
450
420
350
3200
2400
2400
2200
1800
1800
1800
1500
1200
1200
1200
1000
1000
740
740
700
700
600
600
500
420
380
1170
910
910
740
740
660
660
660
510
510
510
420
420
420
350
350
350
330
330
330
270
270
240
240
200
170
130
1120
910
910
770
630
630
630
530
420
420
420
360
360
310
310
270
270
230
230
200
170
140
1950
1520
1520
1240
1240
1100
1100
1100
860
860
860
700
700
700
590
590
590
550
550
550
450
450
410
410
330
280
230
1880
1530
1530
1290
1050
1050
1050
885
705
705
705
605
605
525
525
450
450
390
390
340
290
240
56689E3
46829E3
56829E3
46101E3
56101E3
46121E3
56121E3
66121E3
36151E3
46151E3
56151E3
36181E3
46181E3
56181E3
46221E3
56221E3
66221E3
46271E3
56271E3
66271E3
56331E3
66331E3
46391E3
56391E3
56471E3
56561E3
56681E3
57569E3
47689E3
57689E3
57829E3
37101E3
47101E3
57101E3
57121E3
47151E3
57151E3
67151E3
47181E3
57181E3
47221E3
57221E3
47271E3
57271E3
47331E3
57331E3
57391E3
57471E3
57561E3
76689E3
26829E3
76829E3
26101E3
76101E3
26121E3
76121E3
86121E3
16151E3
26151E3
76151E3
16181E3
26181E3
76181E3
26221E3
76221E3
86221E3
26271E3
76271E3
86271E3
76331E3
86331E3
26391E3
76391E3
76471E3
76561E3
76681E3
77569E3
27689E3
77689E3
77829E3
17101E3
27101E3
77101E3
77121E3
27151E3
77151E3
87151E3
27181E3
77181E3
27221E3
77221E3
27271E3
77271E3
27331E3
77331E3
77391E3
77471E3
77561E3
Note
(1) ESR at 120 Hz is approximately 0.95 x ESR 100 Hz
Document Number: 28341
Revision: 14-Oct-08
For technical questions, contact: [email protected]
www.vishay.com
103
159 PUL-SI
Vishay BCcomponents
Aluminum Capacitors
Power Ultra Long Life Snap-In
.
ADDITIONAL ELECTRICAL DATA
PARAMETER
CONDITIONS
VALUE
Voltage
Surge voltage
≥ 400 V versions
US = 1.1 x UR
≤ 250 V versions
US = 1.15 x UR
≤1V
Reverse voltage
Current
Leakage current
IL5 ≤ 0.01 CR x UR
After 5 minutes at UR
Inductance
typ. 19 nH
Equivalent series inductance (ESL)
All case sizes
max. 25 nH
RIPPLE CURRENT AND USEFUL LIFE
MGA 454
2.7
IA
IR
2.6
2.5
2.4
2.3
2.2
2.1
2.0
1.9
2
1
2
1. 5
1.
1.8
life multiplier
5
2.
3
1.7
4
5
1.6
7
IA = actual ripple current at 120 Hz
IR = rated ripple current at 120 Hz and 105 °C
(1) Useful life at 105 °C and I applied: 5000 hours
R
20
30
40
60 0
10 0
15 0
20 0
30 0
40 0
60
1.4
1.3
10
15
1.5
1.2
1.1
1.0
0.8
0.5
0.0
40
50
60
(1)
70
80
90
100
110
Tamb (°C)
Fig.6 Multiplier of useful life as a function of ambient temperature and ripple current load
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For technical questions, contact: [email protected]
Document Number: 28341
Revision: 14-Oct-08
159 PUL-SI
Aluminum Capacitors
Power Ultra Long Life Snap-In
Vishay BCcomponents
Table 3
MULTIPLIER OF RIPPLE CURRENT (IR) AS A FUNCTION OF FREQUENCY
FREQUENCY
(Hz)
IR MULTIPLIER
50
0.90
100
0.95
120
1.00
200
1.15
1000
1.30
≥ 10 000
1.40
Table 4
TEST PROCEDURES AND REQUIREMENTS
TEST
NAME OF TEST
Endurance
REFERENCE
IEC 60384-4/
EN130300
subclause 4.13
PROCEDURE
(quick reference)
Tamb = 105 °C; UR applied;
2000 h
REQUIREMENTS
ΔC/C: ± 15 %
ESR ≤ 1.3 x spec. limit
IL5 ≤ spec. limit
Tamb = 105 °C; UR and IR applied;
2000 h
Load life
ΔC/C: ± 20 %
ESR ≤ 2 x spec. limit
IL5 ≤ spec. limit
Useful life
CECC 30301
subclause 1.8.1
Tamb = 105 °C; UR and IR applied;
5000 h
ΔC/C: ± 30 %
ESR ≤ 3 x spec. limit
IL5 ≤ spec. limit
total failure percentage: ≤ 3 %
Shelf life
(storage at
high temperature)
IEC 60384-4/
EN130300
subclause 4.17
Document Number: 28341
Revision: 14-Oct-08
Tamb = 105 °C; no voltage applied;
1000 h
ΔC/C: ± 15 %
After test: UR to be applied for 30 minutes,
24 hours to 48 h before measurement
IL5 ≤ spec. limit
ESR ≤ 1.5 x spec. limit
For technical questions, contact: [email protected]
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105
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Document Number: 91000
Revision: 18-Jul-08
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