Vishay MAL216358471E3 Aluminum capacitors power long life printed wiring Datasheet

162/163 PLL-PW
Vishay BCcomponents
Aluminum Capacitors
Power Long Life Printed Wiring
FEATURES
• Polarized aluminum electrolytic capacitors,
non-solid electrolyte
• Large types, minimized dimensions, cylindrical
aluminum case, insulated with a blue sleeve
• Provided with keyed polarity
• Very long useful life: 5000 hours at 105 °C
• Low ESR, high ripple current capability
• Temperature range up to 105 °C
• High resistance to shock and vibration
Fig.1 Component outlines
RoHS
COMPLIANT
APPLICATIONS
•
•
•
•
°
°
QUICK REFERENCE DATA
Computer, telecommunication and industrial systems
Smoothing and filtering
Standard and switched mode power supplies
Energy storage in pulse systems
VALUE
DESCRIPTION
162
Nominal case size (Ø D x L in mm)
Rated capacitance range
(E6 series), CR
Tolerance on CR
Rated voltage range, UR
Category temperature range
Endurance test at 105 °C
Useful life at 105 °C
Useful life at 40 °C,
1.9 x IR applied
Shelf life at 0 V, 105 °C
Based on sectional specification
Climatic category IEC 60068
MARKING
163
The capacitors are marked (where possible) with the
following information:
• Rated capacitance (in µF)
• Tolerance on rated capacitance, code letter in accordance
with IEC 60062 (M for ± 20 %)
• Rated voltage (in V)
• Date code (YYMM)
• Name of manufacturer
• Code for factory of origin
• Polarity of the terminals and ‘−’ sign to indicate the negative
terminal, visible from the top and/or side of the capacitor
• Code number
• Climatic category in accordance with IEC 60068
25 x 30 to 40 x 100
470 to
150 000 µF
68 to
3300 µF
± 20 %
10 to 100 V 200 to 400 V
- 40 to + 105 °C
2000 hours
5000 hours
150 000 hours
500 hours
IEC 60384-4/EN130300
40/105/56
.
SELECTION CHART FOR CR, UR AND RELEVANT NOMINAL CASE SIZES FOR 162 SERIES (Ø D x L in mm)
CR
(µF)
470
680
1000
1500
2200
3300
4700
6800
10 000
15 000
22 000
33 000
47 000
68 000
100 000
150 000
UR (V)
10
16
25
40
63
25 x 30
25 x 40
30 x 40
35 x 40
35 x 50
40 x 40
40 x 50
40 x 70
40 x 100
25 x 30
25 x 40
30 x 40
35 x 40
35 x 50
40 x 40
40 x 50
40 x 70
40 x 100
-
25 x 30
25 x 40
30 x 40
35 x 40
35 x 50
40 x 40
40 x 50
40 x 70
−
40 x 100
-
25 x 30
25 x 40
30 x 40
35 x 40
35 x 50
40 x 40
40 x 50
40 x 70
40 x 100
-
25 x 30
25 x 40
30 x 40
35 x 40
35 x 50
40 x 40
40 x 50
40 x 70
40 x 100
-
Document Number: 28347
Revision: 07-Aug-08
For technical questions, contact: [email protected]
100
25 x 30
25 x 40
30 x 40
35 x 40
35 x 50
40 x 40
40 x 50
40 x 70
40 x 100
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162/163 PLL-PW
Aluminum Capacitors
Power Long Life Printed Wiring
Vishay BCcomponents
SELECTION CHART FOR CR, UR AND RELEVANT NOMINAL CASE SIZES FOR 163 SERIES (Ø D x L in mm)
UR (V)
CR
(µF)
68
100
150
220
330
470
680
1000
1500
2200
200
250
25 x 30
25 x 40
30 x 40
35 x 40
35 x 50
40 x 50
40 x 50
40 x 70
40 x 100
25 x 30
25 x 40
30 x 40
35 x 40
35 x 50
40 x 40
40 x 50
40 x 70
40 x 100
-
385
25 x 30
25 x 40
30 x 40
35 x 40
35 x 50
40 x 40
40 x 50
40 x 70
40 x 100
-
400
25 x 30
25 x 40
30 x 40
35 x 40
35 x 50
40 x 40
40 x 50
40 x 70
40 x 100
-
DIMENSIONS in millimeters AND AVAILABLE FORMS
2.5
Ø D + 1 max.
10 ± 0.1
L
L + 5 max.
1.3
(3 x)
4.9 ± 0.2
12.5
± 0.1
Case Ø D = 25 mm
Case Ø D = 25 mm
Fig.2 Printed wiring pin version
Fig.3 Mounting hole diagram viewed from component side
2.5
3
-
-
Ø D + 1 max.
15 ± 0.1
L
L + 5 max.
1.3
(4 x)
7.5 ± 0.1
4.9 ± 0.2
Case Ø D = 30 mm
Case Ø D = 30 mm
Fig.4 Printed wiring pin version
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2
17.5 ± 0.1
Fig.5 Mounting hole diagram viewed from component side
For technical questions, contact: [email protected]
Document Number: 28347
Revision: 07-Aug-08
162/163 PLL-PW
Aluminum Capacitors
Power Long Life Printed Wiring
Vishay BCcomponents
2.5
1
3
2
-
Ø D + 1 max.
15 ± 0.1
L
L + 5 max.
1.3
(4 x)
4.9 ± 0.2
7.5 ± 0.1
17.5 ± 0.1
Case Ø D = 35 mm
Fig.6 Printed wiring pin version
Case Ø D = 35 mm
Fig.7 Mounting hole diagram viewed from component side
-
2.5
3
-
Ø D + 1 max.
2
4
20 ± 0.1
1
L
L + 5 max.
1.3
(5 x)
10 ± 0.1
17.5 ± 0.1
5.1 ± 0.1
20 ± 0.1
Case Ø D = 40 mm
Fig.8 Printed wiring pin version
Case Ø D = 40 mm
Fig.9 Mounting hole diagram viewed from component side
Table 1
DIMENSIONS in millimeters, MASS AND PACKAGING QUANTITIES PW versions
NOMINAL CASE SIZE
ØDxL
Ø Dmax.
Lmax.
MASS
(g)
PACKAGING QUANTITIES
(units per box)
CARDBOARD BOX DIMENSIONS
LxWxH
25 x 30
25 x 40
30 x 40
35 x 40
35 x 50
40 x 40
40 x 50
40 x 70
40 x 100
26
26
31
36
36
41
41
41
41
35
45
45
45
55
45
55
75
105
≈ 24
≈ 28
≈ 38
≈ 51
≈ 66
≈ 78
≈ 82
≈ 110
≈ 176
100
100
100
50
50
50
50
25
25
290 x 280 x 50
290 x 280 x 60
340 x 330 x 60
390 x 198 x 60
390 x 198 x 70
440 x 223 x 60
440 x 223 x 70
230 x 230 x 90
230 x 230 x 120
MOUNTING
When a number of capacitors are connected in a bank, they must not be closer together than 15 mm, when no derating of ripple
current and/or temperature is applied.
Pin numbers 2, 3 and 4 (if present) must be free from the electrical circuit.
Document Number: 28347
Revision: 07-Aug-08
For technical questions, contact: [email protected]
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162/163 PLL-PW
Vishay BCcomponents
Aluminum Capacitors
Power Long Life Printed Wiring
ORDERING EXAMPLE
ELECTRICAL DATA
SYMBOL
CR
IR
IL1
IL5
ESR
Z
Electrolytic capacitor 162 series
DESCRIPTION
rated capacitance at 100 Hz
rated RMS ripple current at 100 Hz and 105 °C
max. leakage current after 1 minute at UR
max. leakage current after 5 minutes at UR
max. equivalent series resistance at 100 Hz
max. impedance at 10 kHz
10 000 µF/25 V; ± 20 %
Nominal case size: Ø 30 x 40 mm
Ordering code: MAL2 162 56103 E3
Former 12NC: 2222 162 56103
Note
1. Unless otherwise specified, all electrical values in Tables 2 and 3
apply at Tamb = 20 °C, P = 86 to 106 kPa, RH = 45 to 75 %.
Table 2
ELECTRICAL DATA AND ORDERING INFORMATION FOR 162 SERIES
UR
(V)
10
16
25
40
63
100
CR
100 Hz
(µF)
NOMINAL
CASE SIZE
Ø D x L (mm)
10 000
15 000
22 000
33 000
47 000
47 000
68 000
100 000
150 000
6800
10 000
15 000
22 000
33 000
33 000
47 000
68 000
100 000
4700
6800
10 000
15 000
22 000
22 000
33 000
47 000
68 000
2200
3300
4700
6800
10 000
10 000
15 000
22 000
33 000
1000
1500
2200
3300
4700
4700
6800
10 000
15 000
470
680
1000
1500
2200
2200
3300
4700
6800
25 x 30
25 x 40
30 x 40
35 x 40
35 x 50
40 x 40
40 x 50
40 x 70
40 x 100
25 x 30
25 x 40
30 x 40
35 x 40
35 x 50
40 x 40
40 x 50
40 x 70
40 x 100
25 x 30
25 x 40
30 x 40
35 x 40
35 x 50
40 x 40
40 x 40
40 x 70
40 x 100
25 x 30
25 x 40
30 x 40
35 x 40
35 x 50
40 x 40
40 x 50
40 x 70
40 x 100
25 x 30
25 x 40
30 x 40
35 x 40
35 x 50
40 x 40
40 x 50
40 x 70
40 x 100
25 x 30
25 x 40
30 x 40
35 x 40
35 x 50
40 x 40
40 x 50
40 x 70
40 x 100
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IR
100 Hz
105 °C
(A)
3.17
4.21
5.05
5.63
6.19
6.19
7.64
10.0
12.9
3.11
4.09
4.97
5.53
6.08
6.08
7.46
9.70
12.90
2.94
3.93
4.81
5.43
5.98
5.98
5.98
9.43
12.44
2.36
3.17
3.93
4.59
5.03
5.03
6.09
8.34
10.97
1.55
2.10
2.72
3.44
4.09
4.09
5.10
6.86
9.31
1.42
1.90
2.48
3.17
3.79
3.79
4.81
6.49
8.80
IL1
1 min
(mA)
IL5
5 min
(mA)
ESR
100 Hz
(mΩ)
Z
10 kHz
(mΩ)
ORDERING CODE
MAL2162.......
0.60
0.90
1.32
1.98
2.82
2.82
4.08
6.00
9.00
0.65
0.96
1.44
2.12
3.17
3.17
4.52
6.53
9.60
0.71
1.02
1.50
2.25
3.30
3.30
3.30
7.05
10.20
0.53
0.79
1.13
1.63
2.40
2.40
3.60
5.28
7.92
0.38
0.57
0.83
1.25
1.78
1.78
2.57
3.78
5.67
0.28
0.41
0.60
0.90
1.32
1.32
1.98
2.82
4.08
0.20
0.30
0.44
0.66
0.94
0.94
1.36
2.00
3.00
0.22
0.32
0.48
0.71
1.06
1.06
1.51
2.18
3.20
0.24
0.34
0.50
0.75
1.10
1.10
1.10
2.35
3.40
0.18
0.27
0.38
0.55
0.80
0.80
1.20
1.76
2.64
0.13
0.19
0.28
0.42
0.60
0.60
0.86
1.26
1.89
0.10
0.14
0.20
0.30
0.44
0.44
0.66
0.94
1.36
48
34
29
27
26
26
21
16
13
50
36
30
29
28
28
22
17
13
56
39
32
30
29
29
29
18
14
87
60
48
42
41
41
33
23
18
202
137
100
75
62
62
47
34
25
240
167
120
88
72
72
53
38
28
37
27
23
22
21
21
18
15
12
37
27
23
22
21
21
18
15
12
37
27
23
22
21
21
21
15
12
54
38
33
31
29
29
24
18
15
155
109
79
61
53
53
40
29
21
155
109
79
61
53
53
40
29
21
54103E3
54153E3
54223E3
54333E3
54473E3
44473E3
54683E3
54104E3
54154E3
55682E3
55103E3
55153E3
55223E3
55333E3
45333E3
55473E3
55683E3
55104E3
56472E3
56682E3
56103E3
56153E3
56223E3
46223E3
56533E3
56473E3
56683E3
57222E3
57332E3
57472E3
57682E3
57103E3
47103E3
57153E3
57223E3
57333E3
58102E3
58152E3
58222E3
58332E3
58472E3
48472E3
58682E3
58103E3
58153E3
59471E3
59681E3
59102E3
59152E3
59222E3
49222E3
59332E3
59472E3
59682E3
For technical questions, contact: [email protected]
Document Number: 28347
Revision: 07-Aug-08
162/163 PLL-PW
Aluminum Capacitors
Power Long Life Printed Wiring
Vishay BCcomponents
Table 3
ELECTRICAL DATA AND ORDERING INFORMATION FOR 163 SERIES
UR
(V)
CR
100 Hz
(µF)
NOMINAL
CASE SIZE
Ø D x L (mm)
150
220
330
470
680
680
1000
1500
2200
100
150
220
330
470
470
680
1000
1500
68
100
150
220
330
330
470
680
1000
68
100
150
220
330
330
470
680
1000
25 x 30
25 x 40
30 x 40
35 x 40
35 x 50
40 x 40
40 x 50
40 x 70
40 x 100
25 x 30
25 x 40
30 x 40
35 x 40
35 x 50
40 x 40
40 x 50
40 x 70
40 x 100
25 x 30
25 x 40
30 x 40
35 x 40
35 x 50
40 x 40
40 x 50
40 x 70
40 x 100
25 x 30
25 x 40
30 x 40
35 x 40
35 x 50
40 x 40
40 x 50
40 x 70
40 x 100
200
250
385
400
IR
100 Hz
105 °C
(A)
0.72
0.96
1.29
1.66
2.09
2.09
2.71
3.75
5.24
0.67
0.92
1.28
1.65
2.01
2.01
2.59
3.58
5.05
0.61
0.82
1.10
1.44
1.84
1.84
2.37
3.24
4.54
0.39
0.53
0.72
0.94
1.24
1.24
1.59
2.18
3.07
IL1
1 min
(mA)
IL5
5 min
(mA)
ESR
100 Hz
(mΩ)
Z
10 kHz
(mΩ)
ORDERING CODE
MAL2163.......
0.18
0.26
0.40
0.57
0.82
0.82
1.20
1.80
2.64
0.15
0.22
0.33
0.49
0.70
0.70
1.02
1.50
2.25
0.16
0.23
0.35
0.51
0.77
0.77
1.09
1.58
2.31
0.16
0.24
0.36
0.52
0.79
0.79
1.12
1.63
2.40
0.06
0.09
0.14
0.19
0.28
0.28
0.40
0.60
0.88
0.05
0.08
0.11
0.17
0.24
0.24
0.34
0.50
0.75
0.06
0.08
0.12
0.17
0.26
0.26
0.36
0.53
0.78
0.06
0.08
0.12
0.17
0.26
0.26
0.37
0.54
0.80
950
650
442
321
237
237
167
114
79
1060
710
492
325
256
256
182
125
85
1650
1120
755
525
360
360
260
180
125
3200
2180
1460
1010
680
680
485
336
230
710
485
330
240
185
185
133
90
62
710
485
330
240
185
185
133
90
62
1260
855
580
405
280
280
205
140
100
2660
1810
1210
830
570
570
407
282
193
52151E3
52221E3
52331E3
52471E3
52681E3
42681E3
52102E3
52152E3
52222E3
53101E3
53151E3
53221E3
53331E3
53471E3
43471E3
53681E3
53102E3
53152E3
58689E3
58101E3
58151E3
58221E3
58331E3
48331E3
58471E3
58681E3
58102E3
56689E3
56101E3
56151E3
56221E3
56331E3
46331E3
56471E3
56681E3
56102E3
ADDITIONAL ELECTRICAL DATA
PARAMETER
CONDITIONS
VALUE
Voltage
Surge voltage
≤ 200 V versions
Us = 1.15 x UR
≥ 385 V versions
Us = 1.1 x UR
Urev ≤ 1 V
Reverse voltage
Current
Leakage current
After 1 minute at UR
IL1 ≤ 0.006 CR x UR + 4 µA
After 5 minutes at UR
IL5 ≤ 0.002 CR x UR + 4 µA
Case Ø D = 25 mm
max. 25 nH
Inductance
Equivalent series inductance (ESL)
Document Number: 28347
Revision: 07-Aug-08
Case Ø D = 30 and 35 mm
max. 30 nH
Case Ø D = 40 mm
max. 35 nH
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162/163 PLL-PW
Aluminum Capacitors
Power Long Life Printed Wiring
Vishay BCcomponents
RIPPLE CURRENT AND USEFUL LIFE
IA
IR
2.7
2.6
2.5
2.4
2.3
2.2
2.1
2.0
1.9
2
1
2
1. 5
1.
1.8
life multiplier
5
2.
3
1.7
4
5
1.6
7
IA = actual ripple current at 100 Hz
IR = rated ripple current at 100 Hz and 105 °C
(1) Useful life at 105 °C and I applied: 5000 hours
R
20
30
40
60
0
10 0
15 0
20 0
30 0
40 0
60
1.4
1.3
10
15
1.5
1.2
1.1
1.0
0.8
0.5
0.0
40
50
60
(1)
70
80
100
110
Tamb (°C)
90
Fig.10 Multiplier of useful life as a function of ambient temperature and ripple current load
Table 4
MULTIPLIER OF RIPPLE CURRENT (IR) AS A FUNCTION OF FREQUENCY
FREQUENCY
(Hz)
IR MULTIPLIER
UR = 10 to 25 V
UR = 40 to 100 V
UR = 200 to 400 V
50
0.93
0.91
0.86
100
1.00
1.00
1.00
200
1.04
1.05
1.13
400
1.07
1.09
1.21
1000
1.11
1.13
1.29
2000
1.13
1.15
1.32
4000
1.15
1.18
1.35
≥ 10 000
1.18
1.22
1.40
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For technical questions, contact: [email protected]
Document Number: 28347
Revision: 07-Aug-08
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Table 5
TEST PROCEDURES AND REQUIREMENT
TEST
NAME OF TEST
Endurance
REFERENCE
IEC 60384-4/
EN130300
subclause 4.13
PROCEDURE
(quick reference)
Tamb = 105 °C; UR applied;
2000 hours
REQUIREMENTS
UR ≤ 100 V; ΔC/C: ± 15 %
UR > 100 V; ΔC/C: ± 10 %
ESR ≤ 1.3 x spec. limit
Z ≤ 2 x spec. limit
IL5 ≤ spec. limit
Useful life
CECC 30301
subclause 1.8.1
Tamb = 105 °C; UR and IR applied;
5000 hours
UR ≤ 100 V; ΔC/C: ± 45 %
UR > 100 V; ΔC/C: ± 30 %
ESR ≤ 3 x spec. limit
Z ≤ 3 x spec. limit
IL5 ≤ spec. limit
no short or open circuit,
no visible damage
total failure percentage:
UR ≤ 100 V: ≤ 1 %;
UR > 100 V: ≤ 3 %
Shelf life
(storage at
high temperature)
IEC 60384-4/
EN130300
subclause 4.17
Document Number: 28347
Revision: 07-Aug-08
Tamb = 105 °C; no voltage applied;
500 hours
ΔC/C: ± 10 %
After test: UR to be applied for 30 minutes,
24 to 48 hours before measurement
IL5 ≤ 2 x spec. limit
ESR ≤ 1.2 x spec. limit
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Disclaimer
All product specifications and data are subject to change without notice.
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(collectively, “Vishay”), disclaim any and all liability for any errors, inaccuracies or incompleteness contained herein
or in any other disclosure relating to any product.
Vishay disclaims any and all liability arising out of the use or application of any product described herein or of any
information provided herein to the maximum extent permitted by law. The product specifications do not expand or
otherwise modify Vishay’s terms and conditions of purchase, including but not limited to the warranty expressed
therein, which apply to these products.
No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this
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Document Number: 91000
Revision: 18-Jul-08
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