Vishay MAL219857151E3 Aluminum capacitors power high ripple current snap-in Datasheet

198 PHR-SI
Vishay BCcomponents
Aluminum Capacitors
Power High Ripple Current Snap-In
FEATURES
• Polarized aluminum electrolytic capacitors,
non-solid electrolyte
• Large
types,
miniaturized
dimensions,
cylindrical aluminum case, insulated with a blue
sleeve
• Very high ripple current capability
• Keyed polarity version available
• High reliability
Fig. 1 Component outlines
RoHS
COMPLIANT
APPLICATIONS
057
PSM-SI
smaller
dimensions
longer life
higher ripple
198
PHR-SI
157
PUM-SI
QUICK REFERENCE DATA
DESCRIPTION
Nominal case size (Ø D x L in mm)
Rated capacitance range
(E6/E12 series), CR
Tolerance on CR
VALUE
22 x 25 to 35 x 60
56 to 680 µF
± 20 %
Rated voltage range, UR
400 and 450 V
Category temperature range
- 25 to + 85 °C
Endurance test at 85 °C
7000 hours
Useful life at 85 °C
15000 hours
Shelf life at 0 V, 85 °C
Based on sectional specification
Climatic category IEC 60068
1000 hours
IEC 60384-4/EN130300
25/085/56
•
•
•
•
Motor control and industrial systems
Smoothing and filtering
Standard and switched mode power supplies
Energy storage in pulse systems
MARKING
The capacitors are marked (where possible) with the
following information:
• Rated capacitance (in µF)
• Tolerance code on rated capacitance, code letter in
accordance with IEC 60062 (M for ± 20 %)
• Rated voltage (in V)
• Date code (YYMM)
• Name of manufacturer
• Code for factory of origin
• ‘-’ sign to identify the negative terminal, visible from the top
and side of the capacitor
• Code number
• Climatic category in accordance with IEC 60068
SELECTION CHART FOR CR, UR AND RELEVANT NOMINAL CASE SIZES (Ø D x L in mm)
CR
(µF)
56
68
82
100
120
150
180
220
270
330
390
470
560
680
Document Number: 28339
Revision: 08-Aug-08
UR (V)
400
22 x 25
22 x 25
22 x 30
22 x 35
25 x 30
22 x 40
25 x 35
25 x 40
30 x 30
35 x 25
25 x 45
30 x 35
35 x 30
30 x 40
35 x 30
30 x 45
35 x 35
30 x 50
35 x 40
35 x 45
35 x 50
35 x 60
For technical questions, contact: [email protected]
450
22 x 25
22 x 30
22 x 30
25 x 25
22 x 35
25 x 30
22 x 40
25 x 30
30 x 25
25 x 40
30 x 30
25 x 40
30 x 35
35 x 25
25 x 50
30 x 40
35 x 30
30 x 45
35 x 35
30 x 50
35 x 40
35 x 45
35 x 50
35 x 60
35 x 60
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198 PHR-SI
Vishay BCcomponents
Aluminum Capacitors
Power High Ripple Current Snap-In
DIMENSIONS in millimeters AND AVAILABLE FORMS
TWO TERMINAL SNAP-IN
ØD
+ TERMINAL
L
L+2
max.
- TERMINAL
10
± 0.1
0
5.8 +- 1
Bottom view
Ø 2 ± 0.1 (2 x)
The minus terminal can be marked with a black dot or with an
imprinted ‘-’ sign.
Fig. 3 Mounting hole diagram
Fig. 2 Two terminal snap-in
THREE TERMINAL SNAP-IN
Ø 2 ± 0.1 (2 x)
Ø 2.5 ± 0.1
ØD
+ TERMINAL
L
- TERMINAL
minus pole
marking
L+2
max.
10
± 0.1
3.3
± 0.1
4 ± 0.5
Bottom view
4.75 ± 0.1
The negative terminal has TWO pins which are BOTH electrically
connected.
The 10 mm spacing of the 2 pin snap-in is used as the base layout
and a third hole is added.
The third hole is closer to the negative primary hole so that
polarization is always maintained, together with added mechanical
stability.
Fig. 4 Three terminal snap-in
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Fig. 5 Mounting hole diagram
For technical questions, contact: [email protected]
Document Number: 28339
Revision: 08-Aug-08
198 PHR-SI
Aluminum Capacitors
Power High Ripple Current Snap-In
Vishay BCcomponents
Table 1
DIMENSIONS in millimeters, MASS AND PACKAGING QUANTITIES
NOMINAL
CASE SIZE
ØDxL
(mm)
Ø Dmax.
Lmax.
MASS
(g)
PACKAGING QUANTITIES
(units per box)
CARDBOARD BOX DIMENSIONS
LxWxH
260 x 250 x 39
22 x 25
23
27
≈ 12
100
22 x 30
23
32
≈ 16
100
260 x 250 x 44
22 x 35
23
37
≈ 20
100
260 x 250 x 49
22 x 40
23
42
≈ 23
100
260 x 250 x 54
25 x 25
26
27
≈ 20
100
290 x 280 x 39
25 x 30
26
32
≈ 22
100
290 x 280 x 44
25 x 35
26
37
≈ 24
100
290 x 280 x 49
25 x 40
26
42
≈ 27
100
290 x 280 x 54
290 x 280 x 59
25 x 45
26
47
≈ 32
100
25 x 50
26
52
≈ 38
100
290 x 280 x 64
30 x 25
31
27
≈ 25
100
340 x 330 x 39
340 x 330 x 44
30 x 30
31
32
≈ 30
100
30 x 35
31
37
≈ 35
100
340 x 330 x 49
30 x 40
31
42
≈ 40
100
340 x 330 x 54
30 x 45
31
47
≈ 45
100
340 x 330 x 59
30 x 50
31
52
≈ 50
100
340 x 330 x 64
35 x 25
36
27
≈ 33
50
390 x 198 x 39
35 x 30
36
32
≈ 40
50
390 x 198 x 44
35 x 35
36
37
≈ 48
50
390 x 198 x 49
35 x 40
36
42
≈ 55
50
390 x 198 x 54
35 x 45
36
47
≈ 63
50
390 x 198 x 59
35 x 50
36
52
≈ 72
50
390 x 198 x 64
35 x 60
36
62
≈ 87
50
390 x 198 x 74
ORDERING EXAMPLE
ELECTRICAL DATA
CR
rated capacitance at 100 Hz
IR
rated RMS ripple current at 100 Hz, 85 °C
Electrolytic capacitor 198 PHR-SI
470 µF/450 V; ± 20 %
Nominal case size: Ø 35 x 50 mm
IL1
max. leakage current after 1 minute at UR
2-terminal snap-in:
IL5
max. leakage current after 5 minutes at UR
ESR
typ./max. equivalent series resistance at 100 Hz
Z
typ./max. impedance at 10 kHz
SYMBOL
DESCRIPTION
Ordering code: MAL2 198 57471 E3
Former 12NC: 2222 198 57471
Note
3-terminal snap-in:
Unless otherwise specified, all electrical values in Table 2 apply at
Tamb = 20 °C, P = 86 to 106 kPa, RH = 45 to 75 %
Ordering code: MAL2 198 77471 E3
Former 12NC: 2222 198 77471
Document Number: 28339
Revision: 08-Aug-08
For technical questions, contact: [email protected]
www.vishay.com
51
198 PHR-SI
Vishay BCcomponents
Aluminum Capacitors
Power High Ripple Current Snap-In
Table 2
ELECTRICAL DATA AND ORDERING INFORMATION
UR
(V)
400
400
450
CR
100 Hz
(µF)
NOMINAL
CASE SIZE
ØDxL
(mm)
56
68
100
120
120
150
150
180
180
180
220
220
220
270
270
330
330
390
390
470
560
680
56
68
82
82
100
100
120
120
120
150
150
180
180
180
220
220
220
270
270
330
330
390
470
560
680
22 x 25
22 x 25
22 x 30
22 x 35
25 x 30
22 x 40
25 x 35
25 x 40
30 x 30
35 x 25
25 x 45
30 x 35
35 x 30
30 x 40
35 x 30
30 x 45
35 x 35
30 x 50
35 x 40
35 x 45
35 x 50
35 x 60
22 x 25
22 x 30
22 x 30
25 x 25
22 x 35
25 x 30
22 x 40
25 x 30
30 x 25
25 x 40
30 x 30
25 x 40
30 x 35
35 x 25
25 x 50
30 x 40
35 x 30
30 x 45
35 x 35
30 x 50
35 x 40
35 x 45
35 x 50
35 x 60
35 x 60
IR
100 Hz
85 °C
(A)
0.72
0.79
1.00
1.14
1.14
1.33
1.33
1.51
1.49
1.56
1.75
1.56
1.81
1.95
1.93
2.22
2.18
2.50
2.44
2.72
3.03
3.53
0.71
0.82
0.89
0.91
1.02
1.05
1.14
1.13
1.16
1.36
1.36
1.47
1.54
1.46
1.71
1.75
1.72
1.98
1.96
2.22
2.22
2.46
2.73
3.10
3.30
IL1
1 min
(µA)
IL5
5 min
(µA)
138
167
244
292
292
364
364
436
436
436
532
532
532
652
652
796
796
940
940
1132
1348
1636
155
188
225
225
274
274
328
328
328
409
409
490
490
490
598
598
598
733
733
895
895
1057
1273
1516
1840
49
59
84
100
100
124
124
148
148
148
180
180
180
220
220
268
268
316
316
380
452
548
54.4
65.2
77.8
77.8
94
94
112
112
112
139
139
166
166
166
202
202
202
247
247
301
301
355
427
508
616
TYP.
ESR
100 Hz
(mΩ)
918
762
520
433
438
348
351
293
305
327
241
250
259
205
222
169
181
145
154
129
110
91
865
709
592
604
485
491
406
415
431
328
340
277
282
316
226
232
248
191
202
158
167
142
120
100
88
MAX.
ESR
100 Hz
(mΩ)
1706
1405
956
796
796
637
637
531
531
531
434
434
434
354
354
290
290
245
245
203
171
140
1706
1405
1165
1165
956
956
796
796
796
637
637
531
531
531
434
434
434
354
354
290
290
245
203
171
140
ORDERING CODE
MAL2198.......
TYP. Z
10 kHz
(mΩ)
MAX. Z
10 kHz
(mΩ)
2-TERM.
3-TERM.
521
434
297
247
252
199
202
169
180
200
139
147
155
121
137
101
112
86
95
80
70
57
479
392
329
339
270
274
225
233
248
184
194
157
161
191
127
133
148
110
120
91
100
85
73
60
55
1085
905
610
450
450
363
363
295
295
295
280
280
280
263
263
210
210
175
175
153
133
110
940
765
645
645
525
525
443
443
443
353
353
303
303
303
263
263
263
225
225
195
195
170
145
120
110
56569E3
56689E3
56101E3
46121E3
36121E3
66151E3
36151E3
36181E3
66181E3
26181E3
36221E3
26221E3
16221E3
36271E3
66271E3
36331E3
66331E3
36391E3
66391E3
36471E3
46561E3
46681E3
57569E3
57689E3
47829E3
57829E3
47101E3
57101E3
47121E3
57121E3
67121E3
47151E3
57151E3
47181E3
57181E3
67181E3
47221E3
57221E3
67221E3
47271E3
57271E3
47331E3
57331E3
57391E3
57471E3
57561E3
57681E3
76569E3
76689E3
76101E3
26121E3
16121E3
86151E3
16151E3
16181E3
86181E3
76181E3
90008E3
76221E3
86221E3
16271E3
86271E3
16331E3
86331E3
16391E3
86391E3
16471E3
26561E3
26681E3
77569E3
77689E3
27829E3
77829E3
27101E3
77101E3
27121E3
77121E3
87121E3
27151E3
77151E3
27181E3
77181E3
87181E3
27221E3
77221E3
87221E3
27271E3
77271E3
27331E3
77331E3
77391E3
77471E3
77561E3
77681E3
CUSTOMIZED PRODUCTS
If you are unable to find the capacitor you require, please contact your local Vishay BCcomponents sales organization; we are
able to design and manufacture customized capacitors to meet your specific requirements.
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52
For technical questions, contact: [email protected]
Document Number: 28339
Revision: 08-Aug-08
198 PHR-SI
Aluminum Capacitors
Power High Ripple Current Snap-In
Vishay BCcomponents
ADDITIONAL ELECTRICAL DATA
PARAMETER
CONDITIONS
VALUE
Voltage
≥ 400 V versions
Surge voltage
Us = 1.1 x UR
≤1V
Reverse voltage
Current
Leakage current
After 1 minute at UR
IL1 ≤ 0.006 CR x UR + 4 µA
After 5 minutes at UR
IL5 ≤ 0.002 CR x UR + 4 µA
Inductance
Equivalent series inductance (ESL)
typ. 19 nH
All case sizes
max. 25 nH
Table 3
MULTIPLIER OF RIPPLE CURRENT (IR) AS A FUNCTION OF FREQUENCY
IR MULTIPLIER
FREQUENCY (Hz)
50
0.86
100
1.00
300
1.17
600
1.24
1000
1.29
≥ 10 000
1.40
RIPPLE CURRENT AND USEFUL LIFE
1.6
IR forced
IR free
(1)
1.5
(2)
(3)
(4)
1.4
Curve 1: case
Ø D x L = 35 x 25 mm
Curve 2: case
Ø D x L = 22 x 25 mm
Curve 3: case
Ø D x L = 35 x 50 mm
Curve 4: case
Ø D x L = 22 x 40 mm
1.3
1.2
1.1
1.0
0
0.5
1
1.5
2
2.5
3
3.5
4
4.5
air velocity (m/s)
5
Fig. 6 Multiplier of ripple current (IR) as a function of air-flow
MAXIMUM RIPPLE CURRENT MULTIPLIER
PARAMETER
Ambient temperature (Tamb)
Operating frequency (f)
Air-flow
CONDITION
MAXIMUM RIPPLE CURRENT MULTIPLIER
VALUE
70 °C
from nomogram; see Fig.7
1.57
300 Hz
from frequency table; see Table
1.17
2 m/s
from air-flow; see Fig.6
1.35
Note
Calculation example for case Ø D x L = 35 x 25 mm
Therefore the maximum ripple current multiplier at 70 °C, 300 Hz and 2 m/s air-flow = 1.57 x 1.17 x 1.35 = 2.48.
Document Number: 28339
Revision: 08-Aug-08
For technical questions, contact: [email protected]
www.vishay.com
53
198 PHR-SI
Vishay BCcomponents
Aluminum Capacitors
Power High Ripple Current Snap-In
MGA 453
2.4
2.3
IA
IR
2.2
2.1
2.0
1.9
1.8
1.7
1
life multiplier
2
1.
1.6
1.
5
1.5
2
2.
5
3
1.4
4
5
1.3
8
10
1.2
15
IA = actual ripple current at 100 Hz
1.1
20
0.8
60
0.5
0.0
40
(1)
30
1.0
45
IR = rated ripple current at 100 Hz and 85 °C
(1) Useful life at 85 °C and U applied:
R
15 000 hours
50
60
70
80
90
Tamb (°C)
Fig. 7 Multiplier of useful life as a function of ambient temperature and ripple current load
Table 4
TEST PROCEDURES AND REQUIREMENTS
TEST
NAME OF TEST
REFERENCE
PROCEDURE
(quick reference)
REQUIREMENTS
Endurance
IEC 60384-4/
EN130300
subclause 4.13
Tamb = 85 °C; UR applied;
7000 hours
ΔC/C: ± 10 %
ESR ≤ 2 x spec. limit
IL5 ≤ spec. limit
Useful life
CECC 30301
subclause 1.8.1
Tamb = 85 °C; UR and IR applied;
15 000 hours
ΔC/C: ± 30 %
ESR ≤ 3 x spec. limit
IL5 ≤ spec. limit
Shelf life
(storage at
high temperature)
IEC 60384-4/
EN130300
subclause 4.17
Tamb = 85 °C; no voltage applied;
1000 hours
after test: UR to be applied for 30 minutes,
24 to 48 hours before measurement
ΔC/C: ± 15 %
ESR ≤ 2 x spec. limit
IL5 ≤ 2 x spec. limit
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For technical questions, contact: [email protected]
Document Number: 28339
Revision: 08-Aug-08
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Vishay
Disclaimer
All product specifications and data are subject to change without notice.
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(collectively, “Vishay”), disclaim any and all liability for any errors, inaccuracies or incompleteness contained herein
or in any other disclosure relating to any product.
Vishay disclaims any and all liability arising out of the use or application of any product described herein or of any
information provided herein to the maximum extent permitted by law. The product specifications do not expand or
otherwise modify Vishay’s terms and conditions of purchase, including but not limited to the warranty expressed
therein, which apply to these products.
No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this
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The products shown herein are not designed for use in medical, life-saving, or life-sustaining applications unless
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Document Number: 91000
Revision: 18-Jul-08
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