ETC2 MGDS-150-H-C Hi-rel dc/dc converter Datasheet

Hi-Rel DC/DC CONVERTER
MGDM-150 : 150W POWER
Hi-Rel
Grade
5:1 Low Input Voltage : 9-45 & 16-80 VDC
Single Output
Metallic case - 1.500 VDC Isolation
• Ultra wide input range 16-80 Vdc, 9-45 Vdc
• 28Vdc input compliant with MIL-STD-704A/D/F
• Industry standard half brick package
• Power up to 150 W
• Wide temperature range : -40°C/+ 105° baseplate
• High efficiency (typ. 86%-90%)
• Soft start
1-General
• Galvanic isolation 1.500 VDC
• Integrated LC EMI filter
• Synchronizable
• Load sharing, N+1 redundancy
• No load to full load operation
• Fully protected by independant security
• Under & overvoltage lock-out
• Overvoltage protection
• Current limitation protection
• Over temperature protection
• No optocoupler for high reliability
The MGDM-150 low input voltage series is a
complete line of high density wide input range
DC/DC power modules designed for aerospace,
military and high-end industrial applications. These
modules use a patented fixed switching topology
at 420 KHz providing ultra wide input range, low
noise characteristics and high power density. Standard models are available with ultra wide input
voltage range of 9-45, 16-80 volts. The series
include single output voltage choices of 3,3, 5,
12, 15, 24, 28 volts.
The MGDM-150 low input voltage series include
synchronization load sharing, trim and sense
functions.
The synchronization function allows to synchronize
more than one converter to one frequency or an
external source frequency. The load sharing allows
parallel operation to increase power with a true
N+1.
All the modules are designed with LC network
filters to minimize reflected input current ripple
and output voltage ripple.
The modules have totally independant security
functions including input undervoltage and
overvoltage lock-out, output overvoltage protection, output current limitation protection, and
temperature protection. Additionnally a soft-start
function allows current limitation and eliminates
inrush current during start-up.
The design has been carried out with surface
mount components, planar transformer and is
manufactured in a fully automated process to
guarantee high quality. The modules are potted
with a bi-component thermal conductive
compound and used an insulated metallic
substrate to ensure optimum power dissipation
under harsh environmental conditions.
2-Product Selection
Single output model
: MGDS-150-
(/T) and/or (/S)
(/T) : option for -55°C start up operating temperature
(/S) : option for screening and serialization
Input Voltage Range
Permanent
H : 9-45 VDC
O : 16-80 VDC
Output
B
C
E
F
I
J
:
:
:
:
:
:
REDEFINING THE SOURCE OF POWER
© Gaia Converter FC02-009.08/06 Revision N
For locations, phone, fax, E-Mail see back cover
3.3 VDC
5 VDC
12 VDC
15 VDC
24 VDC
28 VDC
4
Hi-Rel
Grade
MGDM-150 Low Input Series
2- Product Selection (continued)
Input range
Output
Current
Reference
Options
9-45
9-45
9-45
9-45
9-45
9-45
VDC
VDC
VDC
VDC
VDC
VDC
3.3 VDC
5 VDC
12 VDC
15 VDC
24 VDC
28 VDC
30 A
25 A
12,5 A
10 A
6,25 A
5,35 A
MGDS-150-H-B
MGDS-150-H-C
MGDS-150-H-E
MGDS-150-H-F
MGDS-150-H-I
MGDS-150-H-J
/T
/T
/T
/T
/T
/T
,
,
,
,
,
,
/S
/S
/S
/S
/S
/S
16-80
16-80
16-80
16-80
16-80
16-80
VDC
VDC
VDC
VDC
VDC
VDC
3.3 VDC
5 VDC
12 VDC
15 VDC
24 VDC
28 VDC
30 A
30 A
12,5 A
10 A
6,25 A
5,35 A
MGDS-150-O-B
MGDS-150-O-C
MGDS-150-O-E
MGDS-150-O-F
MGDS-150-O-I
MGDS-150-O-J
/T
/T
/T
/T
/T
/T
,
,
,
,
,
,
/S
/S
/S
/S
/S
/S
4
Converter Selection Chart
M G D S - 150 - O - E / T
Number of Outputs :
S : single output
Input voltage range :
H : 9-45 VDC
O : 16-80 VDC
Output voltage :
See table page 1
Option :
(/T) : -55°C start up
(/S) : screening and
serialization (consult
application note
«screening grades»)
© Gaia Converter FC02-009.08/06 Revision N
2
For locations, phone, fax, E-Mail see back cover
MGDM-150 Low Input Series
Hi-Rel
Grade
3- Block Diagram
The MGDM-150 low input series DC/DC converter is
based on a constant 420KHz pulse-width modulated
forward topology designed for ultra large input
range.
As this auxilliary power is independent from the main
power supply, the module features an extreme wide
trim windows from 10% to 110% of the nominal
output voltage.
The output voltage is monitored on the secondary
side avoiding the use of optocoupler to optimize
long-term reliability and provide good immunity
against radiations.
The main power transformer designed for more than
150W power is a multi-layer planar transformer which
allows 100% reproductibility for optized module
efficiencies.
An auxilliary supply is implemented to feed
independently all security functions such as the input
undervoltage lock-out (UVLO), overvoltage lock-out
(OVLO), the output overload protection (OCP), the
output overvoltage protection (OVP) and the thermal protection (OTP).
The controlled feedback regulation is located at the
secondary side allowing a high regulation bandwidth
and a very fast response to load changes.
4
© Gaia Converter FC02-009.08/06 Revision N
3
For locations, phone, fax, E-Mail see back cover
Hi-Rel
Grade
MGDM-150 Low Input Series
4- Electrical Specifications
Data are valid at +25°C, unless otherwise specified.
Parameter
Conditions
Limit or
typical
Units
Full temperature range
Nominal
Full temperature range
Single Output MGDS-150
150 - H
150 - O
VDC
24
28
Min. - Max.
VDC
9 - 45
16 - 80
Maximum
VDC/min.
50/1
100/1
Nominal
Nominal
Nominal
Nominal
VDC
VDC
VDC
VDC
8,5
7,5
45
46
15,5
14,5
80
81
Maximum
ms
30
30
Maximum
mApp
200
500
Typical
A
1
1
Maximum
mA
30
30
Maximum
mA
15
15
Nominal
Nominal
Nominal
Nominal
Nominal
Nominal
VDC
VDC
VDC
VDC
VDC
VDC
3,3
5
12
15
24
28
3,3
5
12
15
24
28
Maximum
%
+/- 2
+/- 2
Maximum
W
100 to 150
100 to 150
Full temperature range
Ui min. to max.
Maximum
Maximum
Maximum
Maximum
Maximum
Maximum
A
A
A
A
A
A
30
25
12,5
10
6,25
5,35
30
30
12,5
10
6,25
5,35
Ui nominal
Full load
BW = 20MHz
Typical
Typical
Typical
Typical
mVpp
mVpp
mVpp
mVpp
50
100
150
250
50
100
150
250
Ui min. to max.
0% to full load
Maximum
%
+/- 1
+/- 1
Output Voltage Trim
As function of output voltage
Minimum
Maximum
%
%
10 **
110
10 **
110
Efficiency
Ui nominal
Full load
Typical
%
Input
Nominal input voltage
Permanent input
voltage range (Ui)
Input surge withstand
Undervoltage lock-out
(UVLO)
Overvoltage lock-out
(OVLO)
Start up time
Reflected ripple current
Input current in short
circuit
mode (Average)
No load input current
Input current in inhibit
mode
Output
Output voltage *
Set Point accuracy *
Output power **
Output current **
3,3V output
5V output
12V output
15V output
24V output
28V output
Ripple output voltage ***
3,3V and 5V output
12V output
15V output
24V and 28V output
Output regulation *
(Line + load + thermal)
Above OVLO converter
Turns - off
Turn-on voltage
Turn-off voltage
Turn-on voltage
Turn-off voltage
Ui nominal
Nominal output
Full load : resistive
Ui nominal, full load
BW = 20MHz
Ui nominal
Short-circuit
Ui nominal
No load
Ui nominal
Inhibit
Ui min. to max.
Ambient temperature : +25°c
Ui nominal, 75% load
At 105°c baseplate
Ui min. to max.
4
see curves page 5 and 6
Note * : These performances are measured with the sense line connected..
Note ** : It is recommended to mount the converter on a heatsink for this test, see section 10-3 and 10-9 for further details.
Note *** : The ripple output voltage is the periodic AC component imposed on the output voltage, an aperiodic and random component (noise) has also to be considered.
This noise can be reduced by adding 4 external decoupling capacitors connected between inputs and case and between outputs and case. These capacitance should
be layed-out as close as possible from the converter. Please refer to page 8 for more details.
© Gaia Converter FC02-009.08/06 Revision N
4
For locations, phone, fax, E-Mail see back cover
Hi-Rel
Grade
MGDM-150 Low Input Series
4- Electrical Characteristics (continued)
Typical efficiency MGDS-150-H-C at 25˚C
Typical efficiency MGDS-150-H-B at 25˚C
85%
84%
83%
81%
80%
25W
50W
79%
75W
78%
100W
Efficiency (%)
Efficiency (%)
82%
77%
76%
75%
74%
73%
5
10
15
20
25
30
35
40
90%
89%
88%
87%
86%
85%
84%
83%
82%
81%
80%
79%
78%
77%
76%
75%
45
25W
50W
75W
100W
125W
5
10
15
Input voltage Vin (Vdc)
87%
86%
84%
83%
82%
25W
81%
50W
75W
100W
80%
79%
Efficiency (%)
Efficiency (%)
85%
125W
150W
78%
77%
15
20
25
30
35
35
40
45
40
87%
86%
85%
84%
83%
82%
81%
80%
79%
78%
77%
76%
75%
74%
73%
72%
71%
4
25W
50W
75W
100W
125W
150W
5
45
10
15
20
25
30
35
40
45
Input voltage Vin (Vdc)
Input voltage Vin (Vdc)
Typical efficiency MGDS-150-H-J at 25˚C
Typical efficiency MGDS-150-H-I at 25˚C
88%
89%
88%
87%
86%
85%
84%
83%
82%
81%
80%
79%
78%
77%
76%
75%
74%
86%
84%
25W
50W
75W
100W
125W
150W
Efficiency (%)
Efficiency (%)
30
Typical efficiency MGDS-150-H-F at 25˚C
Typical efficiency MGDS-150-H-E at 25˚C
10
25
Input voltage Vin (Vdc)
88%
5
20
82%
80%
78%
25W
76%
50W
75W
100W
74%
72%
125W
150W
70%
68%
5
10
15
20
25
30
35
40
45
5
10
20
25
30
35
40
45
Input voltage Vin (Vdc)
Input voltage Vin (Vdc)
© Gaia Converter FC02-009.08/06 Revision N
15
5
For locations, phone, fax, E-Mail see back cover
MGDM-150 Low Input Series
Hi-Rel
Grade
4- Electrical Characteristics (continued)
Typical efficiency MGDS-150-O-B at 25˚C
Typical efficiency MGDS-150-O-C at 25˚C
85%
84%
83%
81%
80%
25W
50W
79%
75W
78%
100W
Efficiency (%)
Efficiency (%)
82%
77%
76%
75%
74%
73%
10
20
30
40
50
60
70
90%
89%
88%
87%
86%
85%
84%
83%
82%
81%
80%
79%
78%
77%
76%
75%
80
25W
50W
75W
100W
125W
150W
10
20
Input voltage Vin (Vdc)
25W
50W
75W
100W
125W
150W
30
40
50
60
60
70
80
70
92%
91%
90%
89%
88%
87%
86%
85%
84%
83%
82%
81%
80%
79%
78%
77%
76%
4
25W
50W
75W
100W
125W
150W
10
80
20
30
40
50
60
70
80
Input voltage Vin (Vdc)
Input voltage Vin (Vdc)
Typical efficiency MGDS-150-O-I at 25˚C
Typical efficiency MGDS-150-O-J at 25˚C
90%
90%
88%
88%
86%
85%
84%
82%
80%
25W
78%
50W
75W
100W
76%
74%
125W
150W
72%
70%
Efficiency (%)
Efficiency (%)
50
Typical efficiency MGDS-150-O-F at 25˚C
Efficiency (%)
Efficiency (%)
Typical efficiency MGDS-150-O-E at 25˚C
20
40
Input voltage Vin (Vdc)
90%
89%
88%
87%
86%
85%
84%
83%
82%
81%
80%
79%
78%
77%
76%
75%
10
30
83%
80%
78%
25W
50W
75W
100W
75%
73%
125W
150W
70%
68%
10
20
30
40
50
60
70
80
10
20
Input voltage Vin (Vdc)
© Gaia Converter FC02-009.08/06 Revision N
30
40
50
60
70
80
Input voltage Vin (Vdc)
6
For locations, phone, fax, E-Mail see back cover
Hi-Rel
Grade
MGDM-150 Low Input Series
5- Switching Frequency
Parameter
Conditions
Limit or typical
Specifications
Switching frequency
Full temperature range
Ui min. to max.
No load to full load
Nominal, fixed
420 KHz
Parameter
Conditions
Limit or typical
Specifications
Electric strength test voltage
Input to output
Input to case
Output to case
Minimum
Minimum
Minimum
1.500 VDC / 1 min
1.500 VDC / 1 min
1.500 VDC / 1 min
Isolation resistance
500 VDC
Minimum
100 MOhm
6- Isolation
7- Protection Functions
Characteristics
Protection Device
Recovery
Limit or typical
Specifications
Input undervoltage lock-out (UVLO)
Turn-on, turn-off circuit
with hysteresis cycle
Automatic
recovery
Turn-on nominal
Turn-off nominal
See section 4
Input overvoltage lock-out (OVLO)
Turn-on, turn-off circuit
with hysteresis cycle
Automatic
recovery
Turn-on nominal
Turn-off nominal
See section 4
Output current limitation protection
(OCP)
Foldback current
limitation
Automatic
recovery
Maximum
110% of
output current
Output overvoltage protection (OVP)
Overvoltage protection
device with latch-up
Resetable
Typical
115% to 135%
of output
voltage
Over temperature protection (OTP)
Thermal device with
hysteresis cycle
Automatic
recovery
Maximum
115°C
4
8- Reliability Data
Characteristics
Mean Time Between Failure (MTBF)
According to MIL-HDBK-217F
Mean Time Between Failure (MTBF)
According to IEC-62380-TR
© Gaia Converter FC02-009.08/06 Revision N
Conditions
Temperature
Specifications
Ground fixed (Gf)
Case at 40°C
Case at 85°C
400.000 Hrs
130.000 Hrs
Airborne, Inhabited,
Cargo (AIC)
Case at 40°C
Case at 85°C
225.000 Hrs
82.000 Hrs
Avionics Military Cargo
/
Consult factory
7
For locations, phone, fax, E-Mail see back cover
MGDM-150 Low Input Series
Hi-Rel
Grade
9- Electromagnetic Interference
Electromagnetic Interference requirements according to MIL-STD-461C/D/E standards can be easily achieved as indicated in
the following section. The following table resumes the different sections covered by these standards.
MIL-STD-461C
Standard
MIL-STD-461D/E
Standard
Conducted emission (CE) :
Low frequency
High frequency
CE 01
CE 03
CE 101
CE 102
compliant module stand-alone
compliant with additionnal filter
Conducted susceptibility (CS) :
Low frequency
High frequency
CS 01
CS 02
CS 101
CS114
compliant with additionnal filter
compliant with additionnal filter
Radiated emission (RE) :
Magnetic field
Electrical field
RE 01
RE 02
RE 101
RE 102
compliant module stand-alone
compliant module stand-alone
Radiated susceptibility (RS) :
Magnetic field
Electrical field
RS 01
RS 03
RS 101
RS 103
compliant module stand-alone
compliant module stand-alone
Standard Requirements
Applicability
H, O input module
Compliance with GAIA Converter
Module & common mode capacitance
H, O input module
see EMI datasheet
4
9-1 Module Compliance with MIL-STD-461C/D/E Standards
To meet the latest US military standards MIL-STD-461D/E (and also the MIL-STD-461C) requirements and in particular the
conducted noise emission CE102 (and also CE03) requirements, Gaïa Converter can propose a stand-alone ready-to-use EMI
filter module. This EMI filter module has to be used together with 4 external decoupling capacitance C c (10nF/rated
voltage depending on isolation requirement) connected between input and case and output and case.
Please consult EMI filter datasheet for further details.
Cc
Cc
BP
BP
VI
Vo
VI
EMI input Filter
GI
Vo
MGDM-series
Go
GI
Go
BP
BP
Cc
Cc
BP: Base Plate
© Gaia Converter FC02-009.08/06 Revision N
8
For locations, phone, fax, E-Mail see back cover
MGDM-150 Low Input Series
Hi-Rel
Grade
10- Thermal Characteristics
Conditions
Limit or typical
Performances
Operating ambient temperature range
at full load
Characteristics
Ambient temperature *
Minimum
Maximum
- 40°C
see section below
Baseplate temperature
Base plate temperature
Minimum
Maximum
- 40°C
+ 105°C
Storage temperature range
Non functionning
Minimum
Maximum
- 55°C
+ 125°C
Thermal resistance
Baseplate to ambient
Rth(b-a) free air
Typical
8°C/W
Note * : The upper temperature range depends on configuration, the user must assure a max. baseplate temperature of + 105°C.
The MGDM-150 low input series maximum baseplate
temperature at full load must not exceed 105°C. Heat can
be removed from the baseplate via three basic
mechanisms :
• Radiation transfert : radiation is counting for less
than 5% of total heat transfert in majority of case, for
this reason the presence of radient cooling is used as
a safety margin and is not considered.
To calculate a maximum admissible ambient temperature
the following method can be used.
Knowing the maximum baseplate temparature Tbase =
105°C of the module, the power used Pout and the
efficiency h:
• determine the power dissipated by the module Pdiss
that should be evacuated :
h - 1) (A)
Pdiss = Pout(1/h
• determine the maximum ambient temperature :
Ta = 105°C - Rth(b-a) x Pdiss (B)
• Conduction transfert : in most of the applications,
heat will be conducted from the baseplate into an
attached heatsink or heat conducting member; heat is
conducted thruthe interface.
• Convection transfert : convecting heat t r a n s f e r
into air refers to still air or forced air cooling.
In majority of the applications, heat will be removed from
the baseplate either with :
• heatsink,
• forced air cooling,
• both heatsink and forced air cooling.
where Rth(b-a) is the thermal resistance from the
baseplate to ambient.
This thermal Rth(b-a) resistance is the summ of :
• the thermal resistance of baseplate to heatsink
(Rth(b-h)). The interface between baseplate and
heatsink can be nothing or a conducting member, a
thermal compound, a thermal pad.... The value of
Rth(b-h) can range from 0.4°C/W for no interface down
to 0.1°C/W for a thermal conductive member interface.
• the thermal resistance of heatsink to ambient air
(Rth(h-a)), which is depending of air flow and given
by heatsink supplier.
4
The table hereafter gives some example of thermal resistance for different heat transfert configurations.
Heat transfert
Thermal resistance heatsink to air Rth(h-a)
No Heatsink baseplate only :
Free air cooling
only
Forced air cooling
200 LFM
Forced air cooling
400 LFM
Forced air cooling
1000 LFM
8°C/W
Thermal resistance baseplate to
heatsink
No need of thermal pad
8°C/W
Heatsink Thermalloy 6516B :
4,4°C/W
Berquist Silpad* :
0,14°C/W
4,54°C/W
Heatsink Fischer Elektronik SK DC 5159SA :
3,8°C/W
Berquist Silpad* :
0,14°C/W
3,94°C/W
No Heatsink baseplate only :
4,5°C/W
No need of thermal pad
Heatsink Thermalloy 6516B :
3°C/W
Berquist Silpad* :
0,14°C/W
3,14°C/W
Heatsink Fischer Elektronik SK DC 5159SA :
2,5°C/W
Berquist Silpad* :
0,14°C/W
2,64°C/W
No Heatsink baseplate only :
3,2°C/W
No need of thermal pad
Heatsink Thermalloy 6516B :
1,75°C/W
Berquist Silpad* :
0,14°C/W
1,89°C/W
Heatsink Fischer Elektronik SK DC 5159SA :
1,7°C/W
Berquist Silpad* :
0,14°C/W
1,84°C/W
No Heatsink baseplate only :
1,7°C/W
No need of thermal pad
Heatsink Fischer Elektronik SK DC 5159SA :
0,9°C/W
Berquist Silpad* :
Fischer Elektronic and Thermalloy are heasink manufacturers. «Silpad» © is a registered trademark of Berquist.
Note* : Silpad performance are for Silpad 400 with pressure conditions of 50 Psi. Surface of MGDS-150 series is 5,5 inch2.
© Gaia Converter FC02-009.08/06 Revision N
Global
resistance
For locations, phone, fax, E-Mail see back cover
4,5°C/W
3,2°C/W
1,7°C/W
0,14°C/W
1,04°C/W
9
MGDM-150 Low Input Series
Hi-Rel
Grade
10- Thermal Characteristics (continued)
The two formulas (A) and (B) described in previous page :
• Pdiss = Pout(1/h
h - 1)
In particular, as example the following typical curves are
calculated with :
(A)
• no heatsink
• Ta = 105°C - Rth(b-a) x Pdiss (B)
conduct to curves determining the ambient temperature
admissible as a function of output power for various heat
transfert conditions.
• a Fischer Elektronik heatsink reference SKDC5159SA
and a Berquist «Silpad» for various cooling conditions.
Output power (W)
MGDS-150-H-x Series Thermal Curves
150
140
130
120
110
100
90
80
70
60
50
40
30
20
10
0
no heatsink
no heatsink 200LFM
no heatsink 400 LFM
no heatsink 1000 LFM
heatsink
heatsink 200 LFM
heatsink 400 LFM
4
heatsink 1000 LFM
0
10
20
30
40
50
60
70
80
Ambient temperature (°C)
90
100
110
Output power (W)
MGDS-150-O-x Series Thermal Curves
150
140
130
120
110
100
90
80
70
60
50
40
30
20
10
0
no heatsink
no heatsink 200LFM
no heatsink 400 LFM
no heatsink 1000 LFM
heatsink
heatsink 200 LFM
heatsink 400 LFM
heatsink 1000 LFM
0
© Gaia Converter FC02-009.08/06 Revision N
10
20
30
40
50
60
70
80
Ambient temperature (°C)
90
100
110
10
For locations, phone, fax, E-Mail see back cover
MGDM-150 Low Input Series
Hi-Rel
Grade
11- Environmental Qualifications
The modules have been subjected to the following environmental qualifications.
Characteristics
Conditions
Severity
Test procedure
Duration
Temperature / status of unit
Test D : 1.000 Hrs
@ 105°C case, unit operating
@ 125°C ambient, unit not operating
MIL-STD-202G
Method 108A
Altitude
Altitude level C
Duration
Climb up
Stabilization
Status of unit
40.000 ft@-55°C
30 min.
1.000 ft/min to 70.000 f@-55°C,
30 min.
unit operating
MIL-STD-810E
Method 500.3
Humidity cyclic
Number of cycle
Cycle duration
Relative humidity variation
Temperature variation
Status of unit
10
Cycle I : 24 Hrs
60 % to 88 %
31°C to 41°C
unit not operating
MIL-STD-810E
Method 507.3
Humidity steady
Damp heat
Temperature
Duration
Status of unit
93 % relative humidity
40°C
56 days
unit not operating
MIL-STD-202G
Method 103B
Salt atmosphere
Temperature
Concentration NaCl
Duration
Status of unit
35°C
5%
48 Hrs
unit not operating
MIL-STD-810E
Method 509.3
Temperature
cycling
Number of cycles
Temperature change
Transfert time
Steady state time
Status of unit
200
-40°C / +85°C
40 min.
20 min.
unit operating
MIL-STD-202A
Method 102A
Temperature shock
Number of shocks
Temperature change
Transfert time
Steady state time
Status of unit
100
-55°C / +105°C
10 sec.
20 min.
unit not operating
MIL-STD-202G
Method 107G
Vibration
(Sinusoidal)
Number of cycles
Frequency / amplitude
Frequency / acceleration
Duration
Status of unit
10 cycles in each axis
10 to 60 Hz / 0.7 mm
60 to 2000 Hz / 10 g
2h 30 min. per axis
unit not operating
MIL-STD-810D
Method 514.3
Shock
(Half sinus)
Number of shocks
Peak acceleration
Duration
Shock form
Status of unit
3 shocks in each axis
100 g
6 ms
1/2 sinusoidal
unit not operating
MIL-STD-810D
Method 516.3
Bump
(Half sinus)
Number of bumps
Peak acceleration
Duration
Status of unit
2000 Bumps in each axis
40 g
6 ms
unit not operating
MIL-STD-810D
Method 516.3
Climatic Qualifications
Life at high
temperature
4
Mechanical Qualifications
© Gaia Converter FC02-009.08/06 Revision N
11
For locations, phone, fax, E-Mail see back cover
MGDM-150 Low Input Series
Hi-Rel
Grade
12- Description of Protections
The MGDM-150 low input series include 5 types of protection
devices that are powered and controlled by a fully independant
side power stage.
12-1 Input Undervoltage Lockout (UVLO) and
Overvoltage Lockout (OVLO)
12-1-1 Undervoltage Lockout (UVLO)
An undervoltage protection is implemented to lock off the
converter as long as the input voltage has not reached the
UVLO turn-on threshold (see section 4 for value) which is the
minimum input voltage required to operate without damaging
the converter.
On
12-1-2 Overvoltage Lockout (OVLO)
An overvoltage protection will inhibit the module when input
voltage reaches the overvoltage lockout turn-off threshold (see
section 4 for value) and restores to normal operation
automatically when the input voltage drops below the
overvoltage Lockout turn on threshold.
12-2 Output Over Current Protection (OCP)
Off
UVLO
UVLO
Turn-off Turn-on
OVLO
OVLO
Turn-on Turn-off
Vin
Vout
The MGDM-150 low input series incorporates a foldback current
limit and protection circuit. When the output current reaches
110% of it’s full-rated current (Icurrent limit), the output voltage falls and output current falls along the foldback line as
described in the figure herein. The module restart automatically
to normal operation when overcurrent is removed.
Icurrent limit
110% of full
rated current
12-3 Output Overvoltage Protection (OVP)
4
Iout
Each circuit has an internal overvoltage protection circuit that
monitors the voltage accross the output power terminals.
It is designed to latch the converter off at 115% to 135% of
output voltage.
Once in OVP protection, the module will restart with the On/
Off function or with the input bus restart.
12-4 Over Temperature Protection (OTP)
A thermal protection device adjusted at 115°C (+/-5%) internal
temperature with 10°C hysteresis cycle will inhibit the module as long as the overheat is present and restores to normal operation automatically when overheat is removed. The
efficiency of the OTP function is warranty with the module
mounted on a heatsink.
On
Off
10˚c
115˚c
© Gaia Converter FC02-009.08/06 Revision N
Baseplate
Temperature
12
For locations, phone, fax, E-Mail see back cover
Hi-Rel
Grade
MGDM-150 Low Input Series
13- Description of Functions
13-1 Trim Function
The output voltage Vo may be trimmed in a range of
10%/110% of the nominal output voltage via a single external
trimpot or fixed resistor.
Trim Up Function
Do not attempt to trim the module higher than 110% of
nominal output voltage as the overvoltage protection may
occur.
Also do not exceed the maximum rated output power when
the module is trimmed up.
The trim up resistor must be connected to S+ pin.
The trim up resistance must be calculated with the following
formula :
BP
5 Vin
4
Vo
MGDM150
3 Share
7
Ru
Error amp.
2 Sync
1
S+
On/Off
6
Trim 8
R1
R2
Vref=
2.5V
1µF
Load
S- 9
Go 10
Gin
Ru = R1 x (V0-Vref) x V0nom - R1 - R2
(V0-V0nom) x Vref
Trim Down Function
5 Vin
Do not trim down more than -90% of nominal output voltage or 1 Vdc.
The available output power is reduced by the same
percentage that output voltage is trimmed down.
The trim down resistor must be connected to S- pin.
The trim down resistance must be calculated with the
following formula :
Rd = (R2 + R1) x V0 - (R2 x V0nom)
V0nom - V0
4
BP
Vo
MGDM150
3 Share
Error amp.
2 Sync
1
5 Vin
The output voltage is given by the following formula :
R1 x (Vcont - 1) ) x V0nom
V0 = (1 +
(R1 + R2) Vref
4
R2
Vref=
2.5V
1µF
S- 9
Go 10
Vo
MGDM150
S+
R1
Vref=
2.5V
6
7
Ru
Error amp.
2 Sync
Trim 8
R2
1µF
100nF
Vcontrol
S- 9
Go 10
Gin
Unit
Min.
Typ.
Max.
Trim reference
Vdc
2,45
2,5
2,55
Resistor R1
Ohm
/
3800
/
Resistor R2
Ohm
/
270
/
µF
/
1
/
© Gaia Converter FC02-009.08/06 Revision N
Load
BAT54
Parameter
Trim capacitor
4
Load
Rd
On/Off
3 Share
7
Trim 8
R1
Gin
Trim via a voltage
1
S+
On/Off
6
13
For locations, phone, fax, E-Mail see back cover
MGDM-150 Low Input Series
Hi-Rel
Grade
13- Description of Functions (continued)
13-2 Sense Function
If the load is separated from the output by any line lenght,
some of these performance characteristics will be degraded
at the load terminals by an amount proportional to the
impedance of the load leads. Sense connections enable to
compensate the line drop at a maximum of +/-10% of output
voltage. The overvoltage protection will be activated and module
will shut down if remote sense tries to boost output voltage
above 110% of nominal output voltage. Connection is described
in figure herein.
5 Vin
4
BP
S+ 7
On/Off
3 Share
MGDM150
2 Sync
1
Vo 6
Trim 8
Load
S- 9
Go
Gin
10
13-3 On/Off Function
The control pin 4 (On/Off) can be used for applications requiring
On/Off operation. This may be done with an open collector
transistor, a switch, a relay or an optocoupler. Several
converters may be disabled with a single switch by connecting
all
On/Off pins together.
• The converter is disabled by pulling low the pin 4.
• No connection or high impedance on pin 4 enables the
converter.
By releasing the On/Off function, the converter will restart
within the start up time specifications given in table section
4. For further details please consult ‘’Logic On/Off’’ application note.
5 Vin
Vi
4
MGDM150
2 Sync
1
Gi
Vo 6
S+ 7
On/Off
3 Share
On/Off
BP
Trim 8
Load
S- 9
Gin
Go
10
4
Parameter
Unit
Min.
Typ.
Max.
Notes, conditions
On/Off module enable voltage
Vdc
3.5
/
4
On/Off module disable voltage
Vdc
0
/
0.5
The switch must be able to sink 1mA
On/Off alarm level
Vdc
0
/
0.5
UVLO, OVLO, OVP, OTP, faulty module
On/Off module enable delay
ms
/
/
30
The module restarts with the same delay after alarm mode removed
On/Off module disable delay
µs
/
/
100
Vi nominal, full load
Open, the switch must not sink more than 100µA
13-4 Synchronization Function
An external clock with rectangular «Pull Up» signals can be
used to lock one or more converters. The external clock signal should have a frequency range from 860KHz to 940KHz,
a low level below 0,5V a high level of 4V (+/-0.5V), a rise
time of 30 ns max. and a drop time of 100ns max.
5 Vin
Vi
4
100pF
Vsync
3 Share
2 Sync
4V
+/- 0,5
1N4148
4.7k
Gi
0V
30ns
max
1
Gin
Vo 6
S+ 7
On/Off
Ext. clock
Totem pole
output
BP
MGDM150
Trim 8
Load
S- 9
Go 10
Vin
T/2
100ns
max
© Gaia Converter FC02-009.08/06 Revision N
T
( 860Khz < F < 940Khz )
14
For locations, phone, fax, E-Mail see back cover
Hi-Rel
Grade
MGDM-150 Low Input Series
14- Application Notes
14-1 Synchronization of Modules
10nF
10nF
BP
The MGDM-150 low input series provides a synchronization
function trough the pin 2 (Synchro) to enable automatic
synchronisation between several converters.
If several converters are used, they lock themselves into
the highest switching frequency.
The synchronization signal available on pin 2 is referenced
to ground in (Gi) and the signal shape is the double of the
switching frequency (i.e 2x420KHz). It is a rectangular
signal with 3.5 Vp (+/-0.5V) amplitude with an impedance
of 4,7 KOhm on low level.
5 Vin
Vo 6
4
S+ 7
On/Off
3 Share
MGDM150
2 Sync
1
Gin
Trim 8
S-
9
Go
10
BP
10nF
10nF
(*)
10nF
10nF
BP
5
Vin
4
On/Off
3 Share
On/Off
MGDM150
2 Sync
1
Vo
6
S+
7
Trim 8
S-
Gin
Go
BP
10nF
9
10
10nF
(*) BP: Base Plate
14-2 Connection of Modules in Series
The output of single output units can be connected in
series without any precautions to provide higher output
voltage level.
Nevertheless, GAIA Converter recommends to protect each
individual output by a low power shottky diode rated with
the maximum current of the converter to avoid reverse
polarity at any output.
Reverse polarity may occur at start up if the output voltages do not rise at the same time.
10nF
10nF
5 Vin
4
100µF
BP
Vo
S+
On/Off
3 Share
MGDM150
2 Sync
1
7
Trim 8
S-
Gin
6
Go
9
10
BP
10nF
4
10nF
(*)
10nF
10nF
5 Vin
4
BP
Vo 6
S+ 7
On/Off
100µF
3 Share
MGDM150
2 Sync
1
Trim 8
S-
Gin
Go
BP
10nF
9
10
10nF
(*) BP: Base Plate
14-3 Connection of Modules in Parallel
5
The MGDM-150 low input series features a «parallel
operation function» to increase the output power capability
of a single unit by connecting the outputs of 2 or more
converters in parallel. By connecting the «Share» pin of
each module together, the units will share the load current
equally within a few percent. Up to 5 converters can be
parallelized.
The «Share» signal is a DC voltage which varies between
0Vdc and 5Vdc referenced to «Sense -» and depending on
the output load.
10nF
10nF
4
100µF
BP
Vin
Vo
S+
On/Off
3 Share
MGDM150
2 Sync
1
Go
BP
10nF
7
Trim 8
S-
Gin
6
9
10
10nF
(*)
10nF
10nF
5 Vin
4
BP
Vo 6
S+
On/Off
7
100µF
3 Share
MGDM150
2 Sync
1
10nF
Trim 8
S-
Gin
Go
BP
9
10
10nF
(*) BP: Base Plate
© Gaia Converter FC02-009.08/06 Revision N
15
For locations, phone, fax, E-Mail see back cover
MGDM-150 Low Input Series
Hi-Rel
Grade
15- Dimensions
Dimensions are given in mm (inches). Tolerance : +/- 0,2 mm (+/- 0.01 “) unless otherwise indicated.
Weight : 110 grams (3,9 Ozs) max.
Mouting Hole
0 3,1 (0,122)
10,16
(0.4)
7,62
(0.3)
7,62
(0.3)
10,16
(0.4)
7,62
(0.3)
0,5 (0.019)
5,08 (0.2)
9,589
(0.38)
4,826
(0.19)
9,894
(0.39)
57,912
(2.28)
48,26
(1.90)
Uncoated
metal header
Use this side
for heat sinking
.4
12,7 Max
(0.5)
)
,1
(0
Pin dimensions :
Pins : 1, 2, 3, 4, 5, 7, 8, 9 : Ø 1 mm (0.04”)
Pins : 6, 10 : Ø 2 mm (0.08”)
5,6 min
(0.22)
R2
50,8
(2.00)
60,95
(2.40)
CH 2x2
6,8 max
(0.267)
Metallic case alodyned coating solder plated pin
4
16- Product marking
Side face : Company logo, module reference, option,
date code : year and week of manufacturing
17- Connections
Pin
10
1
9
2
8
3
7
4
6
5
Single Output
1
- Input (Gi)
2
Synchro (Sync)
3
Share
4
On/Off
5
+ Input (Vi)
6
+ Output (Vo)
7
Sense + (S+)
8
Trim (Trim)
9
Sense - (S-)
10
- Output (Go)
Bottom view
© Gaia Converter FC02-009.08/06 Revision N
16
For locations, phone, fax, E-Mail see back cover
International Headquarters
GAÏA Converter - France
ZI de la Morandière
33185 LE HAILLAN - FRANCE
Tel. : + (33)-5-57-92-12-80
Fax : + (33)-5-57-92-12-89
North American Headquarters
GAÏA Converter Canada, Inc
4038 Le Corbusier Blvd
LAVAL, QUEBEC - CANADA H7L 5R2
Tel. : (514)-333-3169
Fax : (514)-333-4519
Represented by :
Information given in this datasheet is believed to be accurate and reliable. However, no responsibility is assumed for the consequence of its use nor for any infringement of patents or other rights of third parties which may result from its use.
These products are sold only according to GAIA Converter general conditions of sale, unless otherwise confirmed by writing. Specifications subject to change without notice.
Printed in France by Gaia Converter FC02-009.08/06 Revision N Graphisme : Philippe Clicq
For more detailed specifications and applications information, contact :
Similar pages