MPU150/MDU150 Series Data Sheet Features • • • • • • • • • • RoHS lead free solder and lead solder exempted products are available Power Factor Correction (PFC) meets EN61000-3-2 Low-profile height fits 1U constraints Dual main outputs provide 3.3V and 5V for mixed mode applications Single wire current sense on outputs V1 and V2 Remote sense on outputs V1 and V2 Overtemperature, overload, and overvoltage protection Available with metric or SAE mountings Greater than 340,000 Hours MTBF MDU150 models have 48VDC input Description The innovative MPU products incorporate Power Factor Correction (PFC) with a low-profile package designed to meet 1U height constraints. The MPU150-4530 and MPU150-4350 provide high current +3.3V and +5V on a single platform to support mixed-mode, high-speed digital circuitry. Power-One’s unique dual converter architecture combines high reliability with exceptional regulation. All multiple output models feature remote sense on outputs V1 and V2 to provide independent compensation of output cable losses. Other standard features include independent current sharing on V1 and V2, thermal shutdown, and remote inhibit. Airflow of 300 linear feet per minute (LFM) is required to deliver the full power density of 3.0 watts per cubic inch. The MDU150 Series provides the same benefits as the MPU150 Series, with nominal 48 volt DC input. AC Input, Single Output Model Selection MODEL MPU150-S259 MPU150-S262 MPU150-S261 180W WITH 300 LFM FORCED-AIR COOLING OUTPUT VOLTAGE ADJUSTMENT RANGE MAXIMUM OUTPUT CURRENT (NOTE 1) LINE REGULATION LOAD REGULATION RIPPLE & NOISE %p-p (NOTE 2) INITIAL SETTING ACCURACY 12V 24V 48V 11.6V to 16V 22.8V to 29.2V 45V to 56V 15A (Note 3) 7.5A (Note 3) 3.75A (Note 3) 0.1% 0.1% 0.1% 1% 1% 1% 1% 1% 1% 11.97V to 12.03V 23.95V to 24.05V 47.9V to 48.1V Model numbers highlighted in yellow or shaded are not recommended for new designs. See MPU200 for new designs. AC Input, Multiple Output Model Selection - 150W WITH 300 LFM FORCED-AIR COOLING ISOLATED V3 AND V4 CAN BE USED AS POSITIVE OR NEGATIVE OUTPUTS MODEL MPU150-3300 MPU150-3524 MPU150-4000 MPU150-4230 MPU150-4350 MPU150-4530 OUTPUT VOLTAGE ADJUSTMENT RANGE OUTPUT CURRENT (NOTE 1) LINE REGULATION LOAD REGULATION RIPPLE & NOISE %Pk-Pk (NOTE 2) INITIAL SETTING ACCURACY +3.3V +5V +12V +5V +12V +24V +5V +12V 12V 5V +2.5V +3.3V 12V 5V +3.3V +5V 12V 12V +5V +3.3V 12V 12V 3.15V to 3.80V 5.0V to 5.5V Fixed 5.0V to 5.5V 10.8V to 13.2V Fixed 5.0V to 5.5V 10.8V to 13.2V 10.8V to 13.2V 5.0V to 5.5V 2.25V to 3.0V 3.15V to 3.8V 10.8V to 13.2V 5.0V to 5.5V 3.15V to 3.80V 5.0V to 5.5V 10.8V to 13.2V 10.8V to 13.2V 5.0V to 5.5V 3.15V to 3.60V 10.8V to 13.2V 10.8V to 13.2V 35A 20A 2A 17.5A 4A 2A 30A (Note 4) 8A 3A 2A 30A (Note 4) 15A (Note 4) 4A (Note 5) 2A (Note 5) 30A (Note 4) 15A (Note 4) 3A (Note 5) 3A (Note 5) 30A (Note 4) 15A (Note 4) 3A (Note 5) 3A (Note 5) 0.6% 0.4% 0.4% 0.4% 0.4% 0.4% 0.4% 0.4% 0.4% 0.4% 0.8% 0.6% 0.4% 0.4% 0.6% 0.4% 0.4% 0.4% 0.4% 0.6% 0.4% 0.4% 1.5% 3% 3% 1% 3% 3% 1% 1% 1% 1% 2% 1.5% 1% 1% 1.5% 1% 7% 7% 1% 1.5% 7% 7% 1.5% 1% 1% 1% 1% 1% 1% 1% 1% 1% 2% 1.5% 1% 1% 1% 1% 1% 1% 1% 1.5% 1% 1% 3.28V to 3.32V 4.98V to 5.02V 11.76V to 12.24V 4.98V to 5.02V 11.94V to 12.06V 23.52V to 24.48V 4.98V to 5.02V 11.94V to 12.06V 11.94V to 12.06V 4.98V to 5.02V 2.49V to 2.51V 3.28V to 3.32V 11.94V to 12.06V 4.98V to 5.0V 3.28V to 3.32V 5.00V to 5.04V 11.94V to 12.06V 11.94V to 12.06V 4.98V to 5.02V 3.28V to 3.32V 11.94V to 12.06V 11.94V to 12.06V NOTES: 1) Output currents ratings are expressed with 300 LFM forced air. 2) Maximum peak-to-peak noise expressed as a percentage of output voltage, 20 MHz bandwidth. 3) Total power of 180 Watts. JUN 08, 2006 revised to JUL 14, 2006 Page 1 of 6 4) Total current between V1 and V2 is 30A, maximum rating. 5) Total current between V3 and V4 is 5A, maximum rating. www.power-one.com MPU150/MDU150 Series Data Sheet DC Input Model Selection - 150W WITH 300 LFM FORCED-AIR COOLING ISOLATED V3 AND V4 CAN BE USED AS POSITIVE OR NEGATIVE OUTPUTS MODEL MDU150-3300 MDU150-4000 MDU150-4230 MDU150-4350 MDU150-4530 OUTPUT VOLTAGE ADJUSTMENT RANGE OUTPUT CURRENT (NOTE 1) LINE REGULATION LOAD REGULATION RIPPLE & NOISE %Pk-Pk (NOTE 2) INITIAL SETTING ACCURACY +3.3V +5V +12V +5V +12V 12V 5V +2.5V +3.3V 12V 5V +3.3V +5V 12V 12V +5V +3.3V 12V 12V 3.15V to 3.80V 5.0V to 5.5V N/A 5.0V to 5.5V 10.8V to 13.2V 10.8V to 13.2V 5.0V to 5.5V 2.25V to 3.0V 3.15V to 3.8V 10.8V to 13.2V 5.0V to 5.5 V 3.15V to 3.8V 5.0V to 5.5V 10.8V to 13.2V 10.8V to 13.2V 5.0V to 5.5V 3.15V to 3.60V 10.8V to 13.2V 10.8V to 13.2V 35A 20A 2A 30A (Note 3) 8A 3A 2A 30A (Note 3) 15A (Note 3) 3A 2A 30A (Note 5) 15A (Note 5) 3A (Note 4) 3A (Note 4) 30A (Note 3) 15A (Note 3) 3A (Note 4) 3A (Note 4) 0.6% 0.4% 0.4% 0.4% 0.4% 0.4% 0.4% 2% 1.5% 1% 1% 1.5% 1% 7% 7% 0.4% 0.6% 0.4% 0.4% 1.5% 3% 3% 1% 1% 1% 1% 2% 1.5% 1% 1% 1.5% 1% 7% 7% 1% 1.5% 7% 7% 1.5% 1% 1% 1% 1% 1% 1% 2% 1.5% 1% 1% 1% 1% 1% 1% 1% 1.5% 1% 1% 3.28V to 3.32V 4.98V to 5.02V 11.76V to 12.24V 4.98V to 5.02V 11.94V to 12.06V 11.94V to 12.06V 4.98V to 5.02V 2.49V to 2.51V 3.28V to 3.32V 11.94V to 12.06V 4.98V to 5.0V 3.28V to 3.32V 5.00V to 5.04V 11.94V to 12.06V 11.94V to 12.06V 4.98V to 5.02V 3.28V to 3.32V 11.94V to 12.06V 11.94V to 12.06V NOTES: 1) Output currents ratings are expressed with 300 LFM forced air. 2) Maximum peak-to-peak noise expressed as a percentage of output voltage, 20 MHz bandwidth. 3) Total current between V1 and V2 is 30A, maximum rating. 4) Total current between V3 and V4 is 5A, maximum rating. 5) Total current between V1 and V2 is 40A, maximum rating. Ordering Information: OPTIONS SUFFIXES TO ADD TO PART NUMBER Metric Mounting Add “M” as a suffix to the model number to order chassis with M4 x 0.7 mounting inserts. Metric mounting inserts are standard for single-output models MPU150-S259, MPU150-S261, and MPU150-S262. No RoHS suffix character required. Add “G” as the last character of the part number. RoHS lead solder exemption RoHS compliant for all 6 substances MPU150 Input Specifications PARAMETER CONDITIONS/DESCRIPTION MIN Input Voltage - AC Input Frequency Hold-up Time Continuous input range. AC input. After last AC line peak at 150 watts. 85 47 17.5 20 Input Current Input Protection Inrush Surge Current Power Factor Operating Frequency 85 VAC at full rated load. Non-user serviceable internally located AC input line fuse. Internally limited by thermistor. Vin = 230 VAC, one cycle, 25°C. Per EN61000-3-2. Switching frequency of main output transformer. Switching frequency of secondary transformer. Switching frequency of Power Factor Correction circuit. JUN 08, 2006 revised to JUL 14, 2006 Page 2 of 6 MPU150-4350 All other models MPU150 NOM 0.95 100 65 MAX UNITS 264 63 VAC Hz ms 3.0 ARMS 35 APK W/VA 120 90 kHz 60 www.power-one.com MPU150/MDU150 Series Data Sheet MDU150 Input Specifications PARAMETER CONDITIONS/DESCRIPTION MIN Input Voltage - DC Brown Out Protection Hold-up Time Input Current Input Protection Operating Frequency Continuous input range. Lowest DC input voltage that regulation is maintained with full rated loads. At 150 watts, over DC input range. 36 VDC at full rated load. Non-user serviceable internally located AC input line fuse. Switching frequency of main output transformer. Switching frequency of secondary transformer. Consult factory. 36 34 20 PARAMETER CONDITIONS/DESCRIPTION MIN Efficiency Minimum Load, V1 Full Rated Load, 110 VAC. Varies with distribution of loads among outputs. Minimum load required to maintain regulation on, Triple output models V1 V2 at maximum load. Quad output models V1 Minimum load required on single output models. Single output models V1 Minimum load required to maintain regulation on Quad output models V3 V4 at maximum load. Triple output models V3 Full load, 20 MHz bandwidth. With 300 LFM forced air cooling. (Note 1) Output voltage overshoot/undershoot at turn-on. Varies by output. Total regulation includes: line changes over the specified. input range, changes in load starting at 20% load and changing to 100% load. Recovery time, to within 1% of initial set point due to a 50-100% load change, 5% max. deviation. Time required for initial output voltage stabilization. Time required for output voltage to rise from 10% to 90%. 65 75 4 3 0 0.3 0 See Model Selection Charts 150 0 3 5 Inrush Current NOM MAX UNITS 75 VDC VDC ms ARMS 6.4 100 70 kHz Output Specifications Minimum Load, V3 Ripple and Noise Output Power Overshoot / Undershoot Regulation Transient Response Turn-on Delay Turn-on Rise Time NOM MAX UNITS % A A Watts % See Model Selection Charts 500 µs 2 50 s ms NOTES: 1) This product is not rated for convection applications. Interface Signals and Internal Protection PARAMETER CONDITIONS/DESCRIPTION Overvoltage Protection Latch style overvoltage protection. Available on V1, V2, all models, and V3 on all models except MPU150-3300. Overload Protection Overtemperature Protection Output Good Signal, Low to High Transition Input Power Fail Warning Current Share Remote Sense Inhibit MIN NOM MAX 2.5V output, V1 3.0 3.25 3.3V output, V1 4.1 4.65 3.3V output, V2 3.8 4.2 5V output, V1, V2 6.0 6.4 12V output, V2 14 16 12V output, V3 14 19 MPU150-4350G 3.3V output, V1 4.3 4.65 MPU150-S259 V1 17.0 20.5 MPU150-S262 V1 32.0 38.0 MPU150-S261 V1 58.0 62.7 Fully protected against output overload and short circuit. Automatic recovery upon removal of overload condition. System shutdown due to excessive internal temperature, automatic reset. TTL compatible signal available for V1. Pull-up resistor is 10k⍀. Signal 3.3V 3.16 3.25 is high when output is above the specified limits. Signal shall remain low 5V 4.75 4.90 for 20 milliseconds following loss of Output Good. MPU150-S259 12V 10.5 11.9 MPU150-S262 24V 21.5 23.5 MPU150-S261 48V 43.0 47.0 TTL compatible logic signal. Time before regulation dropout due to loss of input 5 power. May be used as independent PSOK signal in redundant applications. Accuracy of shared current with up to 6 parallel units. Single wire current share 10 on V1 and V2 with return via -Sense return. Available on V1 and V2. Total voltage compensation for cable losses with 500 respect to the main output. Output voltage is inhibited by application of an external high (5V) signal. JUN 08, 2006 revised to JUL 14, 2006 Page 3 of 6 UNITS V V ms % mV www.power-one.com MPU150/MDU150 Series Data Sheet Safety, Regulatory, and EMI Specifications PARAMETER CONDITIONS/DESCRIPTION Agency Approvals UL1950. CSA 22.2 NO. 234/950. EN60950 (TÜV). Input to output per EN60950. Dielectric Withstand Voltage Electromagnetic Interference ESD Susceptibility Radiated Susceptibility EFT/Burst Input Transient Protection Insulation Resistance Leakage Current MIN NOM MAX UNITS Approved MPU150 MDU150 FCC CFR title 47 Part 15 Sub-Part B - Conducted. EN55022 / CISPR 22 Conducted. Per EN61000-4-2, level 4. Per EN61000-4-3, level 3. Per EN61000-4-4, level 3. Per EN61000-4-5, class 3. Input to output. Per EN60950. MPU150: MPU150: MDU150: MDU150: Line to Line Line to Ground Line to Line Line to Ground 2600 1544 B B 8 10 ±2 1 2 0.5 0.5 VDC Class kV V/M kV kV 10 Dual output MPU150 at 264 VAC Single and triple output MPU150 at 264 VAC MDU150 at 72 VDC M⍀ 22 1.7 (Not required by EN60950) mA Environmental Specifications PARAMETER CONDITIONS/DESCRIPTION Altitude Operating. Non-Operating. MIN Operating Temperature Derate linearly above 50°C by 2.5% per °C. Storage Temperature Temperature Coefficient Relative Humidity Shock Vibration At 100% load At 50% load 0°C to 70°C (after 15 minute warm-up). Non-Condensing. Peak acceleration. Random vibration, 10Hz to 2kHz, 3 axis. NOM 0 0 -55 ±0.02 5 MAX UNITS 10k 40k 50 70 85 ±0.05 95 20 6 ASL Ft. ASL Ft. °C °C °C %/°C %RH GPK GRMS Options DESCRIPTION NOTES Metric Mounting Add “M” as a suffix to the model number to order chassis with M4 x 0.7 mounting inserts. Metric mounting inserts are standard for single-output models MPU150-S259, MPU150-S261, and MPU150-S262. SIZE IMPACT 8.00" x 4.20" x 1.50" (203.2mm x 106.7mm x 38.1mm) NUCLEAR AND MEDICAL APPLICATIONS - Power-One products are not designed, intended for use in, or authorized for use as critical components in life support systems, equipment used in hazardous environments, or nuclear control systems without the express written consent of the respective divisional president of Power-One, Inc. TECHNICAL REVISIONS - The appearance of products, including safety agency certifications pictured on labels, may change depending on the date manufactured. Specifications are subject to change without notice. JUN 08, 2006 revised to JUL 14, 2006 Page 4 of 6 www.power-one.com MPU150/MDU150 Series Data Sheet Overall Size: 8.00" x 4.20" x 1.50" (203.2mm x 106.7mm x 38.1mm) Weight: 1.8 lb (0.82 kg) SINGLE OUTPUT OUTPUTS: 8-32 SCREW CONNECTIONS (4PL) +V1 RTN INTERFACE CONNECTIONS (J300) INPUT L S V1,V. ADJ. J1 N PIN 10. +S, V1 9. -S, V1 8. CURRENT SHARE, V1 7. NO CONNECTION 6. NO CONNECTION 5. NO CONNECTION 4. OUTPUT GOOD, V1 3. POWER FAIL WARNING 2. INHIBIT 1. SIGNAL GROUND MOLEX SERIES 5268-NA, P/N: 22-05-7105, PINS ON 2.50mm CENTERS. MATES WITH MOLEX: HOUSING SERIES 5264-N, P/N: 50-37-5103 (&) PINS SERIES 5263, P/N: 80-70-1040 (LOOSE) M4 X 0.7, 8 PLACES. MAXIMUM TORQUE: 3.5 IN/LBS (0.40 N/M) NOTE: MAX. LEAD PROTRUSION IS 0.0625" (1.588mm) ON THE FOUR BOTTOM MOUNTING HOLES. MAX. LEAD PROTRUSION OF 0.25" (6.25mm) IS ACCEPTABLE ON THE FOUR SIDE MOUNTING HOLES. CONNECTOR J1 (ALL MODELS) J300 MOLEX SERIES 41695 41695 2139 5264-N JUN 08, 2006 revised to JUL 14, 2006 09-50-8051 09-50-8051 09-50-3051 PIN SERIES 6838 2478 2478 PINS (LOOSE) 08-50-0189 08-50-0106 08-50-0106 PINS (CHAIN) 08-50-0187 08-50-0105 08-50-0105 WIRE GAUGE 18-20AWG 18-20AWG 18-20AWG 50-37-5103 5263 08-70-1040 08-70-1039 22-28AWG HOUSING Page 5 of 6 CHASSIS: 0.063" (1.6mm) ALUMINUM ALLOY, WITH CLEAR FINISH www.power-one.com MPU150/MDU150 Series Data Sheet Overall Size: 8.00" x 4.20" x 1.50" (203.2mm x 106.7mm x 38.1mm) Weight: 2.0 lb (0.89 kg) NOTE: MAX. LEAD PROTRUSION IS 0.0625" (1.588mm) ON THE FOUR BOTTOM MOUNTING HOLES. MAX. LEAD PROTRUSION OF 0.25" (6.25mm) IS ACCEPTABLE ON THE FOUR SIDE MOUNTING HOLES. CONNECTOR J1 (ALL MODELS) J2 (TRIPLE OUTPUT) J3 (TRIPLE OUTPUT) J3 (QUAD OUTPUT) J300 MOLEX SERIES 41695 41695 2139 5051-N 5051-N 41695 41695 2139 41695 41695 2139 5264-N JUN 08, 2006 revised to JUL 14, 2006 HOUSING 09-50-8051 09-50-8051 09-50-3051 22-01-1022 22-01-1022 09-50-8021 09-50-8021 09-50-3021 09-50-8061 09-50-8061 09-50-3061 50-37-5103 PIN SERIES 6838 2478 2478 2759 2759 6838 2478 2478 6838 2478 2478 5263 PINS (LOOSE) 08-50-0189 08-50-0106 08-50-0106 08-50-0114 08-65-0805 08-50-0189 08-50-0106 08-50-0106 08-50-0189 08-50-0106 08-50-0106 08-70-1040 PINS (CHAIN) 08-50-0187 08-50-0105 08-50-0105 08-50-0113 08-65-0804 08-50-0187 08-50-0105 08-50-0105 08-50-0187 08-50-0105 08-50-0105 08-70-1039 Page 6 of 6 WIRE GAUGE 18-20AWG 18-20AWG 18-20AWG 22-30AWG 22-30AWG 18-20AWG 18-20AWG 18-20AWG 18-20AWG 18-20AWG 18-20AWG 22-28AWG CHASSIS: 0.063" (1.6mm) ALUMINUM ALLOY, WITH CLEAR FINISH www.power-one.com