Power-One NVD0.4YJJ-M6 6w smt converter wide input 3.3v to 24v output Datasheet

NV DC-DC Series Data Sheet
6W SMT Converter • Wide Input • 3.3V to +/-24V Outputs
Features
• RoHS lead free solder and lead solder
exempted products are available
• Basic Insulation
• Single board design
• Low profile SMT design
• Excellent co-planarity (within 0.1mm)
• Input-to-output isolation: 1500 VDC
• Low conducted and radiated EMI
• Output overcurrent protection
• Extremely-wide input ranges (2:1 & 4:1)
• Wide output range (3.3 V to 48 V)
• Parallel and series connection providing
flexible output voltages and power
• Full rated output power at 85 ºC or 71 ºC with
convection cooling
• 8.5 mm height
• Operating temperature to 110 ºC
rd
• UL, CSA, and EN/IEC60950 (3 ed.) approved
Applications
•
•
•
•
•
Distributed power architectures
Telecommunications equipment
LAN/WAN applications
Data processing
Industrial / Instrumentation Applications
Description
The NV Series of converters are low profile, single and dual output, DC-DC converters intended for SMT
placement and reflow soldering. The product provides onboard conversion for a wide range of standard telecom
and datacom input voltages to isolated low output voltages. Proprietary patented manufacturing process with full
process automation ensures optimal product quality in an extremely small footprint.
Model Selection – Single output
Model
NVS01YG-M6
NVS0.5YH-M6
NVS0.4YJ-M6
NVS01ZG-M6
NVS0.5ZH-M6
NVS0.4ZJ-M6
NVS0.9CE-M6
NVS0.7CG-M6
NVS0.3CH-M6
NVS0.3CJ-M6
NVS0.9EE-M6
NVS0.7EG-M6
NVS0.3EH-M6
NVS0.3EJ-M6
Input
Voltage,
VDC
18-36
18-36
18-36
36-75
36-75
36-75
9-36
9-36
9-36
9-36
18-75
18-75
18-75
18-75
Input
Current,
Max ADC
0.27
0.33
0.33
0.17
0.17
0.17
0.45
0.55
0.65
0.65
0.33
0.33
0.33
0.33
Output
Voltage,
VDC
5.0
12
15
5.0
12
15
3.3
5.0
12
15
3.3
5.0
12
15
Output Rated
Current,
ADC (Io.Max)
1.0
0.5
0.4
1.0
0.5
0.4
0.9
0.7
0.34
0.28
0.9
0.7
0.34
0.28
Output
Ripple/Noise,
mVp-p
50
95
120
50
95
120
50
50
95
120
50
50
95
120
Typical
Efficiency,
%
82
83
84
82
82
84
79
81
82
82
80
81
82
82
Dual outputs continued on next page
APR 20, 2006 revised to MAR 12, 2007
Page 1 of 11
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NV DC-DC Series Data Sheet
6W SMT Converter • Wide Input • 3.3V to +/-24V Outputs
Continued from previous page
Model Selection – Dual Outputs
Model
NVD01YGG-M6
NVD0.5YHH-M6
NVD0.4YJJ-M6
NVD01ZGG-M6
NVD0.5ZHH-M6
NVD0.4ZJJ-M6
NVD0.7CGG-M6
NVD0.3CHH-M6
NVD0.3CJJ-M6
NVD0.2CKK-M6
NVD0.7EGG-M6
NVD0.3EHH-M6
NVD0.3EJJ-M6
NVD0.2EKK-M6
Input
Voltage,
VDC
18-36
18-36
18-36
36-75
36-75
36-75
9-36
9-36
9-36
9-36
18-75
18-75
18-75
18-75
Input
Current,
Max ADC
0.27
0.33
0.33
0.17
0.17
0.17
0.65
0.65
0.65
0.65
0.33
0.33
0.33
0.33
Output
Voltage,
VDC
±5.0
±12
±15
±5.0
±12
±15
±5.0
±12
±15
±24
±5.0
±12
±15
±24
Output Rated
Current,
ADC (Io.Max)
±0.50
±0.25
±0.20
±0.50
±0.25
±0.20
±0.35
±0.17
±0.14
±0.08
±0.35
±0.17
±0.14
±0.08
Output
Ripple/Noise,
mVp-p
60
100
120
60
100
120
50
95
120
190
50
95
120
190
Typical
Efficiency,
%
82
83
84
82
83
84
81
82
82
83
81
82
82
83
Absolute Maximum Ratings
Stresses in excess of the absolute maximum ratings may cause performance degradation, adversely affect long
term reliability and cause permanent damage to the converter. Specifications apply over specified input voltage,
output load and temperature range, unless otherwise noted.
Parameter
Operating CaseTemp. (Tc)
Storage Temperature (Ts)
Conditions/Description
Min
-40
-55
Max
110
120
Units
°C
°C
Max
100
10
0.4/12
Yes
Units
g
g
oz/g
N/A
4,902
kHrs
Environmental and Mechanical Specifications
Parameter
Shock
Sinusoidal Vibration
Weight
Water Washing
MTBF
Conditions/Description
IEC68-2-27
IEC68-2-6
Min
Standard process
Per Bellcore TR-NWT-000332
(100% load @ 25 °C, GB)
Nom
Isolation Specifications
Parameter
Insulation Safety Rating
Isolation Voltage (Vps)
Isolation Resistance (Rps)
Isolation Capacitance (Cps)
APR 20, 2006 revised to MAR 12, 2007
Conditions/Description
Vin = Vin.Min – Vin.Max
Min
Nom
Max
Basic
1,500
10
1,100
Page 2 of 11
Units
N/A
Vdc
MΩ
pF
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NV DC-DC Series Data Sheet
6W SMT Converter • Wide Input • 3.3V to +/-24V Outputs
Input Specifications (9-36VIN models)
Parameter
Input voltage (Vin)
Transient Input Voltage (Vint)
Input Current when Shutdown
Turn-On Time
Input Reflected Ripple Current
Input Capacitance
Conditions/Description
Continuous
Transient, 100 ms
Vin.Nom, Iout = 0 A
To Output Regulation Band
Rise Time
Vin.Max, Io.Max
Min
9
Nom
10
250
10
Max
36
40
20
500
30
0.6
Units
VDC
VDC
mADC
ms
ms
mAp-p
μF
Input Specifications (18-36VIN models)
Parameter
Input voltage (Vin)
Transient Input Voltage (Vint)
Input Current when Shutdown
Turn-On Time
Input Reflected Ripple Current
Input Capacitance
Conditions/Description
Continuous
Transient, 100 ms
Vin.Nom, Iout = 0 A
To Output Regulation Band
Rise Time
Vin.Max, Io.Max
Min
18
Nom
10
250
10
Max
36
40
20
500
30
0.6
Units
VDC
VDC
mADC
ms
ms
mAp-p
μF
Input Specifications (18-75VIN models)
Parameter
Input voltage (Vin)
Transient Input Voltage (Vint)
Input Current when Shutdown
Turn-On Time
Input Reflected Ripple Current
Input Capacitance
Conditions/Description
Continuous
Transient, 100 ms
Vin.Nom, Iout = 0 A
To Output Regulation Band
Rise Time
Vin.Max, Io.Max
Min
18
Nom
8
250
10
Max
75
100
10
500
30
0.3
Units
VDC
VDC
mADC
ms
ms
mAp-p
μF
Input Specifications (36-75VIN models)
Parameter
Input voltage (Vin)
Transient Input Voltage (Vint)
Input Current when Shutdown
Turn-On Time
Input Reflected Ripple Current
Input Capacitance
APR 20, 2006 revised to MAR 12, 2007
Conditions/Description
Continuous
Transient, 100 ms
Vin.Nom, Iout = 0 A
To Output Regulation Band
Rise Time
Vin.Max, Io.Max
Page 3 of 11
Min
36
Nom
8
250
10
Max
75
100
10
500
30
0.3
Units
VDC
VDC
mADC
ms
ms
mAp-p
μF
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NV DC-DC Series Data Sheet
6W SMT Converter • Wide Input • 3.3V to +/-24V Outputs
Output Specifications
All specifications apply over input voltage, output load and temperature range, unless otherwise noted.
All Models
Parameter
Output Voltage Accuracy
Line Regulation
Load Regulation
Maximum Output Capacitance
Conditions/Description
Vin.Nom, 50% Io.Max
Vin.Min to Vin.Max, 50% Io.Max
Vin.Nom, Io.Min to Io.Max
3.3 Vo
Other Output Voltages
Total, for single and dual outputs
3.3 Vo
5 Vo, ±5 Vo
12 Vo, ±12 Vo
15 Vo, ±15 Vo
±24 Vo
Dynamic Regulation
Peak Deviation
Settling Time
Output Voltage Ripple
Min
50-100% Io.Max load step
change
to 1% error band
Vin.Min to Vin.Max, Io.Min to Io
Max, 20 MHz Bandwidth
3.3 Vo
5 Vo, ±5 Vo
12 Vo, ±15 Vo, ±24 Vo
Output Current Limit Threshold
Vin.Nom, Io.Max
Output Current Limit Threshold
Switching Frequency
Temperature Coefficient
Nom
50
50
0.8
120
Max
±1
±1
Units
%Vo
%Vo
±4
±3
%Vo
%Vo
680
680
150
100
47
μF
μF
μF
μF
μF
5.0
1.0
%Vo
ms
80
80
1
200
mVp-p
mVp-p
%Vo p-p
%Io.Max
kHz
%Vo/°C
400
0.02
Typical Characteristic Curves for Single 5V Output Model
Output Voltage Vs Load
Vout (V)
Efficiency Vs Load
Efficiency
6.00
90%
80%
5.00
70%
4.00
60%
50%
3.00
40%
2.00
30%
Vin Min
Vin Nom
Vin Max
1.00
Vin Min
Vin Nom
Vin Max
20%
10%
Iout (A)
APR 20, 2006 revised to MAR 12, 2007
Page 4 of 11
120%
108%
96%
84%
72%
60%
48%
36%
24%
12%
6%
2.34
2.16
1.98
1.80
1.62
1.44
1.26
1.08
0.90
0.72
0.54
0.36
0.18
0.00
25% 50% 75% 100%
0%
0%
0.00
Iout (A)
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NV DC-DC Series Data Sheet
6W SMT Converter • Wide Input • 3.3V to +/-24V Outputs
Temperature Derating Curves
Temperature derating for 18-36 V and 36-75 V input
voltage ranges:
Temperature derating for 9-36 V and 18-75 V input
voltage ranges:
Temperature Derating for 4:1 Input Ratio Models
120
100
Output Power (%)
The derating curves below give an indication of the
output power achievable with and without forced-air
cooling. However in the final application the
temperature rise of the converter is also influenced
by factors such as heat conduction through the leads
to the PCB, orientation, the temperature of
surrounding components and the input voltage. To
ensure the reliability of the converter, care must be
taken to guarantee that the maximum case
temperature is not exceeded under any conditions.
The measurement point for case temperature is
specified on the mechanical drawing (Tc).
80
60
200LFM (1 m/s)
40
0 LFM
20
Temperature Derating for 2:1 Input Ratio
Models
120
Output Power (%)
100
105
95
85
75
65
55
45
35
25
15
0
0
Ambient Temp. (deg °C)
80
Typical Application
400LFM (2 m/s)
60
200LFM (1 m/s)
0 LFM
40
20
110
100
90
80
70
60
50
40
30
20
10
0
0
Ambient Temp. (deg °C)
The 9-36 V and 18-75 V input voltage versions of this
series feature a 4:1 input voltage range and can
operate at full power at 85 ºC ambient temperature
with only convection cooling.
APR 20, 2006 revised to MAR 12, 2007
This series of converters does not require any
external components for proper operation. However,
if the distribution of the input voltage to the converter
contains significant inductance, a capacitor across
the input terminals may be required to stabilize the
input voltage.
A minimum of 0.47μF, quality
electrolytic / ceramic capacitor is recommended for
this purpose.
For output decoupling it is
recommended to connect, directly across the output
pins, a 0.47 μF ceramic capacitor (for 3.3 V and 5 V
outputs) or a 0.27 μF ceramic capacitor (for other
outputs).
Care must be taken to ensure the maximum rated
output capacitance for the device is not exceeded
when dimensioning decoupling capacitors in the
system as this could cause the unit to detect an
overload and enter a ‘hiccup’ mode of operation.
Page 5 of 11
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NV DC-DC Series Data Sheet
6W SMT Converter • Wide Input • 3.3V to +/-24V Outputs
Output Current Limiting
When the output is overloaded above the maximum
output current rating, the voltage will start to reduce
to maintain the output power to a safe level. In a
condition of high overload or short-circuit where the
output voltage is pulled below approximately 30% of
Vo.nom, the unit will enter a ‘Hiccup’ mode of
operation. Under this condition the unit will attempt
to restart, approximately every 100 ms until the
overload has cleared.
In order for the output of the converter to be
considered as SELV (Safety Extra Low Voltage) or
TNV-1, according to EN60950
/ UL1950 /
CSA60950-00, one of the following requirements
must be met in the system design:
• The converter has no internal fuse. An external
fuse must be provided to protect the system from
catastrophic failure. The recommended fuse
values are shown below:
Input Voltage Range
36-75V
18-36V
9-36V
18-75V
Parallel Operation
Paralleling of two converters is possible by direct
connection of the output voltage terminal pins. The
load regulation characteristic is designed to facilitate
current sharing (typically ± 20%).
However, this may cause start-up problems at initial
start-up, and is only recommended in applications
where one converter is able to deliver the full load
current (true redundant systems).
Series Operation
The outputs of two units may be connected in series
to achieve a higher system voltage.
Safety Considerations
These converters feature 1500 VDC isolation from
input to output. The input-to-output resistance is
greater than 10MΩ. These converters are provided
with Basic Insulation between input and output
circuits according to EN60950 / UL1950 /
CSA60950-00. Nevertheless, if the system using
the converter needs to receive safety agency
approval, certain rules must be followed in the design
of the system. In particular, all of the creepage and
clearance requirements of the end-use safety
requirements must be observed. These documents
include UL60950, CSA60950-00 and EN60950,
although specific applications may have additional
requirements.
APR 20, 2006 revised to MAR 12, 2007
Recommended Fuse
F0.315A
F0.5A
F1.0A
F0.5A
• The user can select a lower rating fuse based
upon the inrush transient and the maximum input
current of the converter, which occurs at the
minimum input voltage. Both input traces and the
chassis ground trace (if applicable) must be
capable of conducting a current of 1.5 times the
value of the fuse without opening. The fuse must
not be placed in the grounded input line, if any.
• If the voltage source feeding the module is SELV,
the output of the converter is considered SELV
and may be grounded or ungrounded.
• The circuitry of the converter may generate
transients, which exceed the input voltage. Even
if the input voltage is SELV (<60V) the
components on the primary side of the converter
may have to be considered as hazardous. A
safety interlock may be needed to prevent the
user from accessing the converter while
operational.
Page 6 of 11
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NV DC-DC Series Data Sheet
6W SMT Converter • Wide Input • 3.3V to +/-24V Outputs
EMC Specifications
Conducted Noise:
The converters meet the requirements of EN55022,
CISPR22 and FCC CFR title 47 part 15 Sub-part J Conducted (conducted noise on the input terminals)
without any external components. The results for this
solution are displayed below.
To meet level B for the above standards it is
necessary to fit a 3.3 μF ceramic capacitor across
the input terminals.
dbµV
Conducted EMI (Input Terminals)
80
EN55022 A QP.
70
EN55022 A AV.
60
50
40
30
20
10
0
0.1
1.E+05
1
10
1.E+06
1.E+07
30
1.E+08
FREQ (MHz)
Electromagnetic Susceptibility:
Standard
Applied
Stress
Class
Level
Performance
Outcome *
Electrostatic
Discharge
EN61000-4-2
2 kV to
pins
1
B
Electromagnetic
Field
EN61000-4-3
3V/m
2
A
2000 Vp
to input
3
B
3Vrms to
input
2
B
Electrical Fast
Transient
EN61000-4-4
Conducted
Disturbances
EN61000-4-6
* A denotes normal operation, no deviation from
specification. B denotes temporary deviation from
specification is possible.
APR 20, 2006 revised to MAR 12, 2007
Page 7 of 11
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NV DC-DC Series Data Sheet
6W SMT Converter • Wide Input • 3.3V to +/-24V Outputs
Surface Mount Assembly
Soldering:
200
150
The product is shipped in JEDEC trays to ensure
preservation of the co-planarity and enable fully
automated assembly in the final application (coplanarity within 0.1 mm).
APR 20, 2006 revised to MAR 12, 2007
440
360
320
190 – 450 s
280
240
200
160
120
0
0
400
50
Time (s)
The lead-frame is constructed from a high
temperature glass filled, UL94V0 flame retardant,
diallyl
ortho-phthalate
moulding
compound
commonly used for packaging of electronics
components. It passes NASA outgassing tests and
is certified to MIL-M-14. The coefficient of thermal
expansion is equivalent to FR4.
The product is manufactured with a patented
process, which is fully automated, and ‘in-line’. This
ensures that there is no contamination or
mechanical stress on the lead-frame so that the coplanarity and solderability are maintained.
tp
100
The curves below define the maximum peak reflow
temperature permissible measured on Pins 1 and 13
of the converter.
The gull wing leads are formed to ensure optimal
solder joint strength and structure. Furthermore
they facilitate optical inspection (manual or
automatic). The leads are formed from a 97% Cu
alloy plated with Cu and Sn 90. This material is
commonly used in the manufacture of integrated
circuits. It has good corrosion resistance and
exhibits the nobility inherent to all high copper
alloys. Unlike brasses, this material is essentially
immune to stress corrosion cracking. It also exhibits
excellent solderability. It is readily wetted by solders
and performs well in standard solderability tests.
(Dip of Class II or better).
Peak Temperature
(See fig below)
250
80
This product is approved for forced convection reflow
soldering only.
300
40
The following instructions must be observed when
soldering the unit.
Failure to observe these
instructions may result in failure or significant
degradation of the module performance. Power-One
will not honor any warranty claims arising from failure
to observe these instructions.
Max. temp. on pins 1 and 10 during reflow
soldering (deg C)
Restriction curve above 215ºC
Peak temp. at pins 1 and 10 (ºC)
245
240
235
230
225
220
215
210
205
200
10
20
30
40
50
60
tp (s)
Pick & Place Assembly:
The product is designed with a large flat area in the
center of the top surface to serve as a pick up point
for automated vacuum pick and place equipment.
The ‘open board’ construction of the unit ensures
that weight is kept to a minimum. However due to the
relatively large size of the component, a large nozzle
(> 6.0mm, depending on vacuum pressure) is
recommended for picking and placing.
The unit may also be automatically handled using
‘odd-form’ placement equipment, with mechanical
grippers. For this type of equipment the end edges
of the device, which have no leads and also feature
the greatest dimensional accuracy, should be used
as pick-up points.
Page 8 of 11
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NV DC-DC Series Data Sheet
6W SMT Converter • Wide Input • 3.3V to +/-24V Outputs
Mechanical Drawing
Note:- mm [inches]
Tolerances: 0.5-10 ±0.1
10-100 ±0.2
APR 20, 2006 revised to MAR 12, 2007
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NV DC-DC Series Data Sheet
6W SMT Converter • Wide Input • 3.3V to +/-24V Outputs
Recommended land pattern
JEDEC TRAY
APR 20, 2006 revised to MAR 12, 2007
Page 10 of 11
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NV DC-DC Series Data Sheet
6W SMT Converter • Wide Input • 3.3V to +/-24V Outputs
Pinout
Pin
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Function
Single Output Models
+Vin
-Vin
-Vin
No Pin
No Pin
No Pin
No Pin
No Pin
No Connection
No Connection
-Vo
-Vo
+Vo
+Vo
+Vo
-Vo
No Pin
No Pin
No Pin
No Pin
No Pin
+Vin
+Vin
-Vin
Dual Output Models
+Vin
-Vin
-Vin
No Pin
No Pin
No Pin
No Pin
No Pin
No Connection
Vo Return / Common
-Vo
-Vo
-Vo
+Vo
+Vo
Vo Return / Common
No Pin
No Pin
No Pin
No Pin
No Pin
+Vin
+Vin
-Vin
Reference
Primary
Primary
Primary
Secondary
Secondary
Secondary
Secondary
Secondary
Secondary
Secondary
Secondary
Primary
Primary
Primary
Ordering Information
Options
Suffixes to add to part number
RoHS lead solder exemption compliant
No RoHS suffix character required
RoHS compliant for all six substances
Add "G" as the last character of the part number.
Notes
Consult factory for the complete list of available options.
NUCLEAR AND MEDICAL APPLICATIONS - Power-One products are not designed, intended for use in, or authorized for use as critical
components in life support systems, equipment used in hazardous environments, or nuclear control systems without the express written
consent of the respective divisional president of Power-One, Inc.
TECHNICAL REVISIONS - The appearance of products, including safety agency certifications pictured on labels, may change depending on
the date manufactured. Specifications are subject to change without notice.
APR 20, 2006 revised to MAR 12, 2007
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