Crimp 5.0mm ZL CONNECTOR Disconnectable Crimp style Wire-to-wire connectors (.197") pitch Features –––––––––––––––––––––––– • Housing lances The lances on the resilient housing are not affected by external force. They allow the contact to be easily inserted and securely locked into the housing, and require only a light insertion force. • Retainer The retainer ensures high reliability by preventing non-insertion or accidental release of the contact. Installed after the contacts are inserted, it locks and secures the contacts at the lance sections. • Box-shaped contacts Our box-shaped contacts serve as socket contacts in a wide variety of applications from low-voltage, low-current signal circuits to power supply circuits. • Mountable on a variety of panels Due to our unique panel installation locking mechanisms, the housing can be easily installed on panels of various thicknesses without using tools. ZL connectors are reliable, smoothly mating wire-to-wire connectors. Specifications ––––––––––––––––––– • Current rating: 10A AC, DC max. • Voltage rating: 300V AC, DC max. • Temperature range: -25˚C to +90˚C (including temperature rise in applying electrical current) • Contact resistance: Initial value/7m Ω max. After environmental testing/10m Ω max. • Insulation resistance: 1,000M Ω min. • Withstanding voltage: 1,500V AC/minute • Applicable wire: AWG #26 to #16 0.13 to 1.25mm2 • Applicable panel thickness: 0.7 to 2.4mm(.028" to .094") * Contact JST for details. Note: The current rating varies depending on the number of circuits and the wire size used in each connector. The table below lists the current rating as a function of the number of circuits and wire size. Current unit: A Wire size (AWG) Circuits #16 #24 #26 2 10 6 5 4 3 2 4 9 5 4 3 3 2 6 8 4 3 3 2 2 8 6 4 3 3 2 2 12 6 4 3 3 2 2 16 5 3 2 2 1 1 Retainer Housing lance Box-shaped contact #18 #22 Standards –––––––––––––––––––––– 0 1 Recognized E60389 Certified LR20812 666 #20 ZL CONNECTOR Contact–––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––– Socket contact 3.2 (.126) 1.85 (.073) Pin contact 14.3(.563) 22.5(.886) 4.5 (.177) 4.0 2.5 (.157) (.098) Model No. 2.5 4.0 (.098) (.157) Applicable wire Q´ty / reel Pin contact Socket contact mm2 AWG # Insulation O.D. mm(in.) SZM-01T-P0.7 SZF-01T-P0.7 0.13 to 0.5 26 to 20 1.3 to 2.7 (.051 to .106) 0.75 to 1.25 18 to 16 1.9 to 3.1 (.075 to .122) 0.3+0.3 to 0.5+0.5 22+22 to 20+20 1.7+1.7 to 2.0+2.0 (.067+.067 to .079+.079) SZF-41T-P0.7 SZM-41T-P0.7 3,000 Material and Finish Phoshor bronze , tin-plated Note: Contact JST for special products. Housing ––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––– Material: Housing...Nylon 6, UL94V-0, white Retainer...Glass-filled nylon 66, UL94V-0, ivory Voltage Current rating rating ZLR-02V 10.0A 16.2(.638) 300V Q’ty / bag 6.2(.244) 2 Plug housing(for socket contact) Receptacle housing(for pin contact) Q’ty / bag 500 12.4 (.488) 17.5(.689) ZLS-02V (Used with both housings with 2 and 4 circuits) Q’ty / bag 500 8.2 (.323) 21.0(.827) 12.9 (.508) 10.45 (.411) 29.7(1.169) ZLP-02V Retainer 9.4 (.370) Circuits 9.0A 21.2(.835) 300V 11.2(.441) 4 Q’ty / bag 29.7(1.169) 12.9 (.508) ZLP-04V Q’ty / bag 11.7 (.461) ZLR-04V 500 12.4 (.488) 17.5(.689) 6.4 (.250) 1,000 8.8 (.346) 500 8.2 (.323) 21.0(.827) 667 ZL CONNECTOR Housing ––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––– Material: Housing...Nylon 6, UL94V-0, white Retainer...Glass-filled nylon 66, UL94V-0, ivory 29.7(1.169) 12.4 (.488) 17.5(.689) ZLR-12V 6.0A 41.2(1.622) 300V 31.2(1.228) 12 Q’ty / bag 29.7(1.169) ZLR-16V 5.0A 51.2(2.016) 300V Q’ty / bag 41.2(1.622) 16 29.7(1.169) 12.9 (.508) ZLP-12V 12.4 (.488) 17.5(.689) Q’ty / bag Q’ty / bag 12.4 (.488) 17.5(.689) 8.2 (.323) 21.0(.827) 16.2(.638) Q’ty / bag Q’ty / bag 200 8.8 (.346) Note: 1. ZL connectors with any number of circuits can be used either panel mounted or free hanging. The panel hole dimensions are given on the next page. 2. Contact JST for special products. 668 1,000 8.8 (.346) ZLS-16V 3.3 (.130) 1,000 8.8 (.346) ZLS-12V 3.3 (.130) ZLP-16V Q’ty / bag 200 8.2 (.323) 21.0(.827) 200 ZLS-08V 3.3 (.130) 1,000 8.8 (.346) 500 8.2 (.323) 21.0(.827) 200 12.9 (.508) 3.3 (.130) Q’ty / bag 500 12.9 (.508) 500 8.2 (.323) 21.0(.827) ZLP-08V Q’ty / bag 21.2(.835) 6.0A 31.2(1.228) 300V Q’ty / bag ZLS-03V 31.2(1.228) 12.9(.508) 21.2(.835) 8 500 12.4(.488) 17.5(.689) ZLR-08V Q’ty / bag 21.2(.835) 29.7(1.169) ZLP-06V Retainer 41.2(1.622) 26.2(.1.031) 8.0A 16.2(.638) 300V Q’ty / bag 16.2(.638) ZLR-06V 6 Plug housing(for socket contact) Receptacle housing(for pin contact) 31.2(1.228) Voltage Current rating rating 41.2(1.622) Circuits 1,000 ZL CONNECTOR Contact position location numbers––––––––––––––––––––––––––––––––––––––––––– Contact position numbers are stamped Retainer Retainer Receptacle housing Plug housing 6 3 5 2 4 3 1 3 6 2 5 1 4 8 1 1 4 2 4 1 3 JST JST JST 1 2 2 2 5 1 6 3 5 2 4 1 1 JST 2 3 4 2 3 1 3 6 JST 4 1 2 2 7 13 6 12 5 4 9 2 16 15 14 13 12 11 10 9 7 1 12 11 10 9 8 7 3 10 5 4 3 7 6 3 6 5 4 3 2 1 8 7 6 5 4 3 2 1 2 3 10 1 11 2 8 1 5 1 JST 8 7 6 5 JST 4 JST JST 4 3 2 1 JST 5 JST 6 12 3 13 4 14 5 2 7 15 6 9 2 10 3 6 11 4 7 4 3 2 1 6 5 4 3 2 1 8 7 6 5 4 3 2 1 4 8 6 16 12 8 8 7 6 5 12 11 10 9 8 7 16 15 14 13 12 11 10 9 1 JST 2 1 4 Plug housing 2 Receptacle housing 1 9 669 ZL CONNECTOR Panel layout–––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––– Shape l Shape ll 2.7 7.8 (.106) (.307) 6.5 (.256) B B D C D C A A Circuits Receptacle housing 2 4 Panel dimensions mm(in.) Panel hole shape General tolerance ± 0.13 (± .005) C Applicable panel thickness mm(in.) A B D ZLR-02V 11.5( .453) 4.4(.173) 13.95(.549) 13.2(.520) ZLR-04V 16.5( .650) 5.2(.205) 13.95(.549) 13.2(.520) 6 ZLR-06V 21.5( .846) 5.2(.205) 13.95(.549) 13.2(.520) 8 ZLR-08V 26.5(1.043) 5.2(.205) 13.95(.549) 13.2(.520) 12 ZLR-12V 36.5(1.437) 5.2(.205) 13.95(.549) 13.2(.520) 16 ZLR-16V 46.5(1.831) 5.2(.205) 13.95(.549) 13.2(.520) 0.7 to 2.4 (0.28 to .094) Note: 1. Punch holes in the panel according to the sketch and table shown above. Burrs must be removed. 2. The strength of the panel must be considered when punching two or more holes. 3. The connector must be inserted from the same side as the hole is punched. Assembly layout –––––––––––––––––––––––––––––––––––––––––––––––––––––––––– 41.5(1.634) When retainers are mounted Circuits Dimensions mm(in.) 2, 4 18.1(.713) 6, 8, 12, 16 17.5(.689) 37.9(1.492) Applicator for the semi-automatic press AP-K2N ––––––––––––––––––––––––––––––– Contact SZF-01T-P0.7 SZM-01T-P0.7 SZF-41T-P0.7 SZM-41T-P0.7 670 Crimp applicator MKS-L with safety cover without safety cover Compact crimp applicator MKS-LS with safety cover without safety cover Strip-crimp applicator MKS-SC with safety cover APLMK SZF/M01-07 APLNC SZF/M01-07 – – – APLMK SZF/M01-07 APLNC SZF/M01-07 – – – APLMK SZF/M41-07 APLNC SZF/M41-07 – – – APLMK SZF/M41-07 APLNC SZF/M41-07 – – –