TE C-2151955 This drawing is a controlled document for tyco electronics corporation Datasheet

7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
4
3
2
20
REVISION
DESCRIPTION
A
2151955 -2
DIMENSIONING AND TOLERANCING PER ASME Y14.5M-2009
5
FINE CRIMP HEIGHT ADJUST
A
2151955 -5
MECHANICAL FEED
NON-CRIMP HEIGHT ADJUST
2151955 -7
A
FINE CRIMP HEIGHT ADJUST
4
CRIMP TOOLING KIT
1338685-1
-
2119949-1
PNEUMATIC FEED
1338685-1
2119950-1
-
-
-
-
-
5-18022-5
2119641-1
8- 2151955 -4
-
8- 2151955 -5
5-18022-5
8- 2151955 -5
8- 2151955 -4
5-18022-5
1338685-1
-
-
-
-
2161326-1
MECHANICAL FEED
NONE
2161326-1
-
2119951-1
SMART APPLICATOR
SERVO
LATCH PLATE 12
1338685-1
2119949-1
SERVO LATCH PLATE
4
2119950-1
2119951-1
SMART APPLICATOR
FINE CRIMP HEIGHT ADJUST
A
A
SERVO LATCH PLATE
PNEUMATIC
CRIMP
WIRE
INSUL
SIZE
5-18022-5
-
-
-
-
-
1901094-3
2119653-1
1901094-3
-
2119653-1
2119641-1
3.60 mm [.142]
APPLICATOR INSTRUCTIONS
408-10389
1-1752354-8
-
1-1752354-8
-
2168400-6
2168400-6
-
2119799-1
-
(QUANTITY 2)
-
(QUANTITY 2)
-
-
-
-
-
2063440-1
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
6
-
-
TYPE
-
-
-
YAZAKI TERMINAL
TERMINAL DATA:
WIRE STRIP LENGTH
n
5.00-6.00 mm [.197-.236 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
(A)YAZAKI SPEC 7114-4031
-
-
3.56mm [.140 IN ]MAX
-
5.00-6.00 mm [.197-.236 IN]
TERMINAL
APPLICATION
SPECIFICATION
-
YAZAKI TERMINAL
(A) 7114-4031
C1__DWG_PN_1_0
C1__DWG_PN_1_1
-
(B)YAZAKI SPEC 7116-4031 Rev -
n
-
-
INSULATION DIAMETER RANGE
-
3.56mm [.140 IN ]MAX
-
-
-
-
-
-
-
TERMINALS APPLIED
TERMINALS APPLIED
TE TERMINAL
(A) 1949217-2
YAZAKI CRIMP SPECIFICATION
WIRE STRIP LENGTH
INSULATION DIAMETER RANGE
-
.187 TYPE UNSEALED FEMALE TERMINAL
TERMINAL NAME:
.187 TYPE UNSEALED MALE TERMINAL
TERMINAL NAME:
YAZAKI TERMINAL
TERMINAL DATA:
YAZAKI CRIMP SPECIFICATION
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
YAZAKI TERMINAL
TE TERMINAL
C1__DWG_PN_4_0
(B) 1949217-1
C1__DWG_PN_2_1
6
YAZAKI TERMINAL
C2__DWG_PN_1_0
(B) 7116-4031
C2__DWG_PN_1_1
C2__DWG_PN_2_0
TE TERMINAL
C2__DWG_PN_3_0
YAZAKI TERMINAL
-
C2__DWG_PN_4_0
-
C2__DWG_PN_2_1
-
WIRE
SIZE
1.25mm2
0.85mm2
0.50mm2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
1.50+/-0.05 [.059+/-.002]
1.40+/-0.05 [.055+/-.002]
1.30+/-0.05 [.051+/-.002]
CRIMP HEIGHT
REFERENCE SETTING
7.8
W1__DWG_CRIMP_HT_1
8.7
W1__DWG_CRIMP_HT_2
9.7
W1__DWG_CRIMP_HT_3
WIRE
SIZE
9
14 AWG OR 1.50mm2
W1__FA_SETTING_1
16 AWG OR 1.25mm2
W1__FA_SETTING_2
18 AWG OR 0.85mm2
W1__FA_SETTING_3
CRIMP HEIGHT
mm [INCH]
W2__DWG_WGAUGE_1
W2__DWG_WGAUGE_2
W2__DWG_WGAUGE_3
1.60+/-0.05 [.063+/-.002]
1.50+/-0.05 [.059+/-.002]
1.40+/-0.05 [.055+/-.002]
CRIMP HEIGHT
REFERENCE SETTING
W2__DWG_CRIMP_HT_1
W2__DWG_CRIMP_HT_2
W2__DWG_CRIMP_HT_3
-
9
7.1
-
W2__FA_SETTING_1
8.3
-
W2__FA_SETTING_2
9.4
-
W2__FA_SETTING_3
-
B
1
RECOMMENDED SPARE PARTS
2
GREASE BEARING SURFACES LIGHTLY
6
7
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
8
9
10
11
A
12
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
2151955
2151955
2151955
2151955
-
-4
-4
-5
-6
& 242.
& 252.
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
-
& 242.
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
1
1
1
1
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
1
-
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)
USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF
-
-
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
-
1
-77 -7
1
-
-6
1
-5
1
-2
1
2119957-2
8-21084-0
-1
PART NO
-
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
DESCRIPTION
1
2119957-2
1
8-21084-0_GATD
260
252
ITEM
NO
1
1
1
1
DIMENSIONS:
mm
& 4 of 4)
1
1
1
1
1
1
1
REF
1
1
1
1
2
1
3
1
4
2
1
1
1
-
-
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
-
1
66
P
LTR
DESCRIPTION
DATE
RELEASED
-
-
1
-
-
MATERIAL
-
-1
PART NO
-
2
1
1
-
-
-
1
-
-
1
-
1
1
1
1
-
-
-
1
1
-
-
-
1
1
2
-
1
1
1
2
1
1
1
1
-
1
1
1
1
-
1
1
1
1
-
1
-
1
1
1
-
1
1
2119640-1
2079988-1
2119641-1
2119798-1
1-22279-3
2119758-1
2119082-8
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-18028-2
2119944-1
455888-5
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
2079383-4
5-18022-5
1338685-1
2168400-1
2168083-3
5018030-1
811242-5
690753-2
18023-9
2119652-1
2119653-1
2119656-9
2119370-1
2079383-7
2119645-1
2119957-1
1-2119644-2
2119085-1
2119092-1
1752356-3
2079383-5
2161328-1
1-1320908-0
2119959-1
1-455888-0
1320928-6
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
318707-1
2-1633932-8
1-240641-9
2119757-9
1-238011-7
4-2119582-4
455888-8
1-1633664-0
-
-
1
1
REF REF REF REF
-
-
-
1
-
-
1
-
1
1
1
1
1
1
-6
1
1
1
1
-
1
1
1
1
-
1
1
1
1
-
1
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
1
-
1
1
2
-
-
-
1
1
-
1
1
1
-
-
1
1
1
-
2
1
1
-
4
2
1
1
1
4
2
1
1
1
4
1
1
1
-
2
3
1
-
4
1
3
1
-
2
1
3
-
1
2
1
1
1
1
2
-
1
1
-
-
-
1
1
2
1
-
1
-
-
1
REF REF
1
-
-
1
1
-
-
1
1
-
1
REF REF
1
-
1
1
-5
-2
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
4.30 .
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
-
-
-77 -7
ATLANTIC VERSION
AMP 4805 REV 31MAR2000
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
A
DWN
APVD
KH
11JUL2013
UG
2063440-1
-
-
-
2119799-1
F
F
2.60 mm [.102]
REVISIONS
DIST
A
-
APPLICATOR DATA
1
PART NUMBERS REQUIRED
PNEUMATIC FEED
SERVO
LATCH PLATE
2151955 -6
7- 2151955 -7
CONVERT TO
MECHANICAL
FINE CRIMP HEIGHT ADJUST
A
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
LOC
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
2151955 -1
D
6
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.1
0.02
0.005
0.0005
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
SPACER, CRIMPER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
PAWL, FEED
SHCS, LOW HEAD, RoHS, M4 X 12
SCR, SKT HD CAP, RoHS, M4 X 12.0
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
SPACER
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION F PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE
DWN
22MAY2013
CHK
22MAY2013
APVD
22MAY2013
K.HUANG
L.ZHANG
U.GUO
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
1
2119798-1
1
1-22279-3_SIMP
1
2119758
1
2119082-8
1
2079764
1
2119083
1
7-18023-7
2
2168400-6
1
2119580-1
1
2063440-1
1
2119740-2
..
1
1901094-3
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
1-18028-2
1
2119944-1
1
455888-5
1
2119956-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
2079383-4
1
5-18022-5
1
1338685-1
4
2168400-1
2
2168083-3
1
5018030-1
1
811242-5_OLD
1
690753-2
3
18023-9
1
2119652
1
2119653
1
2119656-9
1
2119370
1
2079383-7
1
2119645
1
2119957-1
1
1-2119644-2
1
2119085
1
2119092-1
1
1752356-3
2
2079383-5
1
2161328
1
1-1320908-0
1
2119959-1
1
1-455888-0
1
1320928-6
1
2168083-2
1
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
318707-1
1
2-1633932-8
1
1-240641-9
..
1
ITEM_6
1
2119757-9
1
1-238011-7
1
4-2119582-4
1
455888-8
1
1-1633664-0
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
2119641-1
250
249
248
247
246
245
244
243
242
241
240
239
238
213
198
172
166
164
163
137
136
135
133
119
117
82
71
67
66
63
62
60
59
56
54
53
52
51
50
49
48
47
46
44
41
40
39
38
37
35
34
33
32
30
29
28
24
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
1
2079988_GATD
DESCRIPTION
PRODUCT SPEC
-
1
2119640-1
Ocean Side Feed
Applicator
-
DRAWING NO
2151955
SCALE
1:1
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
A
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
-
FEED TYPE
MECHANICAL
6
A
DIMENSIONING AND TOLERANCING PER ASME Y14.5M-2009
D
6
2
247
246
260
44
7 252
245
35
244
7
249
53
166
163
50
8
242
82
1
136
2
2
2
2
6
3
1
56
TERMINAL SUPPORT LOCATION
28
5
41
135
198
66
2
164
A
67
11
213
33
24
SERVO FEEDER
NOT INCLUDED
B
4
51
4
117 REF
10
A
19
30
20
29
21
B
9
1
ITEM 30 LOCATED AT
REAR HOLES
12
241
CAM POSITIONS
13
47
30 REF
29 REF
1
11
11
30mm STROKE
30mm STROKE
30mm STROKE
3.43 0.50
[ 0.135
0.019 ]
C
52
SERVO
LATCH PLATE
REF
34 REF
2
172
2
1
137
133
-
D
8
7
59
240
-
-
243
63
238
C
APVD
62
39
56
A
SEE SHEET 1
DWN
37
38
59
PNEUMATIC
DATE
40
239
250
DESCRIPTION
119
46
32
34
54
8
1
60
54
10
1
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
248
48
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.1
0.02
0.005
0.0005
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
22MAY2013
CHK
22MAY2013
APVD
22MAY2013
K.HUANG
L.ZHANG
U.GUO
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean Side Feed
Applicator
-
DRAWING NO
2151955
SCALE
1:1
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
4
3
2
20
REVISION
DESCRIPTION
A
2- 2151955 -2
DIMENSIONING AND TOLERANCING PER ASME Y14.5M-2009
5
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
2- 2151955 -1
D
6
FEED TYPE
FINE CRIMP HEIGHT ADJUST
A
FINE CRIMP HEIGHT ADJUST
A
FINE CRIMP HEIGHT ADJUST
SERVO LATCH PLATE
2- 2151955 -7
A
FINE CRIMP HEIGHT ADJUST
NONE
CRIMP TOOLING KIT
MECHANICAL FEED
1338685-1
2161326-1
-
-
2119949-1
SERVO LATCH PLATE
1338685-1
2119951-1
SMART APPLICATOR
-
2161326-1
MECHANICAL FEED
-
2119949-1
PNEUMATIC FEED
1338685-1
2119950-1
-
-
2119950-1
2119951-1
SMART APPLICATOR
4
CRIMP
WIRE
INSUL
SIZE
1338685-1
-
-
-
-
-
5-18022-5
8- 2151955 -5
8- 2151955 -4
5-18022-5
8- 2151955 -5
8- 2151955 -4
5-18022-5
5-18022-5
-
-
2119641-2
1901094-3
-
2119653-2
1901094-3
-
2119653-2
2119641-2
-
-
2119799-1
3.60 mm [.142]
APPLICATOR INSTRUCTIONS
408-10389
1-1752354-8
-
1-1752354-8
-
2168400-6
2168400-6
-
2119799-1
-
-
(QUANTITY 2)
-
-
-
-
-
(QUANTITY 2)
-
-
-
-
2063440-1
-
6
-
-
-
-
TYPE
-
-
-
YAZAKI TERMINAL
TERMINAL DATA:
WIRE STRIP LENGTH
n
5.00-6.00 mm [.197-.236 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
(A)YAZAKI SPEC 7114-4031
-
-
3.56mm [.140 IN ]MAX
-
5.00-6.00 mm [.197-.236 IN]
TERMINAL
APPLICATION
SPECIFICATION
-
TE TERMINAL
(A) 1949217-2
YAZAKI TERMINAL
(A) 7114-4031
C1__DWG_PN_1_1
-
(B)YAZAKI SPEC 7116-4031 Rev -
n
-
-
INSULATION DIAMETER RANGE
-
3.56mm [.140 IN ]MAX
-
-
-
-
-
-
TERMINALS APPLIED
TERMINALS APPLIED
C1__DWG_PN_1_0
YAZAKI CRIMP SPECIFICATION
WIRE STRIP LENGTH
INSULATION DIAMETER RANGE
-
.187 TYPE UNSEALED FEMALE TERMINAL
TERMINAL NAME:
.187 TYPE UNSEALED MALE TERMINAL
TERMINAL NAME:
YAZAKI TERMINAL
TERMINAL DATA:
YAZAKI CRIMP SPECIFICATION
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
YAZAKI TERMINAL
TE TERMINAL
(B) 1949217-1
C1__DWG_PN_4_0
C1__DWG_PN_2_1
YAZAKI TERMINAL
(B) 7116-4031
C2__DWG_PN_1_0
C2__DWG_PN_1_1
C2__DWG_PN_2_0
TE TERMINAL
C2__DWG_PN_3_0
YAZAKI TERMINAL
-
C2__DWG_PN_4_0
-
C2__DWG_PN_2_1
-
WIRE
SIZE
1.25mm2
0.85mm2
0.50mm2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
1.50+/-0.05 [.059+/-.002]
1.40+/-0.05 [.055+/-.002]
1.30+/-0.05 [.051+/-.002]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
7.8
8.7
9.7
WIRE
SIZE
9
W1__FA_SETTING_1
W1__FA_SETTING_2
W1__FA_SETTING_3
14 AWG OR 1.50mm2
16 AWG OR 1.25mm2
18 AWG OR 0.85mm2
CRIMP HEIGHT
mm [INCH]
W2__DWG_WGAUGE_1
W2__DWG_WGAUGE_2
W2__DWG_WGAUGE_3
1.60+/-0.05 [.063+/-.002]
1.50+/-0.05 [.059+/-.002]
1.40+/-0.05 [.055+/-.002]
CRIMP HEIGHT
REFERENCE SETTING
W2__DWG_CRIMP_HT_1
W2__DWG_CRIMP_HT_2
W2__DWG_CRIMP_HT_3
7.1
8.3
9.4
-
9
-
6
-
W2__FA_SETTING_1
-
W2__FA_SETTING_2
W2__FA_SETTING_3
-
-
-
1
B
2
-
RECOMMENDED SPARE PARTS
-
GREASE BEARING SURFACES LIGHTLY
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
2151955 -4
2151955 -4
2151955 -5
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62
7
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139
8
9
10
11
A
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
-
-
1
6
-
& 242.
-
1
& 152.
-
1
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
1
1
-
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
-
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
1
1
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
1
1
P
-
1
1
-
1
LTR
DESCRIPTION
DATE
SEE SHEET 1
-
-
1
-
1
1
-
2
1
REF
-
-
-
1
-
-
1
-
1
1
1
-
-
-
-
-
1
-
-
-
1
1
2
-
1
1
1
-
1
1
1
1
1
1
1
1
-
1
1
1
-
1
1
2119782-1
2119640-1
2079988-1
1-22279-3
2119082-8
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2168400-5
2119653-2
1-2119656-0
2119650-1
2119092-2
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-18028-2
2119944-1
455888-5
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
5-18022-5
1338685-1
2168083-3
5018030-1
811242-5
690753-2
18023-9
2119652-1
2079383-7
2119645-1
2119957-1
1-2119644-2
1752356-3
2079383-5
2161328-1
1-1320908-0
2119959-1
1-455888-0
1320928-6
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
318707-1
2-1633932-8
1-240641-9
2119757-9
1-238011-7
4-2119582-4
455888-8
1-1633664-0
1
-
1
1
REF REF REF
-
-
1
1
1
-
1
-
1
1
1
1
1
1
1
1
1
-
1
1
1
1
-
1
1
1
1
-
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
-
1
1
1
1
-
1
1
1
-
-
1
1
1
-
2
1
1
1
1
2
1
1
1
1
2
1
3
1
-
2
1
3
-
-
2
1
3
-
1
2
1
3
1
1
2
1
1
1
-
2
-
1
1
1
1
-
1
1
-
1
REF
1
-
-
1
-
-
-
1
1
-
1
REF
-
1
1
-
-
1
1
-
-
1
1
1
-
1
1
1
1
4
-
1
1
1
4
-
1
1
1
4
-
-
1
1
4
1
1
1
1
-
1
1
1
1
1
1
DWN
APVD
-
-
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.1
0.02
0.005
0.0005
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
SPRING, COMPRESSION
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
SHCS, LOW HEAD, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, ASIAN STYLE, SIDE FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
SPACER, CRIMPER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, HEX HD CAP, M4 X 6.0
PAWL, FEED
SCR, SKT HD CAP, RoHS, M4 X 12.0
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
SPACER
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION F PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE
PART NO
-77 -27 -25 -22 -21
PACIFIC VERSION
AMP 4805 REV 31MAR2000
66
-
2063440-1
F
F
2.60 mm [.102]
A
-
-
APPLICATOR DATA
REVISIONS
DIST
PART NUMBERS REQUIRED
PNEUMATIC FEED
PNEUMATIC
2- 2151955 -5
A
CONVERT TO
MECHANICAL
SERVO
LATCH PLATE
7- 2151955 -7
APPLICATOR STYLE CONVERSION CHART
LOC
1
DWN
22MAY2013
CHK
22MAY2013
APVD
22MAY2013
K.HUANG
L.ZHANG
U.GUO
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
1
1-22279-3_SIMP
1
2119082-8
1
2079764
1
2119083
1
7-18023-7
2
2168400-6
1
2119580-1
1
2063440-1
1
2119740-2
..
1
1901094-3
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
8-21084-1_GATD
1
2119641-2
1
2119798-2
1
2079383-8
4
2168400-5
1
2119653-2
1
1-2119656-0
1
2119650
1
2119092-2
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
1-18028-2
1
2119944-1
1
455888-5
1
2119956-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
5-18022-5
1
1338685-1
2
2168083-3
1
5018030-1
1
811242-5_OLD
1
690753-2
3
18023-9
1
2119652
1
2079383-7
1
2119645
1
2119957-1
1
1-2119644-2
1
1752356-3
2
2079383-5
1
2161328
1
1-1320908-0
1
2119959-1
1
1-455888-0
1
1320928-6
1
2168083-2
1
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
318707-1
1
2-1633932-8
1
1-240641-9
..
1
ITEM_6
1
2119757-9
1
1-238011-7
1
4-2119582-4
1
455888-8
1
1-1633664-0
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
2079988_GATD
251
250
249
246
244
243
242
241
240
239
238
213
198
172
166
164
163
152
151
145
144
143
142
141
140
139
137
136
135
133
119
117
82
71
67
66
63
62
59
56
53
52
51
50
49
48
41
40
39
38
34
33
32
30
29
28
24
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
1
2119640-1
DESCRIPTION
PRODUCT SPEC
-
1
2119782
Ocean Side Feed
Applicator
-
DRAWING NO
2151955
SCALE
1:1
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
A
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
20
6
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
FEED TYPE
APVD
-
-
-
62
6
40
A
DIMENSIONING AND TOLERANCING PER ASME Y14.5M-2009
DWN
251
MECHANICAL
D
DATE
145
38
239
246
39
59
7
56
140
152
2
D
2
2
244
7 139
243
PNEUMATIC
250
53
2
8
249
242
2
6
3.43 0.50
[ 0.135
0.019 ]
63
238
A
166
50
163
REF
8
7
34
59
82
136
1
137
C
1
TERMINAL SUPPORT LOCATION
52
172
56
REF
2
3
51
C
1
4
28
SERVO
LATCH PLATE
5
41
240
133
4
135
198
164
66
2
A
33
SERVO FEEDER
NOT INCLUDED
213
A
24
B
67
11
19
10
30
20
9
21
117 REF
29
B
1
12
241
13
1
ITEM 30 LOCATED AT
REAR HOLES
11
30
CAM POSITIONS
30mm STROKE
REF
29
30mm STROKE
30mm STROKE
142
REF
141
151
32
34
143
8
1
144
143
10
1
119
11
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
48
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.1
0.02
0.005
0.0005
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
22MAY2013
CHK
22MAY2013
APVD
22MAY2013
K.HUANG
L.ZHANG
U.GUO
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean Side Feed
Applicator
-
DRAWING NO
2151955
SCALE
1:1
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
A
Similar pages