TE C-2151022 It is subject to change and the controlling engineering organization Datasheet

7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
5
4
3
2
20
REVISION
2151022 -1
DESCRIPTION
E
2151022 -2
FINE CRIMP HEIGHT ADJUST
E
2151022 -5
MECHANICAL FEED
NON-CRIMP HEIGHT ADJUST
2151022 -7
E
FINE CRIMP HEIGHT ADJUST
4
CRIMP TOOLING KIT
-
-
-
-
-
-
8- 2151022 -5
8- 2151022 -4
1338685-1
5-18022-5
1338685-1
-
-
5-18022-5
-
2119950-1
-
8- 2151022 -4
-
2119949-1
PNEUMATIC FEED
8- 2151022 -5
1338685-1
2161326-1
MECHANICAL FEED
NONE
2161326-1
5-18022-5
-
2119951-1
SMART APPLICATOR
SERVO
LATCH PLATE 12
1338685-1
2119949-1
SERVO LATCH PLATE
4
2119950-1
2119951-1
SMART APPLICATOR
FINE CRIMP HEIGHT ADJUST
E
D
SERVO LATCH PLATE
PNEUMATIC
5-18022-5
-
-
-
-
-
2119799-1
-
-
1901094-3
2119653-1
1901094-3
-
2119653-1
2119641-1
-
-
-
-
-
-
-
2119641-1
CRIMP
WIRE
INSUL
SIZE
-
-
-
2168400-6 (QUANTITY 2)
-
-
-
-
-
2168400-6 (QUANTITY 2)
-
2119799-1
-
-
-
2063440-1
8
-
-
-
-
-
-
-
-
-
-
-
TYPE
-
F
F
1.40 mm [.055]
1.78 mm [.070]
APPLICATOR INSTRUCTIONS
408-10389
-
TERMINAL DATA:
TERMINAL NAME:
TE TERMINAL
2.90-3.50 mm [.114-.138 IN]
TERMINAL
APPLICATION
SPECIFICATION
114-13000
-
TERMINALS APPLIED
TE TERMIANL
794606-1
1-794606-1
TERMINAL DATA:
CONTACT,RECEPTACLE,CRIMP SNAP-IN,MICRO MATE-N-LOCK
WIRE STRIP LENGTH
C
TE CRIMP SPECIFICATION
n
TERMINAL NAME:
INSULATION DIAMETER RANGE
-
-
-
-
TE TERMIANL
794606-3
1-794606-3
TERMINAL
APPLICATION
SPECIFICATION
TE TERMIANL
794606-1
1-794606-1
14
-
TERMINALS APPLIED
TE TERMIANL
-
TE CRIMP SPECIFICATION
-
CONTACT,RECEPTACLE,CRIMP SNAP-IN,MICRO MATE-N-LOCK
2.90-3.50 mm [.114-.138 IN]
13
TE TERMIANL
794606-2
1-794606-2
TE TERMINAL
WIRE STRIP LENGTH
0.89-1.52 mm [.035-.060 IN]
n
-
INSULATION DIAMETER RANGE
6
0.89-1.52 mm [.035-.060 IN]
-
-
-
-
-
-
-
13
TE TERMIANL
794606-2
1-794606-2
-
TE TERMIANL
794606-3
1-794606-3
-
TE TERMIANL
-
WIRE
SIZE
B
20 AWG
22 AWG
24 AWG
CRIMP HEIGHT
mm [INCH]
0.89+/-0.05[.035+/-.002]
0.79+/-0.05[.031+/-.002]
0.69+/-0.05[.027+/-.002]
1
RECOMMENDED SPARE PARTS
2
GREASE BEARING SURFACES LIGHTLY
CRIMP HEIGHT
REFERENCE SETTING
9
6.8
8.1
9.1
7
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-2151022-4
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-2151022-4
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-2151022-5
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-2151022-6
8
9
10
11
A
12
13
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
W1__FA_SETTING_2
W1__FA_SETTING_3
0.50mm2
0.35mm2
0.82+/-0.05[.032+/-.002]
0.78+/-0.05[.031+/-.002]
9
CRIMP HEIGHT
REFERENCE SETTING
7.9
7
-
& 252.
-
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
-
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
AMP 4805 REV 31MAR2000
-
W1__FA_SETTING_2
7
6
-
1
1
1
1
1
1
1
1
-
-77 -7
1
1
1
1
1
1
1
2
-6
1
1
1
1
1
1
1
1
2
-5
1
1
1
1
1
1
1
1
1
1
1
-
-2
-
2119957-2
8-21084-0
2119640-1
2079988-1
2119641-1
2119798-1
1-22279-3
2119758-1
2119082-9
2079764-1
2119083-1
18023-1
7-18023-7
2168400-6
-1
PART NO
1
1
1
1
1
1
1
1
-
THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER
REQUIREMENT.
IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY.
THIS
CUSTOMIZED CRIMP PARMETER IS NOT LISED AS AN APPROVED APPLICATION WITHIN A
TE
CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIEDTED
ACCORDING TO
TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022.
TE CONNECTIVITY
EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT WILL PERFORM
SIMILARLY TO
VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN TE CONNECTIVITY
APPLICATION
SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF
MERCHANTABILITY OR
FITNESS FOR PARTICULAR PURPOSE.
AS SUCH, IT IS HIGHLY RECOMMEDNED THAT THE CUSTOMER
PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE
SPECIFIC
APPLICATION.
-
TERMINAL LUBRICANT IS RECOMMENDED.
-
W1__FA_SETTING_1
8.1
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
-
6
14
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
W1__FA_SETTING_1
CRIMP HEIGHT
mm [INCH]
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
WIRE
SIZE
REVISIONS
DIST
A
66
P
LTR
2063440-1
-
APPLICATOR DATA
1
PART NUMBERS REQUIRED
PNEUMATIC FEED
SERVO
LATCH PLATE
2151022 -6
7- 2151022 -7
CONVERT TO
MECHANICAL
FINE CRIMP HEIGHT ADJUST
E
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
LOC
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
PART
NUMBER
D
6
-
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 5.0
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
DESCRIPTION
1
2119957-2
1
8-21084-0_GATD
1
2119640-1
1
2079988_GATD
1
2119641-1
1
2119798-1
1
1-22279-3_SIMP
1
2119758
1
2119082-9
1
2079764
1
2119083
1
18023-1
1
7-18023-7
2
2168400-6
260
252
250
249
248
247
246
245
244
243
242
241
241
240
1
-
1
-
1
-
1
-
1
-
1
1
1
-
1
1
1
1
ITEM
NO
-
1
REF
1
2
1
1
1
1
1
1
4
1
2
4
1
3
2
1
-
4
2
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
2
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
-
-
-
-
-
1
1
1
1
-
1
-
2
1
1
1
REF REF REF REF
-
-
-
1
-
-
-
1
1
1
1
1
1
-6
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
2
2
1
1
2
2
2
1
1
2
2
1
1
1
2
2
2
1
1
2
1
2
1
2
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
1
-
1
1
2
-
-
-
2
1
-
1
4
2
-
-
1
4
2
-
1
1
4
-
1
1
-
2
2
1
-
4
3
2
1
-
1
3
2
-
4
1
3
1
2
4
1
2
1
2
4
-
4
1
2
-
1
4
-
4
1
1
4
2
1
1
1
-
1
1
1
4
1
1
1
1
1
1
1
1
-
1
1
1
2
-
1
1
1
2
REF REF
1
-
1
2
1
-
-
1
2
-
-
1
1
-
1
REF REF
1
-
1
1
1
-5
-2
mm
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
MR
GB
E
ECR-15-002256
11FEB2015
JH
GB
E1
ECR-15-014224
30SEP2015
KH
JT
PART NO
-
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SCR, SKT HD CAP, RoHS, M5 X 65
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
ASSY, LUBRICATOR, SIDE FEED
SPRING, COMPRESSION
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SPACER, CRIMPER
SPACER
DOCUMENTATION PACKAGE
WASHER, SPRG LOCK, REG M3
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, SKT HD CAP, RoHS, M3 X 8.0
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, SET, FLT POINT M5 X 20.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
FEED PAWL
SHCS, LOW HEAD, RoHS, M4 X 12
SCR, SKT HD CAP, RoHS, M4 X 16
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
HEX HEAD, FLANGED, M5 x 8mm LONG
PLATE, REAR STRIP GUIDE
SPACER, CRIMPER
SPRING, COMPRESSION
LEVER, DRAG RELEASE
DRAG, TERMINAL
GUIDE, FRONT STRIP
FRONT STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
HOLD DOWN, TERMINAL
FLOATING SHEAR, REAR
SCR, SKT HD CAP, RoHS, M3 X 6
PLATE,REAR SHEAR
SHEAR HOLDER, REAR
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
SPACER
DEPRESSOR SHEAR, REAR
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION F PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
DWN
16NOV2011
CHK
16NOV2011
APVD
16NOV2011
L.ZHANG
L.ZHANG
S.XI
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
1
2119740-2
..
1
1901094-3
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
2168083-6
2
1-18028-2
1
2119944-1
1
2119955-1
1
SIMP_1-22281-8
1
980371-4
1
455888-5
1
240641-5
1
2119956-1
4
18026-1
1
2119740-1
2
2168078-1
4
2168083-1
1
2119793
3
992763-5
2
2-18032-5
1
2079383-4
1
5-18022-5
1
1338683-1
4
2168400-1
2
2168083-8
3
18023-9
1
2119652
1
2119653
1
2119656-9
1
2119370
1
2079383-7
1
2119645
1
2119957-1
1
1-2119644-4
1
2119085
1
2119092-1
1
2161328
1
1901091-1
1
1-455888-0
2
SIMP_1-22284-0
1
356835-1
1
240792-1
1
189124-7
1
690438-1
1
2168083-2
1
1-18028-2
1
2119533
1
5-690518-1
1
2-690463-3
2
1-2168083-1
1
1-690691-1
1
2119862
2
2119806
2
SIMP_3-22280-3
2
1-356885-4
1
2119805-1
1
1803095-1
1
4-1333201-0
1
3-240641-7
1
690468-1
1
2119757-1
1
2-238011-0
1
1-2119582-2
1
455888-5
1
5-456402-4
239
238
213
198
172
166
164
163
137
136
135
133
124
119
117
113
96
83
82
81
71
68
67
66
65
63
62
61
60
59
56
54
53
49
48
47
46
44
41
40
39
38
37
35
32
29
28
27
26
25
24
23
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
2063440-1
TE Connectivity
APPLICATION SPEC
-
1
2119580-1
DESCRIPTION
PRODUCT SPEC
-
APVD
12JAN2015
-1
-
DWN
ECR-15-000397
1
-
-
-
1
-
DATE
D
2119580-1
2063440-1
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
2168083-6
1-18028-2
2119944-1
2119955-1
1-22281-8
980371-4
455888-5
240641-5
2119956-1
18026-1
2119740-1
2168078-1
2168083-1
2119793-1
992763-5
2-18032-5
2079383-4
5-18022-5
1338683-1
2168400-1
2168083-8
18023-9
2119652-1
2119653-1
2119656-9
2119370-1
2079383-7
2119645-1
2119957-1
1-2119644-4
2119085-1
2119092-1
2161328-1
1901091-1
1-455888-0
1-22284-0
356835-1
240792-1
189124-7
690438-1
2168083-2
1-18028-2
2119533-1
5-690518-1
2-690463-3
1-2168083-1
1-690691-1
2119862-1
2119806-1
3-22280-3
1-356885-4
2119805-1
1803095-1
4-1333201-0
3-240641-7
690468-1
2119757-1
2-238011-0
1-2119582-2
455888-5
5-456402-4
1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
& 4 of 4)
-
-77 -7
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
-
-
DESCRIPTION
Ocean Side Feed
Applicator
-
DRAWING NO
2151022
SCALE
1:2
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
E1
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
REVISIONS
DIST
A
ALL RIGHTS RESERVED.
1
66
P
LTR
-
FEED TYPE
MECHANICAL
250
246
39
2
260
44
7 252
245
35
244
7
53
A
247
38
59
249
6
238
166
8
242
81
-
7
82
1
2
2
2
2
2
1
137
C
D
18
163
136
C
2
3
172
1
4
56
SERVO
LATCH PLATE
133
4
28
5
41
135
17
198
65
2
164
11
23
24
SERVO FEEDER
NOT INCLUDED
10
96
83
A
66
241
67
13
11
19
26
15
B
1
16
21
27
1
119
213
20
117 REF
1
12
68
A
14
1
54
25
24
9
61
REF
23
29 REF
241
13
30mm STROKE
30mm STROKE
113
29
124
32
46
8
1
60
54
10
1
119
1
11
11
CARRIER STRIP
ASSEMBLY LOCATION
248
48
REF
1
12
CAM POSITIONS
47
-
-
243
63
59
30mm STROKE
APVD
40
239
PNEUMATIC
B
SEE SHEET 1
DWN
62
56
240
DATE
37
A
D
DESCRIPTION
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
16NOV2011
CHK
16NOV2011
APVD
16NOV2011
L.ZHANG
L.ZHANG
S.XI
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean Side Feed
Applicator
-
DRAWING NO
2151022
SCALE
1:2
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
E1
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
5
4
3
2
20
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
PART
NUMBER
REVISION
2- 2151022 -1
DESCRIPTION
E
2- 2151022 -2
D
6
FEED TYPE
FINE CRIMP HEIGHT ADJUST
E
FINE CRIMP HEIGHT ADJUST
E
FINE CRIMP HEIGHT ADJUST
2- 2151022 -7
E
FINE CRIMP HEIGHT ADJUST
NONE
CRIMP TOOLING KIT
PNEUMATIC FEED
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC
2- 2151022 -5
D
CONVERT TO
MECHANICAL
SERVO
LATCH PLATE
7- 2151022 -7
APPLICATOR STYLE CONVERSION CHART
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC FEED
4
-
-
CRIMP
WIRE
INSUL
SIZE
1.78 mm [.070]
APPLICATOR INSTRUCTIONS
408-10389
2119950-1
1338685-1
2161326-1
-
2119951-1
2119949-1
2119951-1
2161326-1
2119949-1
2119950-1
-
-
5-18022-5
-
8- 2151022 -5
8- 2151022 -4
1338685-1
5-18022-5
-
8- 2151022 -5
-
8- 2151022 -4
1338685-1
5-18022-5
1338685-1
5-18022-5
-
-
-
-
-
2119641-2
2119799-1
-
-
1901094-3
-
2119653-2
2119799-1
-
-
-
-
8
-
-
2119641-2
-
2168400-6 (QUANTITY 2)
-
2119653-2
-
-
-
-
-
-
-
1901094-3
2168400-6 (QUANTITY 2)
-
-
-
2063440-1
-
-
-
7
-
-
-
-
TYPE
-
7
-
TERMINAL NAME:
2.90-3.50 mm [.114-.138 IN]
TERMINAL
APPLICATION
SPECIFICATION
114-13000
n
-
TERMINALS APPLIED
TE TERMIANL
794606-1
1-794606-1
TE CRIMP SPECIFICATION
TERMINAL DATA:
CONTACT,RECEPTACLE,CRIMP SNAP-IN,MICRO MATE-N-LOCK
WIRE STRIP LENGTH
C
-
TE TERMINAL
TERMINAL NAME:
INSULATION DIAMETER RANGE
0.89-1.52 mm [.035-.060 IN]
-
TERMINAL
APPLICATION
SPECIFICATION
-
12
TE TERMIANL
794606-2
1-794606-2
TE TERMIANL
794606-3
1-794606-3
TE TERMIANL
794606-1
1-794606-1
13
-
TERMINALS APPLIED
TE TERMIANL
-
TE CRIMP SPECIFICATION
-
CONTACT,RECEPTACLE,CRIMP SNAP-IN,MICRO MATE-N-LOCK
2.90-3.50 mm [.114-.138 IN]
-
-
TE TERMINAL
WIRE STRIP LENGTH
n
-
INSULATION DIAMETER RANGE
-
0.89-1.52 mm [.035-.060 IN]
-
-
-
-
-
-
-
12
TE TERMIANL
794606-2
1-794606-2
TE TERMIANL
794606-3
1-794606-3
-
TE TERMIANL
-
6
-
WIRE
SIZE
WIRE
SIZE
20 AWG
22 AWG
24 AWG
1
B
2
CRIMP HEIGHT
mm [INCH]
0.89+/-0.05[.035+/-.002]
0.79+/-0.05[.031+/-.002]
0.69+/-0.05[.027+/-.002]
9
CRIMP HEIGHT
REFERENCE SETTING
6.8
7
8
9
10
A
11
12
9
CRIMP HEIGHT
REFERENCE SETTING
8.1
9.1
7.9
8.1
-
13
-
& 152.
-
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
-
THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER
REQUIREMENT.
IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY.
THIS
CUSTOMIZED CRIMP PARMETER IS NOT LISED AS AN APPROVED APPLICATION WITHIN A
TE
CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIEDTED
ACCORDING TO
TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022.
TE CONNECTIVITY
EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT WILL PERFORM
SIMILARLY TO
VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN TE CONNECTIVITY
APPLICATION
SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF
MERCHANTABILITY OR
FITNESS FOR PARTICULAR PURPOSE.
AS SUCH, IT IS HIGHLY RECOMMEDNED THAT THE CUSTOMER
PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE
SPECIFIC
APPLICATION.
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.
6
-
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
2
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-77 -27 -25 -22 -21
2119782-1
2119640-1
2079988-1
1-22279-3
2119082-9
2079764-1
2119083-1
18023-1
7-18023-7
2168400-6
2119580-1
2063440-1
PART NO
-
1
-
1
-
1
-
-
1
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
SPRING, COMPRESSION
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 5.0
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
DESCRIPTION
1
2119782
1
2119640-1
1
2079988_GATD
1
1-22279-3_SIMP
1
2119082-9
1
2079764
1
2119083
1
18023-1
1
7-18023-7
2
2168400-6
1
2119580-1
1
2063440-1
251
250
249
246
244
243
242
241
241
240
239
238
-
1
-
1
1
-
1
-
-
ITEM
NO
P
1
1
1
1
-
1
-
-
LTR
DESCRIPTION
DATE
SEE SHEET 1
1
-
-
-
1
REF
-
2
1
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2168400-5
2119653-2
1-2119656-0
2119650-1
2119092-2
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
2168083-6
1-18028-2
2119944-1
2119955-1
1-22281-8
980371-4
455888-5
240641-5
2119956-1
18026-1
2119740-1
2168078-1
2168083-1
2119793-1
992763-5
2-18032-5
5-18022-5
1338683-1
2168083-8
18023-9
2119652-1
2079383-7
2119645-1
2119957-1
1-2119644-4
2161328-1
1901091-1
1-455888-0
1-22284-0
356835-1
240792-1
189124-7
690438-1
2168083-2
1-18028-2
2119533-1
5-690518-1
2-690463-3
1-2168083-1
1-690691-1
2119862-1
2119806-1
3-22280-3
1-356885-4
2119805-1
1803095-1
4-1333201-0
3-240641-7
690468-1
2119757-1
2-238011-0
1-2119582-2
455888-5
5-456402-4
-
1
1
REF REF REF
-
-
1
1
1
-
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
2
2
1
1
2
2
2
1
1
2
2
2
1
1
2
2
2
1
1
2
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
-
1
1
2
1
-
1
1
2
-
-
1
1
2
-
2
1
-
2
3
2
-
-
1
3
2
-
4
1
3
2
2
4
1
3
1
2
4
1
4
1
2
4
1
4
-
2
1
1
4
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
2
-
1
1
1
2
REF
1
-
1
2
-
-
-
1
2
-
-
1
1
-
1
REF
-
1
1
-
-
1
1
-
-
1
1
1
-
1
1
1
1
4
-
1
1
1
4
-
1
1
1
4
-
-
1
1
4
1
1
1
1
-
1
1
1
1
1
1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
& 2 of 4)
-
DWN
APVD
-
-
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
SHCS, LOW HEAD, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, ASIAN STYLE, SIDE FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SCR, SKT HD CAP, RoHS, M5 X 65
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
ASSY, LUBRICATOR, SIDE FEED
SPRING, COMPRESSION
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SPACER, CRIMPER
SPACER
DOCUMENTATION PACKAGE
WASHER, SPRG LOCK, REG M3
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, SKT HD CAP, RoHS, M3 X 8.0
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, SET, FLT POINT M5 X 20.0
SCR, HEX HD CAP, M4 X 6.0
FEED PAWL
SCR, SKT HD CAP, RoHS, M4 X 16
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
HEX HEAD, FLANGED, M5 x 8mm LONG
PLATE, REAR STRIP GUIDE
SPACER, CRIMPER
SPRING, COMPRESSION
LEVER, DRAG RELEASE
DRAG, TERMINAL
GUIDE, FRONT STRIP
FRONT STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
HOLD DOWN, TERMINAL
FLOATING SHEAR, REAR
SCR, SKT HD CAP, RoHS, M3 X 6
PLATE,REAR SHEAR
SHEAR HOLDER, REAR
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
SPACER
DEPRESSOR SHEAR, REAR
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION F PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
PART NO
-77 -27 -25 -22 -21
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
AMP 4805 REV 31MAR2000
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-2151022-4
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-2151022-4
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-2151022-5
TERMINAL LUBRICANT IS RECOMMENDED.
-
W1__FA_SETTING_2
W1__FA_SETTING_3
GREASE BEARING SURFACES LIGHTLY
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
-
W1__FA_SETTING_1
-
RECOMMENDED SPARE PARTS
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139
-
W1__FA_SETTING_2
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
0.82+/-0.05[.032+/-.002]
0.78+/-0.05[.031+/-.002]
-
W1__FA_SETTING_1
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
0.50mm2
0.35mm2
CRIMP HEIGHT
mm [INCH]
66
-
2063440-1
-
TERMINAL DATA:
A
PART NUMBERS REQUIRED
F
F
1.40 mm [.055]
REVISIONS
DIST
-
-
APPLICATOR DATA
LOC
1
DWN
16NOV2011
CHK
16NOV2011
APVD
16NOV2011
L.ZHANG
L.ZHANG
S.XI
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
8-21084-1_GATD
1
2119641-2
1
2119798-2
1
2079383-8
4
2168400-5
1
2119653-2
1
1-2119656-0
1
2119650
1
2119092-2
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
2168083-6
2
1-18028-2
1
2119944-1
1
2119955-1
1
SIMP_1-22281-8
1
980371-4
1
455888-5
1
240641-5
1
2119956-1
4
18026-1
1
2119740-1
2
2168078-1
4
2168083-1
1
2119793
3
992763-5
2
2-18032-5
1
5-18022-5
1
1338683-1
2
2168083-8
3
18023-9
1
2119652
1
2079383-7
1
2119645
1
2119957-1
1
1-2119644-4
1
2161328
1
1901091-1
1
1-455888-0
2
SIMP_1-22284-0
1
356835-1
1
240792-1
1
189124-7
1
690438-1
1
2168083-2
1
1-18028-2
1
2119533
1
5-690518-1
1
2-690463-3
2
1-2168083-1
1
1-690691-1
1
2119862
2
2119806
2
SIMP_3-22280-3
2
1-356885-4
1
2119805-1
1
1803095-1
1
4-1333201-0
1
3-240641-7
1
690468-1
1
2119757-1
1
2-238011-0
1
1-2119582-2
1
455888-5
1
5-456402-4
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
2
21045-3
213
198
172
166
164
163
152
151
145
144
143
142
141
140
139
137
136
135
133
124
119
117
113
96
83
82
81
71
68
67
66
65
63
62
61
59
56
53
49
48
41
40
39
38
32
29
28
27
26
25
24
23
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
..
1
1901094-3
DESCRIPTION
PRODUCT SPEC
-
1
2119740-2
Ocean Side Feed
Applicator
-
DRAWING NO
2151022
SCALE
1:2
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
E1
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
5
4
3
2
20
LOC
1
REVISIONS
DIST
A
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
20
6
66
P
LTR
-
FEED TYPE
APVD
-
-
-
40
145
38
239
246
39
59
140
152
7
56
2
D
2
2
244
7 139
243
PNEUMATIC
250
2
53
6
238
A
166
8
249
242
2
63
81
18
163
7
59
82
136
1
137
C
1
2
172
C
3
56
1
4
28
SERVO
LATCH PLATE
5
41
240
133
4
135
17
198
67
A
24
96
10
26
241
2
11
23
83
SERVO FEEDER
NOT INCLUDED
66
68
A
13
213
119
19
11
20
16
15
21
117 REF
27
14
25
1
B
1
1
143
61
9
CAM POSITIONS
24
1
REF
23
REF
12
29 REF
241
30mm STROKE
30mm STROKE
142
1
12
164
65
30mm STROKE
SEE SHEET 1
DWN
62
A
B
DATE
251
MECHANICAL
D
DESCRIPTION
13
113
151
29
124
32
141
8
1
144
143
10
1
119
1
11
11
CARRIER STRIP
ASSEMBLY LOCATION
48
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
16NOV2011
CHK
16NOV2011
APVD
16NOV2011
L.ZHANG
L.ZHANG
S.XI
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean Side Feed
Applicator
-
DRAWING NO
2151022
SCALE
1:2
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
E1