GT Sensors Precision Gear Tooth and Encoder Sensors NVE’s GT Sensor products are based on a Low Hysteresis GMR sensor material and are designed for use in industrial speed applications where magnetic detection of gear teeth and magnetic encoder wheels is required. GT Sensors with both analog and digital outputs are available. The analog parts feature the large signal and robust characteristics which NVE’s GMR materials are known for (NVE’s GMR sensors are not damaged by extremely large magnetic fields). The sensor elements themselves are designed to provide usable output with even the smallest gear teeth. Single and double output versions are available; the second output is phase shifted with respect to the first, to provide quadrature for determining direction. The digital sensors take advantage of the high performance characteristics of GMR sensors to provide a 50% duty cycle output with a wide tolerance in airgap and temperature variations. GT Sensors are available in low-profile MSOP8, TDFN SO8, and TDFN6 packages, in order to fit into the tightest possible spaces. An evaluation kit is available, containing a selection of sensors, magnets, and PCBs, so that the user can test the parts in their application - 46 www.nve.com phone: 952-829-9217 fax: 952-829-9189 ABL Sensors Single/Double Bridge Gear Tooth And Encoder Sensors Features: • • • • • • • Large Airgap Direct Analog Output DC (Zero Speed) Operation Sine / Cosine Outputs Precise Spacing and Phase Shifting Between Sensor Elements Excellent Temperature and Voltage Performance Small, Low-Profile Surface Mount Packages Applications: • • • Linear and Angular Speed Sensing Linear and Angular Position Sensing Direction Detection Description: The ABL-Series GT Sensors are differential sensor elements that provide an analog sinusoidal output signal when used with a bias magnet and gear tooth or a magnetic encoder. These chips use NVE’s proprietary GMR sensor elements featuring an extremely large output signal from the raw sensor element, which is stable over the rated temperature and voltage range. As a result, ABL-Series GT Sensors feature excellent airgap performance and an extremely stable operating envelope as well as the robust reliability characteristics that NVE sensors are known for. Three different standard spacings are available for use with fine and coarse pitch encoders and gear teeth. Both single bridge and double bridge configurations are also available. Double bridges are used to generate sine/cosine outputs. In addition to the standard spacings, NVE can provide custom spacings and multiple sensor elements tailored to the individual customer’s application for a nominal design and tooling charge. Contact NVE for further details. For digital output applications, these sensors can be used with NVE’s DD001-12 signal processing IC which converts their output into a 50% duty cycle modulated current signal. This IC allows placement of the ABL sensor in a very small housing with wires running from the sensor to the signal processing IC in a remote location. Thus ABL-Series sensors can be used in M8 and smaller housings. - 47 www.nve.com phone: 952-829-9217 fax: 952-829-9189 Specifications: Parameter Single Bridge Resistance at 25°C Input Voltage Operating Temperature Range Offset Voltage Linear Range Linearity of Output Hysteresis Saturation of GMR Sensor Elements Single Resistor Sensitivity Max Output Temperature Coefficient of Resistance ESD Storage Temperature Range Min 4K 1 <1 -50 -4 ±5 98 Typ 5K Max 7K 1 30 +150 +4 ±100 2 +180 -180 .04 80 +0.11 400 -65 +170 Unit Ohms Volts °C mV/V Oe 2 % 2 % 3 Oe 4 %∆R/Oe mV/V %/°C 5 V °C Notes: 1. ABL-Series sensors have a purely ratiometric output. They will operate with input voltages of 0.1 V or lower. The output signal will scale proportionally with the input voltage. Maximum voltage will be limited by the power dissipation allowable in the package and user installation. See the package section for more details. 2. 3. Linearity and Hysteresis measured across linear operating range, unipolar operation. Application of a magnetic field in excess of this value will saturate the GMR sensor elements and no further output will be obtained. No damage occurs to the sensor elements when saturated. NVE GMR sensors will not be damaged by any large magnetic field. 4. Percent change in resistance with application of 1 Oersted of magnetic field; corresponds to an 8% change in resistance with 200 Oersteds of applied magnetic field (1 Oersted = 1 Gauss in air, or 0.1 milliTesla). 5. Pin-to-pin voltage, Human Body Model for ESD. - 48 www.nve.com phone: 952-829-9217 fax: 952-829-9189 Center of Die and Package 0.125 IC Drawings: 0.140 ABL004 1.000 0.500 ABL005 0.500 0.250 ABL014 1.000 1.000 0.250 0.250 0.500 ABL015 0.500 0.500 0.125 0.125 0.250 - All dimensions in mm - All resistors are 5kΩ - Sensor elements are located symmetrically about the center of the IC. Note: ABL006 ABL016 Sensor Element Size and Spacing Not Shown - 49 www.nve.com phone: 952-829-9217 fax: 952-829-9189 Schematics: VCC ABL004, ABL005, ABL006 Schematic R4 R1 OUT- OUT+ R3 R2 GND VCC1 VCC2 ABL014, ABL015, ABL016 Schematic (Dual Bridge) R4 R8 R1 OUT-1 OUT+1 OUT-2 R3 R2 R5 OUT+2 R7 R6 GND1 GND2 Part Numbers and Configurations: Part Number ABL004-00 ABL005-00 ABL006-00 ABL014-00 ABL015-00 ABL016-00 ABL004-10 ABL005-10 ABL006-10 ABL014-10 ABL015-10 ABL016-10 Single or Dual Bridge Single Single Single Dual Dual Dual Single Single Single Dual Dual Dual Element Spacing (Microns) 1000 500 300 1000 500 300 1000 500 300 1000 500 300 Phase Shift Between Bridges (Microns) NA NA NA 500 250 150 NA NA NA 500 250 150 Package Marking FDB FDC FDL FDD FDF FDM FDG FDH FDN FDJ FDK FDP - 50 www.nve.com phone: 952-829-9217 fax: 952-829-9189 Packages: The ABL-Series parts are available in MSOP8 and TDFN6 packages. Please see the package drawing section in the Appendix for dimensions. Please note that for dual differential sensors in the TDFN package the power and ground connections for both bridges are common. Pin Configuration: Direction of Sensitivity MSOP8 Package Out+ VCC No Connect ABL004-00, ABL005-00, ABL006-00 No Connect Ground Ground1 No Connect Out-1 No Connect Out+1 Out- VCC2 Out+2 ABL014-00, ABL015-00, ABL016-00 Out-2 Ground2 VCC1 Direction of Sensitivity TDFN6 Package Out+ VCC1 VCC2 Ground1, VCC Ground2 No Connect Gnd ABL004-10, ABL005-10, ABL006-10 No Connect Out-1 Out- Out+1 ABL014-10, ABL015-10, ABL016-10 Out+2 Out-2 - 51 www.nve.com phone: 952-829-9217 fax: 952-829-9189 AKL Sensors Digital Output Gear Tooth And Encoder Sensors Features: • • • • • • Large Airgap 50% Duty Cycle DC (Zero Speed) Operation Precise Spacing Between Sensor Elements Excellent Temperature and Voltage Performance Small, Low-Profile Surface Mount Package Applications: • • • • Anti-lock Brake System Sensors Transmission Speed Sensors Industrial Linear and Angular Speed Sensing Linear and Angular Position Sensing Description: NVE offers these products specifically for use as sensors for gear tooth wheels or magnetic encoders with a digital output signal. The pulse output from the sensor corresponds with the gear teeth passing in front of it. When a gear tooth or magnetic pole is in front of the sensor, the sensor’s output goes high; when the gear tooth or magnetic pole moves away, the output returns to low. This repeats at every tooth/pole resulting in a pulse train output that provides speed information from the gear or encoder. Three part numbers are currently available: the AKL001-12 is designed for gear teeth or encoders with a pitch of 2.5 to 6 mm, the AKL002-12 for a pitch of 1 to 2.5 mm, and the AKL003-12 for a pitch of 0.6 to 1.5 mm. In order to minimize the number of wires leading to the sensor, the part is configured as a two-wire device. The two output states are indicated with a change of current through the part. Therefore, when the part is in the digital low state, current is about 3 mA. When the part is in the digital high state, the current increases to about 10 mA. If necessary, the two-wire output of the AKL-Series parts can be easily converted to a three-wire current sinking output with the circuit shown in the GT Sensor applications section. The parts are rated for the full automotive and industrial temperature range, -40°C to +150°C. They feature reverse battery protection and have an operational voltage range of 4.5V to 36V. They operate from DC to 10 kHz. The parts are available in low-profile, surface mount TDFN SO8 packages. - 52 www.nve.com phone: 952-829-9217 fax: 952-829-9189 Specifications: Parameter Input Voltage Supply Current in Off State (Input Voltage=12V) Supply Current in On State (Input Voltage=12V) Output Duty Cycle Operating Temperature Range AKL001-12 Airgap, Over Full Temperature and 4 Voltage Range AKL002-12 Airgap, Over Full Temperature and 4 Voltage Range AKL003-12 Airgap, Over Full Temperature and 4 Voltage Range Frequency of Operation ESD Min 4.5 3.2 Typ 4.0 Max 36 4.8 Unit 1 Volts 2 mA 7.0 8.0 9.0 mA 40 -40 1.0 50 60 +150 3.5 % °C mm 1.0 2.5 mm 1.0 2.0 mm 10K Hz 3 V 0 2000 2 Absolute Maximum Ratings Parameter Limit Supply Voltage 45V Reverse Battery Voltage -60V Continuous Output Current 16mA Junction Temperature Range -40°C to +170°C Storage Temperature Range -65°C to +170°C Signal Output 10 Current Output (mA) 5 Time Notes: 1. The supply voltage must appear across the power and ground terminals of the part. Any additional voltage drop due to the presence of a series resistor is not included in this specification. 2. Supply currents can be factory programmed to different levels, for example 3 mA and 6 mA, or 7 mA and 14 mA; contact NVE for details. 3. Pin-to-pin voltage, Human Body Model for ESD 4. Airgap measured with standard ferrous gear tooth; contact NVE for details. - 53 www.nve.com phone: 952-829-9217 fax: 952-829-9189 IC Drawings: The AKL-Series products use the ABL sensor elements described earlier in this section. The AKL00112 part uses the ABL004 sensor element, the AKL002-12 uses the ABL005 sensor element, and the AKL003-12 uses the ABL006 sensor element. Please see the IC drawings in the ABL-Series section for more information. Part Numbers and Configurations: Single or Dual Bridge Single Single Single Part Number AKL001-12 AKL002-12 AKL003-12 Element Spacing (Microns) 1000 500 300 Marking Part Number Part Number Part Number Schematic: A block diagram of the AKL-Series parts is shown below: 3.3V Voltage Regulator Switching Current Source GMR Bridge A EEPROM Gain Offset Detector A Current Level Packages: The AKL-Series parts are available in the TDFN8 SO8 package. Please see the package drawing section in the Appendix for dimensions. - 54 www.nve.com phone: 952-829-9217 fax: 952-829-9189 Pin Configuration: TDFN8-SO8 Package TEST TEST TEST TEST AKL001-12 AKL002-12 AKL003-12 BRIDGE+ BRIDGEVCC Note: Bridge + and Bridge - are provided for analysis purposes only. NVE does not recommend connecting these pins in a production product for ESD and loading reasons. Also, all pins labeled “Test” must be floating, i.e., not connected to each other or any other circuit node. GND Sensitivity - 55 www.nve.com phone: 952-829-9217 fax: 952-829-9189