Wall DCMFW03-05S05 3 watts dc/dc converter single and dual output Datasheet

DCMFW03 SERIES
3 Watts
DC/DC Converter
Single and Dual Output
Rev A
FEATURES
•
•
•
•
Wide 2:1 Input Voltage Range
Ultra-Compact DIP-8 Package
Fully Regulated Output Voltage
No Minimum Load Requirement
• Over Load and Short Circuit Protection
• RoHS and REACH Compliant
• UL/cUL/IEC/EN 60950-1 Safety Approval
& CE Marking
DESCRIPTION
Size: 0.55in x 0.55in x 0.31in (14mm x 14mm x 8mm)
The DCMFW03 series of DC/DC converters offers up to 3 watts of output power in an
ultra-compact 0.55” x 0.55” x 0.31” DIP-8 package. This series consists of single and
dual fully regulated outputs and a wide 2:1 input voltage range. Each model in this
series is RoHS and REACH compliant, has over load and short circuit protection, and
requires no minimum load. This series has UL/cUL/IEC/EN 60950-1 safety approvals
and CE marking.
MODEL SELECTION TABLE
Single Output Models
Model Number
DCMFW03-05S033
DCMFW03-05S05
DCMFW03-05S12
DCMFW03-05S15
DCMFW03-12S033
DCMFW03-12S05
DCMFW03-12S12
DCMFW03-12S15
DCMFW03-24S033
DCMFW03-24S05
DCMFW03-24S12
DCMFW03-24S15
DCMFW03-48S033
DCMFW03-48S05
DCMFW03-48S12
DCMFW03-48S15
Input Voltage
Range
5VDC
(4.5~10VDC)
12VDC
(9~18VDC)
24VDC
(18~36VDC)
48VDC
(36~75VDC)
Output
Voltage
3.3VDC
5VDC
12VDC
15VDC
3.3VDC
5VDC
12VDC
15VDC
3.3VDC
5VDC
12VDC
15VDC
3.3VDC
5VDC
12VDC
15VDC
Input Current
Max. Output
Current
@Max Load @No Load
600mA
501mA
600mA
741mA
45mA
250mA
706mA
200mA
706mA
600mA
206mA
600mA
301mA
27mA
250mA
287mA
200mA
287mA
600mA
103mA
600mA
151mA
16mA
250mA
144mA
200mA
144mA
600mA
600mA
600mA
600mA
10mA
250mA
250mA
200mA
200mA
Efficiency
79%
81%
85%
85%
80%
83%
87%
87%
80%
83%
87%
87%
79%
82%
86%
86%
Output Power
Maximum
Capacitive Load
Ripple & Noise
3 Watts
100µF
70mVp-p
3 Watts
100µF
70mVp-p
3 Watts
100µF
70mVp-p
3 Watts
100µF
70mVp-p
Maximum
Capacitive Load(1)
Ripple & Noise
3 Watts
100#µF
70mVp-p
3 Watts
100#µF
70mVp-p
3 Watts
100#µF
70mVp-p
3 Watts
100#µF
70mVp-p
MODEL SELECTION TABLE
Dual Output Models
Model Number
DCMFW03-05D05
DCMFW03-05D12
DCMFW03-05D15
DCMFW03-12D05
DCMFW03-12D12
DCMFW03-12D15
DCMFW03-24D05
DCMFW03-24D12
DCMFW03-24D15
DCMFW03-48D05
DCMFW03-48D12
DCMFW03-48D15
2/3/2017
Input Voltage
Range
5VDC
(4.5~10VDC)
12VDC
(9~18VDC)
24VDC
(18~36VDC)
48VDC
(36~75VDC)
Output
Voltage
±5VDC
±12VDC
±15VDC
±5VDC
±12VDC
±15VDC
±5VDC
±12VDC
±15VDC
±5VDC
±12VDC
±15VDC
Input Current
Max. Output
Current
@Max Load @No Load
±300mA
732mA
±125mA
714mA
454mA
±100mA
706mA
±300mA
298mA
±125mA
291mA
27mA
±100mA
287mA
±300mA
149mA
±125mA
145mA
16mA
±100mA
144mA
±300mA
76mA
±125mA
74mA
10mA
±100mA
74mA
Efficiency Output Power
82%
84%
85%
84%
86%
87%
84%
86%
87%
82%
85%
85%
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 1 of 5
DCMFW03 SERIES
3 Watts
DC/DC Converter
Single and Dual Output
Rev A
SPECIFICATIONS
All specifications are based on 25°C, Resistive Load, Nominal Input Voltage, and Rated Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
TEST CONDITIONS
Min
INPUT SPECIFICATIONS
Input Voltage Range
5V Input Models
12V Input Models
Input Surge Voltage (1 Sec. Max)
24V Input Models
48V Input Models
5V Input Models
12V Input Models
Start-Up Threshold Voltage
24V Input Models
48V Input Models
Short Circuit Input Power
All Models
Input Filter
OUTPUT SPECIFICATIONS
Output Voltage
Voltage Accuracy
Line Regulation
Vin=Min to Max @Full Load
Load Regulation
Io=0% to 100%
Output Voltage Balance
Dual Output, Balanced Loads
Cross Regulation (Dual)
Asymmetrical Load 25%/100% FL
Output Power
Output Current
Minimum Load
Maximum Capacitive Load
Ripple & Noise
0-20MHz Bandwidth
Transient Recovery Time
25% Load Step Change
Transient Response Deviation
25% Load Step Change
Temperature Coefficient
PROTECTION
Short Circuit Protection
Over Load Protection
Foldback
ENVIRONMENTAL SPECIFICATIONS
Operating Ambient Temperature Natural Convection
Storage Temperature
Case Temperature
Humidity
Non-Condensing
Lead Temperature
1.5mm from case for 10Sec.
Cooling
MTBF (Calculated)
MIL-HDBK-217F@25ºC, Ground Benign
GENERAL SPECIFICATIONS
Efficiency
Switching Frequency
60 Seconds
Isolation Voltage
1 Second
Isolation Resistance
500VDC
Isolation Capacitance
100KHz, 1V
PHYSICAL SPECIFICATIONS
Weight
Dimensions (L x W x H)
Case Material
Pin Material
SAFETY CHARACTERISTICS
Safety Approvals
EMI
EMS
2/3/2017
-0.7
-0.7
-0.7
-0.7
Typ
Max
Unit
See Table
12
25
50
100
4.5
9
18
36
0.5
Internal Capacitor
VDC
VDC
W
See Table
±1.5
%Vnom.
±0.2
%
±1.0
%
±2.0
%
±5.0
%
See Table
See Table
No Minimum Load Requirement
See Table
70
mVp-p
250
500
µsec
±3
±5
%
±0.01
±0.02
%/ºC
Continuous, Automatic Recovery
170
%
-40
-50
+80
+125
+95
95
260
Natural Convection
3,450,000
ºC
ºC
ºC
%RH
ºC
Hours
See Table
100
1500
1800
1000
KHz
VDC
100
MΩ
pF
0.14oz (3.9g)
0.55in x 0.55in x 0.31in
(14mm x 14mm x 8mm)
Non-Conductive Black Plastic
(Flammability to UL 94V-0 rated)
Tinned Copper
UL/cUL 60950-1 Recognition (UL Certificate), IEC/EN60950-1 (CB-Report)
Conduction & Radiation
EN55022, FCC Part 15
EN55024
ESD
EN61000-4-2
Air ±8kV, Contact ±6kV
Radiated Immunity
EN61000-4-3
10V/m
Fast Transient
EN61000-4-4(4)
±2kV
Surge
EN61000-4-5(4)
±1kV
Conducted Immunity
EN61000-4-6
10Vrms
PFMF
EN61000-4-8
3A/M
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Class A, B(5)
A
A
A
A
A
A
Page 2 of 5
DCMFW03 SERIES
3 Watts
DC/DC Converter
Single and Dual Output
Rev A
NOTES
1. # for each output.
2. It is recommended to protect the converter by a slow blow fuse in the input supply line.
3. Other input and output voltages may be available, please contact factory.
4. To meet EN61000-4-4 & EN61000-4-5 an external capacitor across the input pins is required. Suggested capacitor: 220µF/100V.
5. To meet EN55022 Class A, B an external filter, please contact factory.
6. Natural Convection is about 20LFM but is not equal to still air (0 LFM).
*Due to advances in technology, specifications subject to change without notice.
DERATING CURVES
MECHANICAL DRAWINGS
Pin
1
4
5
6
7
PIN CONNECTIONS
Single Output
Dual Output
-Vin
-Vin
+Vin
+Vin
+Vout
+Vout
No Pin
Common
-Vout
-Vout
Notes:
All dimensions in mm (inches)
Tolerance: X.X±0.5 (X.XX±0.02)
X.XX±0.25 (X.XXX±0.01)
Pin Diameter Ø0.5±0.05 (0.02±0.002)
2/3/2017
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 3 of 5
Rev A
DCMFW03 SERIES
3 Watts
DC/DC Converter
Single and Dual Output
TEST SETUP
Peak-to-Peak Output Noise Measurement Test
Use a Cout 0.47µF ceramic capacitor. Scope measurement should be made by using a BNC socket, measurement bandwidth is 0-20MHz. Position the
load between 50mm and 75mm from the DC/DC converter.
TECHNICAL NOTES
Maximum Capcitive Load
The DCMFW03 series has limitation of maximum connected capacitance at the output. The power module many be operated in current lmiting mode
during start-up, affecting the ramp-up and the startup time. The maximum capacitance can be found in the data sheet.
Overload Protection
To provide protection in a fault (output overload) condition, the unit is equipped with internal current limiting circuitry and can endure current limiting for
an unlimited duration. At the point of current-limit inception, the unit shifts from voltage control to current control. The unit operates normally once the
output current is brought back into its specified range.
Input Source Impedance
The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the power
module. In applications where power is supplied over long lines and output loading is high, it may be necessary to use a capactior at the input to ensure
startup. Capacitor moutned close to the power module helps ensure stabiliyt of the unit, it is recommended to use a good quality low Equivalent Series
Resistance (ESR <1.0Ω at 100KHz) capactior of a 8.2µF for the 5V input device, a 3.3µF for the 12V input devices and a 1.5µF for the 24V and 48V
devices.
Output Ripple Reduction
A good quality low ESR capacitor placed as close as practivable across the load will give the best ripple and noise performance. To reduce output
ripple, it is recommended to use 3.3µF capacitors at the output.
Thermal Considerations
Many conditions affect the thermal performance of the power module, such as orientation, airflow over the module and board spacing. To avoid
exceeding the maximum temperature rating of the components inside the power module, the case temeprature must be kept below 105ºC. the derating
curves are determined from mesuarements obtained in a test setup.
2/3/2017
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 4 of 5
Rev A
DCMFW03 SERIES
3 Watts
DC/DC Converter
Single and Dual Output
COMPANY INFORMATION
Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development
engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008
certification is just one example of our commitment to producing a high quality, well-documented product for our customers.
Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely
with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide
ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your
future projects.
Contact Wall Industries for further information:
Phone:
Toll Free:
Fax:
E-mail:
Web:
Address:
2/3/2017
(603)778-2300
(888)597-9255
(603)778-9797
[email protected]
www.wallindustries.com
37 Industrial Drive
Exeter, NH 03833
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 5 of 5
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