Crimp Contact for Direct Joining Thick Wire PCB Thick Wire Crimp Contact for Direct Soldering to PCB MDF12/27 Series Features Jan.1.2017 Copyright 2017 HIROSE ELECTRIC CO., LTD. All Rights Reserved. 1. Allows for direct soldering of wires to the PCB The MDF12 and MDF27 eliminates the traditional crimp housing/receptacle combination by crimping the contact on to the wire and then directly soldering it to the PCB. This improves assembly times and connection reliability. Has temporary PCB hold retention ability which allows for easier soldering and helps to reduces labor costs. The contact crimps both around the center conductor and the jacket. The jacket crimp prevents breakage or damage to the center conductor at the solder joint by transferring stress to the jacket portion of the terminated wire. 2. Vertical and right angle versions The MDF12 contact is designed for when a vertical connection to the PCB is needed. Please use the MDF27 contact for applications that require a right angle orientation. 3. Supports larger gauge wires and higher current ratings The MDF12 and MDF27 can be used with wire diameters ranging from 22 to 14 AWG and provides for a current capacity of up to 15 A when using 14 AWG. Contacts are suitable for use with readily available UL1007 and UL1015 wire types. Product specifications Rated current (Note 1) Rated value Rated voltage Items 14 AWG : 15A 16 AWG : 10A 18 AWG : 9A 20 AWG : 5A 22 AWG : 5A 300V AC Operating temperature range -35 to 85 ç (Note 2) Operating humidity range 20 to 80 % Storage temperature range -10 to 60 ç (Note 3) Storage humidity range 40 to 70 % (Note 3) Specifications 1. Crimp Contact resistance 2. Vibration resistance 3. Moisture resistance 15 mø min. Conditions Measured at 100 mA No damaged or loosened parts. No damaged or loosened parts. Frequency: 10 to 55 Hz; half amplitude: 0.75 mm, in 3 directions for 2 hours Left for 96 hours at a temperature of 40 ç ±2 ç and with humidity of 90 to 95 % 4. Temperature cycle No damaged or loosened parts. (-55 ç for 30 minutes→ 5 to 35 ç for 10 minutes→ 85 ç for 30 minutes→ 5 to 35 ç for 10 minutes) in 5 cycles for 5 cycles 5. Solder heat resistance No loosening affecting the performance. Flow: 250 ç for 10 seconds Hand soldering: soldering iron temperature 300 ç for 3 seconds Note 1: The rated current differs depending on the wire size used. Note 2: Includes the temperature rise when energized. Note 3: Storage described here indicates the long-term-storage of unused items before they are mounted on PCB. Operating humidity range applies to the non-energized state after the items are mounted on PCB. Material Product Component Material Finish Crimping contact Contact Brass Tin plating Note: Our tin plating process helps prevent whiskering. 2015.4 1 MDF12/27 Series●Crimp Contact for Direct Joining Thick Wire PCB Thick Wire Crimp Contact for Direct Soldering to PCB Product Number Structure Contact MDF 12 A - 1822 PCF Jan.1.2017 Copyright 2017 HIROSE ELECTRIC CO., LTD. All Rights Reserved. Series Name: MDF Series No. 12: Right angle type 27: Coplanar type Jacket outer diameter type None: For jacket diameters from 1.5 to 2.2 mm (UL1007-equivalent) A : For jacket diameters from 2.1 to 2.9 mm (UL1015-equivalent) Applicable wire size 1822: 18 to 22 AWG 1416: 14 to 16 AWG State type/packaging type PCF: plug contact/reel PC : plug contact/loose pieces MDF12 Series Part No. HRS No. MDF12-1822PCF MDF12-1822PC MDF12A-1822PCF MDF12A-1822PC MDF12-1416PCF MDF12-1416PC MDF12A-1416PCF MDF12A-1416PC Note: Dimensions for the 14 to 16 AWG MDF12 contact is shown above. Applicable wire Jacket outer AWG diameter 547-0196-9 547-0221-4 18 to 22 547-0208-6 AWG 547-0222-7 547-0209-9 ----------14 to 16 547-0210-8 AWG 547-0224-2 Type 5,000 pcs/reel 100 pcs/pack 3,500 pcs/reel 100 pcs/pack 2,500 pcs/reel 100 pcs/pack 2,500 pcs/reel 100 pcs/pack 1.5mm to 2.2mm 2.1mm to 2.9mm 2.4mm to 2.7mm 2.6mm to 3.6mm A B dimension dimension 9.4 3.2 11.2 3.6 +0.1 0 ●Recommended through-hole diameter on PCB 1.8 ●Applicable thickness of the PCB 1.6 MDF27 Series Part No. HRS No. Applicable wire Jacket outer AWG diameter MDF27-1822PCF 547-0286-0 MDF27-1822PC ----------18 to 22 AWG MDF27A-1822PCF ----------MDF27A-1822PC ----------MDF27-1416PCF ----------MDF27-1416PC ----------14 to 16 MDF27A-1416PCF 547-0296-3 AWG MDF27A-1416PC ----------- 1.5mm to 2.2mm 2.1mm to 2.9mm 2.4mm to 2.7mm 2.6mm to 3.6mm Type 5,000 pcs/reel 100 pcs/pack 3,500 pcs/reel 100 pcs/pack 2,500 pcs/reel 100 pcs/pack 2,500 pcs/reel 100 pcs/pack ●Applicable thickness of the PCB is 1.6 mm Recommended through-hole diameter on PCB 1.8 +0.1 0 [I] side [II] side Applicable wire size (tin-plated annealed copper wires) Wire strip length 3.3 to 4.2 mm Conductor size (construction) 14 AWG (41/0.25 mm) 16 AWG (26/0.254mm) 18 AWG (34/0.18mm) 20 AWG (21/0.18mm) 22 AWG (17/0.16mm) Note: Please contact our Sales Dept. when using wires other than those noted above. 2 MDF12/27 Series●Crimp Contact for Direct Joining Thick Wire PCB Thick Wire Crimp Contact for Direct Soldering to PCB Applicable crimping tools Type Part No. Jan.1.2017 Copyright 2017 HIROSE ELECTRIC CO., LTD. All Rights Reserved. Press body 901-4514-0 MDF12-1822PCF AP105-MDF12A-1822P 901-4515-2 MDF12A-1822PCF AP105-MDF12A-1416P –––––––––––– 901-4533-4 MDF12-1416PCF MDF12A-1416PCF AP105-MDF27-1822P –––––––––––– MDF27-1822PCF AP105-MDF27A-1822P –––––––––––– MDF27A-1822PCF AP105-MDF27-1416P –––––––––––– MDF27-1416PCF AP105-MDF27A-1416P –––––––––––– MDF27A-1416PCF CM-105 901-0005-4 –––––––––––– MDF12-TA1822HC 550-0238-0 MDF12-1822PC MDF12A-TA1822HC 550-0239-2 MDF12A-1822PC MDF12-TA1416HC Manual crimping tools Applicable contacts AP105-MDF12-1822P AP105-MDF12-1416P Applicator HRS No. –––––––––––– MDF12-1416PC MDF12A-TA1416HC 550-0237-7 MDF12A-1416PC HT104/MDF27-1822P –––––––––––– MDF27-1822PC MDF27A-TA1822HC –––––––––––– MDF27A-1822PC MDF27-TA1416HC –––––––––––– MDF27-1416PC MDF27A-TA1416HC –––––––––––– MDF27A-1416PC Note 1: Issues caused by use of tools other than the ones designed or recommended by Hirose are not covered by warranty. Note 2: Please contact our Sales Dept. When you are placing an order for products listed above that show no HRS Part Number. Usage recommendations 1. Recommended soldering conditions 2. Cleaning conditions 3. Wire connecting conditions ■Flow conditions using an automatic soldering device: Soldering temperature: 250 ±5ç; soldering time: within 3 seconds ■Hand soldering conditions: Soldering iron temperature: 290 ±10ç; soldering time: within 3 seconds ■After soldering, be sure not to disturb the connectors before they have returned to their normal temperature because the coating presser part is likely to be loosened when a load is applied on the cables while the connectors and the cables are still heated. Please refer to the "Handbook on the Use of Nylon Connectors". Do not use solvents which will impair the cable jacket, such as trichloroethane. Additionally, avoid heating cleaning using solvents. Additionally, avoid using heated cleaning solvents. Please refer to the "Handbook on the Use of Nylon Connectors". 3 Jan.1.2017 Copyright 2017 HIROSE ELECTRIC CO., LTD. All Rights Reserved. MDF12/27 Series●Crimp Contact for Direct Joining Thick Wire PCB Thick Wire Crimp Contact for Direct Soldering to PCB Powered by TCPDF (www.tcpdf.org) USA: HIROSE ELECTRIC (U.S.A.), INC. HEADQUARTERS 2688 Westhills Court, Simi Valley, CA 93065-6235 Phone : +1-805-522-7958 Fax : +1-805-522-3217 http://www.hirose.com/us/ USA: HIROSE ELECTRIC (U.S.A.), INC. SAN JOSE OFFICE 3255 Scott Boulevard, Building 7, Suite 101 Santa Clara, CA 95054 Phone : +1-408-253-9640 Fax : +1-408-253-9641 http://www.hirose.com/us/ USA: HIROSE ELECTRIC (U.S.A.), INC. CHICAGO OFFICE 580 Waters Edge Lane, Suite 205 Lombard IL 60148 Phone : +1-630-282-6701 Mail : [email protected] http://www.hirose.com/us/ USA: HIROSE ELECTRIC (U.S.A.), INC. DETROIT OFFICE (AUTOMOTIVE) 17197 N. Laurel Park Drive, Suite 253, Livonia, MI 48152 Phone : +1-734-542-9963 Fax : +1-734-542-9964 http://www.hirose.com/us/ THE NETHERLANDS: HIROSE ELECTRIC EUROPE B.V. Hogehillweg #8 1101 CC Amsterdam Z-O Phone : +31-20-6557460 Fax : +31-20-6557469 http://www.hirose.com/eu/ GERMANY: HIROSE ELECTRIC EUROPE B.V. GERMAN BRANCH Herzog-Carl-Strasse 4 D-73760 Ostfildern (Scharnhauser Park) Phone : +49-711-4560-02-1 Fax : +49-711-4560-02-299 http://www.hirose.com/eu/ GERMANY: HIROSE ELECTRIC EUROPE B.V. NUERNBERG OFFICE Muggenhofer Str. 136 90429 Nuernberg Phone : +49-911 32 68 89 63 Fax : +49-911 32 68 89 69 http://www.hirose.com/eu/ GERMANY: HIROSE ELECTRIC EUROPE B.V. HANOVER OFFICE Bayernstr. 3, Haus C 30855 Langenhagen, Germany Phone : +49-511 97 82 61 30 Fax : +49-511 97 82 61 35 http://www.hirose.com/eu/ FRANCE: HIROSE ELECTRIC EUROPE B.V. PARIS OFFICE Regus La Garenne Colombes,Place de La Belgique, 71 Boulevard National La Garenne Colombes, 92250, France Phone : +33 (0) 1 7082 3170 Fax : +33 (1) 7082 3101 http://www.hirose.com/eu/ UNITED KINGDOM: HIROSE ELECTRIC EUROPE BV (UK BRANCH) 4 Newton Court, Kelvin Drive, Knowlhill, Milton Keynes, MK5 8NH Phone : +44-1908 202050 Fax : +44-1908 202058 http://www.hirose.com/eu/ CHINA: HIROSE ELECTRIC (SHANGHAI) CO., LTD. 1601, Henderson Metropolitan, NO.300, East Nanjing Road, Huangpu District, Shanghai, China 200001 Phone : +86-21-6391-3355 Fax : +86-21-6391-3335 http://www.hirose.com/cn/ CHINA: HIROSE ELECTRIC (SHANGHAI) CO.,LTD. BEIJING BRANCH A1001, Ocean International Center, Building 56# East 4th Ring Middle Road, ChaoYang District, Beijing, 100025 Phone : +86-10-5165-9332 Fax : +86-10-5908-1381 http://www.hirose.com/cn/ CHINA: HIROSE ELECTRIC TECHNOLOGIES (SHENZHEN) CO., LTD. Room 09-13, 19/F, Office Tower Shun Hing Square, Di Wang Commercial Centre, 5002 Shen Nan Dong Road, Shenzhen City, Guangdong Province, 518008 Phone : +86-755-8207-0851 Fax : +86-755-8207-0873 http://www.hirose.com/cn/ HONG KONG: HIROSE ELECTRIC HONGKONG TRADING CO., LTD. Room 1001, West Wing, Tsim Sha Tsui Centre, 66 Mody Road, Tsim Sha Tsui East, Kowloon, Hong Kong Phone : +852-2803-5338 Fax : +852-2591-6560 http://www.hirose.com/hk/ TAIWAN: HIROSE ELECTRIC TAIWAN CO., LTD. 103 8F, No.87, Zhengzhou Rd., Taipei Phone : +886-2-2555-7377 Fax : +886-2-2555-7350 http://www.hirose.com/tw/ KOREA: HIROSE KOREA CO., LTD. 250, Huimanggongwon-ro, Siheung-si, Gyeonggi-do, Korea, 429-849 Phone : +82-31-496-7000,7124 Fax : +82-31-496-7100 http://www.hirose.co.kr/ SINGAPORE: INDIA: HIROSE ELECTRIC SINGAPORE PTE. LTD. DELHI LIAISON OFFICE HIROSE ELECTRIC SINGAPORE PTE. LTD. 10 Anson Road #26-16, International Plaza Office NO.519, Regus-Green Boulevard, Level5, Tower C, Sec62, Plot B-9A, Block B, Noida, 201301, Uttar Pradesh, India 079903, Singapore Phone : +91-12-660-8018 Phone : +65-6324-6113 Fax : +91-120-4804949 Fax : +65-6324-6123 http://www.hirose.com/sg/ http://www.hirose.com/sg/ INDIA: HIROSE ELECTRIC SINGAPORE PTE. LTD. BANGALORE LIAISON OFFICE Unit No-403, 4th Floor, No-84, Barton Centre, Mahatma Gandhi (MG) Road, Bangalore 560 001, Karnataka, India Phone : +91-80-4120 1907 Fax : +91-80-4120 9908 http://www.hirose.com/sg/ MALAYSIA: HIROSE ELECTRIC SINGAPORE PTE. LTD. 1-10-07, Suntech @ Penang Cybercity (1164),Lintang Mayang Pasir 3,11950, Bayan Baru, Penang, Malaysia. Phone : +604-619-2564 Fax : +604-619-2574 http://www.hirose.com/sg/ ® 4 THAILAND: HIROSE ELECTRIC SINGAPORE PTE. LTD. BANGKOK OFFICE (REPRESENTATIVE OFFICE) Unit 4703, 47th FL., 1 Empire Tower, South Sathorn Road, Yannawa, Sathorn, Bangkok 10120 Thailand Phone : +66-2-686-1255 Fax : +66-2-686-3433 http://www.hirose.com/sg/ 2-6-3,Nakagawa Chuoh,Tsuzuki-Ku,Yokohama-Shi 224-8540,JAPAN TEL: +81-45-620-3526 Fax: +81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com The characteristics and the specifications contained herein are for reference purpose. Please refer to the latest customer drawings prior to use. The contents of this catalog are current as of date of 04/2015. Contents are subject to change without notice for the purpose of improvements.