0.8mm Pitch, Compact and Robust Wire-to-Board Connectors DF52 Series ◆Small and robust structure Board side Cable side Thick wall parts Jan.1.2017 Copyright 2017 HIROSE ELECTRIC CO., LTD. All Rights Reserved. Thick wall parts Housing walls are thick while the connector remains small. ■Features 1. Small-sized connector 0.8mm Pitch, 1.75mm Height, 4.1mm Depth. Suitable for small-sized applications. 2. Small but robust structure The housing is designed with thick walls while remaining small. This produces a strong, robust connector that resists damage. 3. Suitable for high current applications. The maximum current of 2.5A (using 2-pos 28 AWG wire) is achieved by using highly conductive material and appropriate contact force. Robust structure prevents damage while routing wiring. Fig.1 4. BOX shaped contact prevents deformation. The BOX shaped crimp contact prevents deformation during assembly and contributes to the overall stability and robustness. ◆Box shaped contact structure 5. Visual check insures fully mated Plug and Receptacle The housing is designed with an open side that allows for visual inspection to insure the connectors are fully mated preventing accidental disconnect. 6. Glow Wire compliance (Compliant with IEC 60695-2-11) 7. Halogen-free Chlorine and bromine levels are below standard values of IEC 61249-2-21. Br : less than 900ppm, Cl : less than 900ppm, Br + Cl : less than 1,500ppm. The Box shaped structure of the crimp contact prevents deformation. Fig.2 ◆Allows for visual inspection of the mating process. Incomplete mating Mating complete Exposed contact The contact is exposed in the half-mated state. Mating is complete when the contact is no longer visible. The mated condition can be visually checked. 2016.5 Fig.3 1 DF52 Series●0.8mm Pitch, Compact and Robust Wire-to-Board Connectors ■Product Specifications Ratings Current Rating No. of contacts 28 AWG 30 AWG 32 AWG 2 2.5A 2.0A 1.5A Voltage Rating 3 to 5 2.0A 1.5A 1.0A 6 to 10 1.5A 1.2A 0.8A AC／DC 100Ｖ Items 1.Insulation resistance Specifications Conditions 100MΩ min. 2.Withstanding Voltage No flashover dielectric breakdown 3.Contact resistance 10ｍΩ max. Jan.1.2017 Copyright 2017 HIROSE ELECTRIC CO., LTD. All Rights Reserved. 12 or more 1.2A Operating temperature range : -40 to 85℃ (Note 1) Operating humidity range : 20 to 80 % (Note 2) 1.0A 0.8A Storage temperature range : -10 to 60° C (Note 3) Storage humidity range : 40 to 70% (Note 3) Measured at 100V DC 300V AC applied for 1 minute. Measured at a maximum of 20 V DC, 1mA (DC or 1000Hz) 4. Vibration resistance No electrical discontinuity for more than 1μs 10 cycles in each of three axis at frequency 10-55 Hz, half amplitude 0.75mm 5. Shock resistance No electrical discontinuity for more than 1μs Acceleration of 490 m/s 2,11 ms, 3 directions (semisinusoidal), 3 cycles each Contact resistance : 20mΩ max. insulation resistance : 100MΩ min. Contact resistance : 20mΩ max. 7. Temperature cycle insulation resistance : 100MΩ min. 6. Moisture resistance Temperature : 40±2℃ ; humidity : 90 to 95%, for 96 hours (-55℃ for 30 minutes 5 to 35℃ for 2 to 3 minutes 85℃ for 30 minutes 5 to 35℃ for 2 to 3 minutes) in 5 cycles 8. Mating durability Contact resistance : 20mΩ max. Mating and Unmating : 20 times 9. Solder heat resistance No dissolution of housing parts that affect performance. Reflow : according to the Recommended Temperature Profile Manual soldering : temperature of soldering iron at 350℃ ± 10℃ for 3 seconds Note 1 : Includes the temperature rise caused by current flow. Note 2 : Use in environments without condensation. Note 3 : The term “storage” refers to the long-term storage condition of unused products before PCB mounting. Operating temperature/humidity range is applied to the deenergized state after mounting of PCB and the temporary storage state during transportation. ■Materials / Finish Product Part Insulator Contact Insulator Contact Receptacle Crimping plug Crimp contact Materials Polyamide Copper alloy Polyamide Copper alloy Finish Black Tin plating Black Tin plating UL Regulation UL94V-0 − UL94V-0 − ■Product Number Structure Refer to the chart below when determining the product specifications from the product number. Please select from the product numbers listed in this catalog when placing orders. ●Plug connector ●Receptacle DF 52 - * P - 0.8 C DF 52 - * S - 0.8 H ❶ ❷ ❸ ❹ ❺ ❶ ❻ ❸ ❹ ❶Series name : DF ❶Series name : DF ❷Series No. : 52 ❷Series No. : 52 ❸Number of contacts : 2, 3, 4, 5, 6, 8, 10, 12, 14, 15, 16, 17, 20 ❸Number of contacts ❹Connector type ❹Connector type S : Receptacle ❺Contact Pitch ❺Contact Pitch : 0.8mm ❻Termination style Ｈ : SMT Right Angle Type ❻Termination style ●Crimp contact DF 52 - 2832 PCF ❶ ❷ ❸ ❹ ❶Series name : DF ❷Series No. : 52 ❸Applicable wire size : 2832 28 to 32 AWG ❹Method type/Packaging type PCF : Plug crimp contact, reel 2 ❷ ❺ ❻ : 2, 3, 4, 5, 6, 8, 10, 12, 14, 15, 16, 17, 20 P : Crimping plug : 0.8mm C : Crimping plug DF52 Series●0.8mm Pitch, Compact and Robust Wire-to-Board Connectors ■Right angle receptacle Contact No.1 mark A B t=0.2 2.77 t=0.15 C Unit：mm C 3.8 4.6 5.4 6.2 7.0 8.6 10.2 11.8 13.4 14.2 15.0 15.8 18.2 0.8 1.6 2.4 3.2 4.0 5.6 7.2 8.8 10.4 11.2 12.0 12.8 15.2 3.2 4.0 4.8 5.6 6.4 8.0 9.6 11.2 12.8 13.6 14.4 15.2 17.6 BRecommended PCB layout B±0.05 P=0.8±0.05 (0.3) 668-0004-5 21 668-0022-7 21 668-0005-8 21 668-0023-0 21 668-0006-0 21 668-0007-3 21 668-0008-6 21 668-0009-9 21 668-0024-2 21 668-0010-8 21 668-0025-5 21 668-0001-7 21 668-0011-0 21 B 1±0.05 DF52-2S-0.8H(21) DF52-3S-0.8H(21) DF52-4S-0.8H(21) DF52-5S-0.8H(21) DF52-6S-0.8H(21) DF52-8S-0.8H(21) DF52-10S-0.8H(21) DF52-12S-0.8H(21) DF52-14S-0.8H(21) DF52-15S-0.8H(21) DF52-16S-0.8H(21) DF52-17S-0.8H(21) DF52-20S-0.8H(21) A 0.5±0.03 3.22±0.05 HRS No. No. of contacts 2 3 4 5 6 8 10 12 14 15 16 17 20 1.6±0.05 Part No. 0.9±0.05 0.8±0.05 [Specification Number] (21) : Tin plating, embossed packaging Note : Please place orders for embossed packaged products in multiples 5,000 (5,000 pcs/reel). BPackaging Specification 1.75±0.1 0 .1 .5 +0 4±0.1 2±0.1 8±0.1 Ø1 (2.25) (0.3) (2.25) (0.3) C +0.2 0 (A) (A) B±0.1 1.75±0.1 8±0.1 B±0.1 4±0.1 2±0.1 ●20 pos. 0 .1 ●2 to 17 pos. Ø1 .5 +0 Unreeling direction Unreeling direction Unit：mm Style of reel D MAX Product Label E +20 Ø1.5 to the depth of the perforation Ø13± Ø80±1 Unreeling direction 2± 0.2 0.5 DF52-2S-0.8H(21) DF52-3S-0.8H(21) DF52-4S-0.8H(21) DF52-5S-0.8H(21) DF52-6S-0.8H(21) DF52-8S-0.8H(21) DF52-10S-0.8H(21) DF52-12S-0.8H(21) DF52-14S-0.8H(21) DF52-15S-0.8H(21) DF52-16S-0.8H(21) DF52-17S-0.8H(21) DF52-20S-0.8H(21) Ø380±2 Part No. No. of B C D E contacts A 2 3 16.0 7.5 4 22.4 16.4 5 6 8 − 10 12 24.0 11.5 30.4 24.4 14 15 16 17 20 32.0 14.2 28.4 38.4 32.4 Ø2 1± R1 Jan.1.2017 Copyright 2017 HIROSE ELECTRIC CO., LTD. All Rights Reserved. 1.75 P=0.8 0. 8 3 DF52 Series●0.8mm Pitch, Compact and Robust Wire-to-Board Connectors ■Crimping plug A 1 3.2 P=0.8 1.65 B ** One mark for every 5 pins Unit：mm Part No. HRS No. DF52-2P-0.8C DF52-3P-0.8C DF52-4P-0.8C DF52-5P-0.8C DF52-6P-0.8C DF52-8P-0.8C DF52-10P-0.8C DF52-12P-0.8C DF52-14P-0.8C DF52-15P-0.8C DF52-16P-0.8C DF52-17P-0.8C DF52-20P-0.8C 668-0013-6 00 668-0026-8 00 668-0014-9 00 668-0027-0 00 668-0015-1 00 668-0016-4 00 668-0017-7 00 668-0018-0 00 668-0028-3 00 668-0019-2 00 668-0029-6 00 668-0002-0 00 668-0020-1 00 No. of contacts 2 3 4 5 6 8 10 12 14 15 16 17 20 A B 0.8 1.6 2.4 3.2 4.0 5.6 7.2 8.8 10.4 11.2 12.0 12.8 15.2 3.5 4.3 5.1 5.9 6.7 8.3 9.9 11.5 13.1 13.9 14.7 15.5 17.9 [Specification Number] None : 100 pcs/pack Note : Please specify the number of packs (100 pcs/pack) when placing orders. ■Crimp contact 0.6 0.65 1.35 2.68 0.66 3 3.8 0.3 (6.18) Jan.1.2017 Copyright 2017 HIROSE ELECTRIC CO., LTD. All Rights Reserved. Contact No.1 mark t=0.12 [Specification Number] None : 40,000 pcs/reel 1.4 P=4 Part No. DF52-2832PCF HRS No. 668-0030-5 00 Type Reel contact Quantity 40,000 pcs/reel Finish Tin plating Note 1 : This product is sold in 40,000 piecies per reels. Please place orders in multiples of 40,000. ●Applicable wire (Tinned Annealed Copper Wire) Conductor size (Core structure) Jacket outer diameter 28 AWG (7 pieces/0.127mm in diameter) 30 AWG (7 pieces/0.102mm in diameter) Ø0.5 to 0.6mm 32 AWG (7 pieces/0.08mm in diameter) Recommended wire Strip length UL1571 (thin line) 0.9 to 1.3mm Note : Please contact our Sales representative. when using wires other than applicable wires. Note : The strip length is a reference value. Please adjust the strip length accordingly for specifications and requirements. Refer to the crimping quality standard (ATAD-H0789) for details. 4 DF52 Series●0.8mm Pitch, Compact and Robust Wire-to-Board Connectors BApplicable crimping tools Type Applicator Part No. AP105-DF52-2832P HRS No. 901-4636-7 DHS877900H-UP Press body CM-105C Pull-out tool DF-C-PO(A) Applicable contact DF52-2832PCF − DF52-2832PCF 901-0001-0 00 550-0170-8 00 DF52-2832PCF Remarks (Note 2) Manufactured by Japan Automatic Machine Co.,Ltd. − BPrecautions 1. Recommended Temperature Profile (Compatible with leadfree soldering) 10sec MAX MAX 250℃ ２５０ ２２０℃ ２００ TEMPERATURE （℃） Jan.1.2017 Copyright 2017 HIROSE ELECTRIC CO., LTD. All Rights Reserved. Note 1 : Issues caused by using other than our specified tools are not covered by warranty. Note 2 : Please contact Japan Automatic Machine Co., Ltd. (hereinafter J.A.M.) through their website regarding defective crimping of adapting applicators manufactured by J.A.M. URL http://www.jam-net.co.jp １８０℃ １５０ １００ ０ 90-120sec PRE-HEATING TIME 60sec MAX TIME (Sec) SOLDERING TIME [Applicable Conditions] 1. Peak temperature : 250℃ max. 2. Heating area : 220℃ min. for less than 60 seconds 3. Preheating area : 150℃ to 180℃ for 90 to 120 seconds 4. Number of times : no more than 2 times * Measurement is conducted at the contact lead part Soldering results may change depending on conditions such as solder paste type, manufacturer, PCB size, and other soldering materials. Please determine all mounting conditions before use. Note 1 : This temperature profile is a recommended value. Temperature of soldering iron : 350±10℃, soldering time : within 3 seconds 2. Recommended manual soldering conditions 3. Recommended screen Thickness : 0.1mm, aperture opening ratio : 100% thickness and aperture ratio (Pattern surface ratio) 4. Warpage of the Board A maximum of 0.02mm at the center of connector, as measured from either end of the connector IPA cleaning is allowed. (Cleaning is not recommended due to potential changes in 5. Cleaning Conditions mating action and other variables. Please contact us if you use other cleaning agents. ) 6. Noteworthy Points ■Please note that any mating operation of the connector when not mounted on the board may cause damage or deformation of the contacts. ■During hand soldering, do not apply flux, as it will flow over the connector. ■This housing color may have slight variations depending on the production lot. This color variation does not affect performance. ■Please refer to “DF52 mating and unmating Procedure Document (ETAD-H0788)” for points in handling regarding mating operations. ■Please refer to “Harness procedure manual (ETAD-H0791)” for points in harness operations. 5 Jan.1.2017 Copyright 2017 HIROSE ELECTRIC CO., LTD. All Rights Reserved. DF52 Series●0.8mm Pitch, Compact and Robust Wire-to-Board Connectors Powered by TCPDF (www.tcpdf.org) USA: HIROSE ELECTRIC (U.S.A.), INC. HEADQUARTERS CHICAGO OFFICE 2300 Warrenville Road, Suite 150, Downers Grove, IL 60515 Phone : +1-630-282-6700 http://www.hirose.com/us/ USA: HIROSE ELECTRIC (U.S.A.), INC. SAN JOSE OFFICE 2841 Junction Ave, Suite 200 San Jose, CA. 95134 Phone : +1-408-253-9640 Fax : +1-408-253-9641 http://www.hirose.com/us/ USA: HIROSE ELECTRIC (U.S.A.), INC. DETROIT OFFICE (AUTOMOTIVE) 17197 N. Laurel Park Drive, Suite 253, Livonia, MI 48152 Phone : +1-734-542-9963 Fax : +1-734-542-9964 http://www.hirose.com/us/ THE NETHERLANDS: HIROSE ELECTRIC EUROPE B.V. Hogehillweg #8 1101 CC Amsterdam Z-O Phone : +31-20-6557460 Fax : +31-20-6557469 http://www.hirose.com/eu/ GERMANY: HIROSE ELECTRIC EUROPE B.V. GERMAN BRANCH Schoenbergstr. 20, 73760 ostfildern Phone : +49-711-456002-1 Fax : +49-711-456002-299 http://www.hirose.com/eu/ GERMANY: HIROSE ELECTRIC EUROPE B.V. 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LTD. 10 Anson Road #26-16, International Plaza Office NO.552, Regus-Green Boulevard, Level5, Tower C, Sec62, Plot B-9A, Block B, Noida, 201301, Uttar Pradesh, India 079903, Singapore Phone : +91-12-660-8018 Phone : +65-6324-6113 Fax : +91-120-4804949 Fax : +65-6324-6123 http://www.hirose.com/sg/ http://www.hirose.com/sg/ MALAYSIA: PENANG REPRESENTATIVE OFFICE 1-21-01, Suntech @ Penang Cybercity (1164), Lintang Mayang Pasir 3,11950, Bayan Baru, Penang, Malaysia. Phone : +604-619-2564 Fax : +604-619-2574 http://www.hirose.com/sg/ ® 6 INDIA: HIROSE ELECTRIC SINGAPORE PTE. LTD. BANGALORE LIAISON OFFICE Unit No-403, 4th Floor, No-84, Barton Centre, Mahatma Gandhi (MG) Road, Bangalore 560 001, Karnataka, India Phone : +91-80-4120 1907 Fax : +91-80-4120 9908 http://www.hirose.com/sg/ THAILAND: BANGKOK OFFICE (REPRESENTATIVE OFFICE) Unit 4703, 47th FL., 1 Empire Tower, South Sathorn Road, Yannawa, Sathorn, Bangkok 10120 Thailand Phone : +66-2-686-1255 Fax : +66-2-686-3433 http://www.hirose.com/sg/ 2-6-3,Nakagawa Chuoh,Tsuzuki-Ku,Yokohama-Shi 224-8540,JAPAN TEL: +81-45-620-3526 Fax: +81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com The characteristics and the specifications contained herein are for reference purpose. Please refer to the latest customer drawings prior to use. The contents of this catalog are current as of date of 05/2016. Contents are subject to change without notice for the purpose of improvements.