DCUPH6 SERIES 6 Watts DC/DC Power Supply Module Single Output Rev A FEATURES • Ultra Wide 4:1 Input Voltage Range • International Standard Pin-Out • High Efficiency • Isolated & Regulated Single Output • RoHS Compliant • Over Current, Over Voltage, and Short Circuit Protection • Input Under Voltage Protection • Transformer Creepage 8mm • Transformer Clearance 5mm • CE Certified • EN60601-1 (3rd Edition) Medical Approval DESCRIPTION Size: 1.24in x 0.80in x 0.40in (31.6mm x 20.30mm x 10.20mm) The DCUPH6 series of DC/DC converters offers up to 6 watts of output power in an ultra-compact 1.24” x 0.80” x 0.40” DIP package. This series consists of single output models with an ultra-wide 4:1 input voltage range. Each model in this series features high efficiency, international standard pin-out, as well as protection against over current, over voltage, short circuit, and input under voltage conditions. This series has EN60601-1 (3rd Edition) approval and is RoHS compliant. MODEL SELECTION TABLE Model Number Input Voltage Range DCUPH6-24S05 DCUPH6-24S06 DCUPH6-24S09 DCUPH6-24S12 DCUPH6-24S15 DCUPH6-24S24 DCUPH6-48S05 DCUPH6-48S09 DCUPH6-48S12 DCUPH6-48S15 DCUPH6-48S24 24VDC (9~36VDC) 48VDC (18~75VDC) Output Voltage 5VDC 6VDC 9VDC 12VDC 15VDC 24VDC 5VDC 9VDC 12VDC 15VDC 24VDC Output Current Min Load Max Load 0mA 1200mA 0mA 1000mA 0mA 667mA 0mA 500mA 0mA 400mA 0mA 250mA 0mA 1200mA 0mA 667mA 0mA 500mA 0mA 400mA 0mA 250mA Maximum Capacitive Load Efficiency (Typ. @Full Load) 2700µF 2200µF 1800µF 1000µF 680µF 470µF 2700µF 1800µF 1000µF 680µF 470µF 79/81% 79/81% 81/83% 82/84% 83/85% 82/84% 79/81% 81/83% 82/84% 83/85% 82/84% Ripple & Noise Output Power 100mVp-p 6W 100mVp-p 6W SPECIFICATIONS All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Typ Max 9 18 24 48 36 75 40 80 8 7 317 159 50 100 Unit INPUT SPECIFICATIONS Input Voltage Range Absolute Maximum Input Voltage(1) 24VDC Nominal Input 48VDC Nominal Input 24VDC Nominal Input 48VDC Nominal Input No Load Input Current Full Load Input Impulse Voltage (1 sec. max) Reflected Ripple Current Starting Voltage Input Under-Voltage Protection Input Filter Hot Plug 10/10/2017 24VDC Nominal Input 48VDC Nominal Input 24VDC Nominal Input 48VDC Nominal Input 24VDC Nominal Input 48VDC Nominal Input 24VDC Nominal Input 48VDC Nominal Input 24VDC Nominal Input 48VDC Nominal Input 24VDC Nominal Input 48VDC Nominal Input 5 4 309 154 -0.7 -0.7 20 20 6.5 15.5 Pi Filter Unavailable Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] VDC mA mA VDC mA 9 18 5.5 14 VDC VDC VDC Page 1 of 5 DCUPH6 SERIES 6 Watts DC/DC Power Supply Module Single Output Rev A SPECIFICATIONS All specifications are based on 25°C, Humidity <75%RH, Nominal Input Voltage, and Rated Output unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min OUTPUT SPECIFICATIONS Output Voltage Voltage Accuracy Line Voltage Regulation Full Load, from low to high voltage Load Regulation(2) 5%-100% Load Output Power Output Current No Load Power Consumption Maximum Capacitive Load Tested within input voltage range and under full load condtions Ripple & Noise(3) 20MHz bandwidth Transient Recovery Time 25% load step change Transient Response Deviation 25% load step change Temperature Drift Coefficient Full Load PROTECTION Short Circuit Protection Input Voltage Range Over Current Protection Input Voltage Range Over Voltage Protection Input Voltage Range ENVIRONMENTAL SPECIFICATIONS Operating Temperature Derating if temperature ≥71ºC Storage Temperature Storage Humidity Without condensation Lead Temperature Welding spot is 1.5mm away from the casing, 10 seconds Vibration MTBF MIL-HDBK-217F@25ºC GENERAL SPECIFICATIONS Efficiency Switching Frequency(4) PWM mode (nominal, full load) Insulation Voltage Input to Output, test time of 1 minute & leak current lower than 1mA Insulation Resistance Input to Output, Insulation Voltage 500VDC Isolation Capacitance Input to Output, 100KHz/0.1V Transformer Creepage Transformer Clearance Enhanced Isolation PCB Creepage & Clearance Optocoupler Creepage PHYSICAL SPECIFICATIONS Weight Dimensions (L x W x H) Case Material Cooling SAFETY CHARACTERISTICS Safety Approvals EMI CE ESD EFT Surge EMS CS Immunities of Voltage Dip, Drop & Short Interruption IEC/EN61000-4-2 IEC/EN61000-4-4 IEC/EN61000-4-5 IEC/EN61000-4-6 IEC/EN61000-4-29 EN60601-1 (3rd Edition) CISPR22/EN55022 Contact ±6kV ±2kV(5) ±2kV(5) 3Vr.m.s Typ Max See Table ±1 ±3 ±0.2 ±0.5 ±0.5 ±1 See Table See Table % % % 0.12 W See Table 100 180 300 500 ±3 ±5 ±0.03 110 110 Unit mVp-p µs % %/ºC Continuous, Self-Recovery 150 260 %Io 160 %Vo -40 -55 5 85 ºC 125 ºC 95 %RH 300 ºC 10-55Hz, 10G, 30min. along X, Y, and Z 1000 KHrs See Table 300 6000 10000 13 20 8.0 5.0 8.0 8.0 KHz VDC MΩ pF mm 0.46oz (13g) typ. 1.24in x 0.80in x 0.40in (31.6mm x 20.30mm x 10.20mm) Black Flame-Retardant and Heat-Resistant Plastic (UL94-V0) Free Air Convection Class A (Bare Component) Perf. Criteria B Perf. Criteria B Perf. Criteria B Perf. Criteria A 0-70% Perf. Criteria A NOTES 1. 2. 3. This is the absolute maximum rating the converter can operate at without damage, but it is not recommended. When testing from 0% to 100% load working conditions, load regulation index of ±5%. 0%-5% load ripple & noise is no more than 5%Vo. Ripple and noise tested with “parallel cable” method, oscilloscope using the 1X probe. Contact factory for more specific operation methods. 4. This series uses frequency technology, the switching frequency is the test value for full load. When load is reduced below 50%, the switching frequency decreases with decreasing load. 5. See EMC solution ① for recommendation circuit. 6. Customization available. *Due to advances in technology, specifications subject to change without notice. 10/10/2017 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 2 of 5 DCUPH6 SERIES 6 Watts DC/DC Power Supply Module Single Output Rev A DERATING CURVES Temperature Derating Curve EFFICIENCY GRAPHS Efficiency vs. Input (Full Load) DCUPH6-24S05 Efficiency vs. Output Load (Vin=Vin-nominal) DCUPH6-24S05 Efficiency vs. Input Voltage (Full Load) DCUPH6-48S15 Efficiency vs. Output Load (Vin=Vin-nominal) DCUPH6-48S15 10/10/2017 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 3 of 5 DCUPH6 SERIES 6 Watts DC/DC Power Supply Module Single Output Rev A MECHANICAL DRAWINGS Note: Grid 2.54*2.54mm Pin Out Pin Function 1 Vin 11 No Pin 12 0V 13 +Vo 15 No Pin 23 GND 24 GND NC: No Connection Notes: Unit: mm [inch] Pin diameter tolerances: ±0.10 [±0.004] General Tolerances: ±0.50 [±0.020] DESIGN REFERENCE 1. Typical Application All the DC/DC converters of this series are tested according to the recommended circuit before delivery. If it is required to further reduce input and output ripple, properly increase the input & output of additional capacitors Cin and Cout or select capacitors of low equivalent impedance provided that the capacitance is no larger than the max. capacitive load of the product. Vin 24VDC 48VDC Cin 100uF 10µF-47µF Cout 10µF 10µF 2. Recommended Circuit Model FUSE MOV C0 C1 Parameter Description Vin:24V Vin:48V Choose according to actual input current S20K30 S14K60 330µF/50V 330µF/100V Refer to Cout in “Typical Application” above Notes: Part ① above is used for EMS test. 3. The product does not support output in parallel with power per liter. 10/10/2017 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 4 of 5 Rev A DCUPH6 SERIES 6 Watts DC/DC Power Supply Module Single Output COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: Toll Free: Fax: E-mail: Web: Address: 10/10/2017 (603)778-2300 (888)597-9255 (603)778-9797 [email protected] www.wallindustries.com 37 Industrial Drive Exeter, NH 03833 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 5 of 5