NORTH AMERICA Amphenol Sine Systems MICHIGAN 44724 Morley Drive Clinton Township, MI 48036 Toll-Free: 1-800-394-7732 Fax: 1-586-465-1216 email: [email protected] Amphenol Medical Solutions email: [email protected] Amphenol Sine Systems FLORIDA P.O. Box 2340 22501 Highway 27 Lake Wales, Florida 33859 Phone: 1-863-676-9416 Fax: 1-863-676-7025 email: [email protected] Amphenol Industrial Operations 40-60 Delaware Avenue Sidney, NY 13838 Phone: 1-800-678-0141 Fax: 1-607-563-5157 Amphenol Factory Automation email: [email protected] EUROPE Amphenol Air LB SAS 29, voie d’ Yvois F-08110 Blagny, France Phone: 00-333-24-22-32-70 Fax: 00-333-24-22-38-72 email: [email protected] Amphenol AIR LB GmbH Am Kleinbahnhof 4 Saarlouis D-66740, Germany Phone: 49-6831-981-00 Fax: 49-6831-981-030 email: [email protected] Amphenol BENELUX Zadelmaker 121 NL-2401 PD Alphen aan den Rijn Holland Phone: 31-172-444903 Mobile: 31-651-296835 Fax: 31-172-240-254 email: [email protected] Amphenol LIMITED Thanet Way, Whitstable, Kent United Kingdom, CT 3JF Phone: 44-1227-773-200 Fax: 44-1227-276-571 Amphenol ITALIA Via Barbaiana 5 20020 Lainate, Milano, Italy Phone: 39-02-93254-214 Mobile: 39-348-7356838 Fax: 39-02-93254-444 email: [email protected] Amphenol CENTER EAST EUROPE, POLAND and AUSTRIA Wiener Gasse 68 2380 Perchtoldsdorf, Austria Phone: 43-699-10396071 Fax: 43-699-40396071 email: [email protected] Amphenol ESPANA Edifi cio Burgosol, Ofi cina N 55 C/Comunidad de Madrid, 35 bis Las Rozas (Madrid), 28230 Phone: 34-91-6407302 Mobile: 34-629054629 Fax: 34-91-6407307 email: [email protected] Amphenol SOCAPEX S.A.S. 948, Promenade de l’Arve - BP 29 74311 Thyez CEDEX, France Phone: 33(0)-4-5089-2800 Fax: 33(0)-4-5096-2975 Amphenol NORDIC Appelboms vag 2 SE-18642 Vallentuna, Sweden Phone: 46-76-8418600 Fax: 46-70-2203197 email: [email protected] SOUTH EASTERN EUROPE Phone: 33(0)-4-5089-2840 Mobile: 33(0)-6-8281-5763 email: [email protected] AT Series AHD Series Connectors and Connectors Amphenol TUCHEL GmbH August-Haeusser-Strasse 10 Heilbronn, 74080 Germany Phone: 49(0)-7131-929-0 Fax: 49(0)-7131-929-486 email: [email protected] ASIA Amphenol Sine Systems CHINA Xiamen, Fujian, China Phone: 86-592-593-5176 Mobile: 86-13606072364 Fax: 86-592-593-1111 email: [email protected] Amphenol DAESHIN 558. Songnae-2 Dong. SoSa-Gu Bucheon City, Gyeonggi-do, Korea 422-818 Phone: 81-32-610-3800 Fax: 81-32-673-2507 email: [email protected] Amphenol JAPAN 689-1, Iseochi, Ritto-shi Shiga 520-3044 Japan Phone: 81-77-553-8501 Fax: 81-77-551-2200 Amphenol MEXICO Prolongacion Reforma 61-6 B2 Col. Paseo de las Lomas Mexico, DF 01330 Phone: 52-55-5258-9984 Fax: 52-55-5081-6890 Amphenol SOUTH AFRICA 30 Impala Road 2196 Chislehurston, Sandton South Africa Phone: 27-11-783-9517 Fax: 27-11-783-9519 Amphenol BAR TEC LTD 4 Hagavish St., PO Box 279 Kfar Saba 44102, Israel Phone: 972-9-767-4097 Fax: 972-9-767-4324 Amphenol ARGENTINA Av. Callao 930 2do piso Ofi cina B Plaza C1023, AAP Buenos Aires, Argentina Phone: 54-11-4815-6886 Fax: 54-11-4814-5779 Amphenol AUSTRALIA PTY LIMITED 2 Fiveways Blvd., Keysborough Victoria 3173 Melbourne, Australia Phone: 61-3-8796-8888 Fax: 61-3-8796-8801 Amphenol DO BRASIL LTDA Rua Diogo Moreira, 132, 20 Andar CEP:05423-101 Sao Paulo SP, Brazil Phone: 55-11-3815-1003 Fax: 55-11-3815-1629 Amphenol TURKEY Beybi Giz Plaza, Kat: 26 34396 Maslak Istanbul, Turkey Phone: 90-212-335-2501 Fax: 90-212-335-25-00 Amphenol INTERCONNECT INDIA PRIVATE LTD 105 Bhosari Industrial Area Pune 411 026, India Phone: 91-20-712-0363/0463/0155 Fax: 91-20-712-0581 OTHER LOCATIONS Amphenol RUSSIA 8 Bldg., 2 Yaroslavskaja Street 129164 Moscow, Russia Phone: 7-495-937-6341 Fax: 7-495-937-6319 © 2009 Amphenol Sine Systems Corporation. Every effort has been made to ensure that the information contained in this catalog is accurate at the time of publication. Specifi cations or information stated in this publication are subject to change without notice. INTERCONNECTINGYOURWORLD 12 We are Amphenol , a GLOBAL LEADER in providing YOU with Contact and Wedge Insertion 1. Grasp crimped contact approx. one inch behind the contact barrel. 2. Hold connector with rear grommet facing you. 4. Insert wedge into receptacle. 5. A ‘click’ will be felt when the wedge is fully installed. 3. Push contact straight into receptacle until a ‘click’ is felt. A slight tug will confi rm placement. INTERCONNECT OPTIONS and SOLUTIONS. We fulfill your interconnect requirements, freeing you up to focus on your core business. WE RECOGNIZE YOUR REQUIREMENTS AS OUR TOP PRIORITY and are committed to constantly meeting and exceeding your Contact and Wedge Removal expectations. 1. Remove wedge by inserting a hook into an opening of the wedge. 2. Pull until wedge ‘pops’ out of receptacle. 3. Remove wedge. Receptacle Assembly 11 What are AT Series™ Connectors? Contact and Wedge Insertion Amphenol Sine Systems AT Series™ connectors were designed as a high-performance, cost-effective solution to be used within the Heavy Equipment, Agricultural, Automotive, Military, Alternative Energy and other demanding interconnect architectures. The AT Series™ connectors contain superior environmental seals, seal retention capabilities and feature Amphenol Sine Systems RockSolid™ Contact technology. In addition, all of our AT Series™ connectors have been developed to be completely compatible with all other existing 1. Grasp crimped contact approx. one inch behind the contact barrel. 2. Hold connector with rear grommet facing you. 3. Push contact straight into connector until a ‘click’ is felt. A slight tug will confi rm placement. standard products industry-wide. SEALING PLUGS - Optional Back Cap - Optional 4. Insert wedge into connector. 5. A ‘click’ will be felt when the wedge is fully installed. Hyperbolic Contacts - Optional • Longer contact life • Lower contact resistence • Immunity to shock and vibration • Low insertion and extraction forces • Contact area extends 360° around pins Rear Seal - Also available in Reduced Diameter or Solid Contact and Wedge Removal ERGONOMICALLY DESIGNED CLIP The increased size and tactile design of our clips allow for easier mating and unmating. RECESSED SEALING AREA The recessed cavity allows for a secure fitting front seal. FRONT SEAL 1. Remove wedge by inserting a flathead screwdriver head underneath the lip of the wedge. 2. Twist the flathead screwdriver until wedge ‘pops’ out of connector. 3. Use the same flathead screwdriver to remove contact inside connector. The superior design ensures a tight environmental seal when used in conjunction with the recessed cavity of the connector body. WEDGE with Added Seal Retention Plug Assembly The added seal retention feature ensures that the Front Seal does not move out of place. INTERCONNECTINGYOURWORLD 1 10 AT Series™ Connectors Pin Contacts, Socket Contacts and Tooling • The connector design incorporates an integral latching system that ensures a definitive electrical and mechanical connection Listed below are quick-reference illustrations for RockSolid™ and stamped and formed crimp options, as well as the Amphenol Sine Systems part numbers. • Connector housings are manufactured with a thermoplastic material that is not only durable, but has excellent UV resistance, dielectric/mechanical properties and environmentally RoHS compliant • The sealing system is comprised of a front and rear silicone, multi-sealing, perimeter against environmental ingress • Contacts are derived from quality copper alloy to ensure an electrically-reliable connection. For applications demanding higher levels of performance, you can rely on our RockSolid™ contact technology Performance Criteria NOTE: All testing meets SAE J2030 specifications CURRENT CAPACITY No. 16, 13 amps (max) WIRE RANGE No 16 contacts will accept wire ranges of 14 thru 20 awg TEMPERATURE Operating temperature range: -55°C to +125°C at rated current DIELECTRIC VALUE Meets or exceeds 1500 volts minimum FLAME RESISTANCE All dielectric materials have a flammability rating of UL94 V-0 or better DROP TEST Shall not become detached or loosened when placed at 750mm and dropped to concrete eight times SHOCK No latch disengagement or discontinuity shall be the result when subjected to 50 g’s in each of three axis (X, Y & Z) VIBRATION Continued continuity without degradation to mechanical or physical attributes following vibration. (max acceleration 20 g’s at Sine sweep of 10-2000Hz) CONNECTOR TERMINAL RETENTION When subjected to a direct pull, size 14-20 achieves minimum pull-out force of 110 newtons CONNECTOR RETENTION A mated connector subjected to a pulling force by the exiting wire bundle at 111 newtons times the number of contacts to a maximum of 444 newtons applying load for 30 seconds THERMAL SHOCK Subjected to 10 cycles at 55°C to +125°C with no cracking, chipping or other damage detrimental to the normal operation of the connector INSULATION RESISTANCE Insulation resistance at 25°C shall be greater than 20 megohms when 1000 VDC are applied MATING CYCLE DURABILITY Following 100 cycles of connection engagement and disengagement, degradation either mechanical or electrical is not evident CONTACT MILLIVOLT DROP No. 16 contacts with 16 awg conductor - *100 millivolt drop max at 13 amps test current ULTRAVIOLET EFFECTS Test the mated connectors for 1000 hours per ASTM G 154 or ASTM G 153 with 20 hours UV and 4 hours of condensation for each cycle WATER IMMERSION A mated connection, properly wired, placed in an oven at +125°C for 1 hour, then placed immediately in a depth of water of 1 meter for 4 hours without loss of electronic performance All measurements in Inches Hyperbolic Contacts • Longer contact life • Lower contact resistence • Immunity to shock and vibration • Low insertion and extraction forces • Contact area extends 360° around pins RockSolid™ Gold Contacts A B D SOCKET CONTACT (Fits AT Series™ and AHD Series™ ) Part Numbers Size/ Type A Max B Min C Max D Min AWG Range Recomm’d Strip Length 65-54942-14 16 SOC .759 .073 .106 .250 14 .250-.312 65-54942-16 16 SOC .759 .068 .103 .250 16 .250-.312 65-54942-20 16 SOC .759 .048 .078 .172 20 .250-.312 Stamped and Formed - Size 16 PINS Part Numbers AT60-14-0122 AT60-14-0144 AT60-16-0122 AT60-16-0144 AT60-16-0622 AT60-16-0644 Product Material HOUSINGS Thermoplastic SEALS Silicone Elastomer SECONDARY LOCKS Thermoplastic CONTACTS Copper Alloy, Nickel Plated, Gold optional AT Series™ Specifications C AWG Range SOCKETS Recomm’d Strip Length Material Part Numbers .125 - .175 Nickel Gold Nickel Gold Nickel Gold AT62-14-0122 AT62-14-0144 AT62-16-0122 AT62-16-0144 AT62-16-0622 AT62-16-0644 14-16 16-18 18-20 AWG Range Recomm’d Strip Length Material .125 - .175 Nickel Gold Nickel Gold Nickel Gold 14-16 16-18 18-20 Crimp Die (Stamped & Formed Contacts) Sealing Plug (Size 16) P/N: MFX 3950 P/N: A114017 AT and AHD Series™ Accessories INTERCONNECTINGYOURWORLD 9 2 All measurements in Inches Listed below are quick-reference illustrations for both Military-style and DiagnosticGrade™ crimp options, as well as the Amphenol Sine Systems part numbers. Military-Style Solid Crimp A B C D PIN CONTACT C Size/ Type A Max B Min C Max D Min Wire Gauge Range Recomm’d Strip Length AT60-202-1631 (Gold) AT60-202-16141 (Nickel) 16 PIN .821 .066 .103 .250 16 and 18 .250-.312 AT62-201-1631 (Gold) AT62-201-16141 (Nickel) 16 SOC .759 .066 .103 .250 16 and 18 .250-.312 (Fits AHD Series™ only) Part Numbers Size/ Type A Max B Min C Max D Min Wire Gauge Range Recomm’d Strip Length AT60-220-1231 (Gold) 12 PIN .821 .098 .151 .250 12 and 14 .250-.312 AT62-210-1231 (Gold) 12 SOC .759 .098 .151 .250 12 and 14 .250-.312 DiagnosticGrade™ - Solid Crimp A B C B D PIN CONTACT Part Numbers (Fits AT Series™ and AHD Series™ ) A Max B Min C Max WEDGES P/N: AT06-2S P/N: AW2S 1 P/N: AW3P P/N: AT06-3S A P/N: AT04-4P P/N: AW3S A P/N: AW4P P/N: AT06-4S P/N: AW4S 1 1 C D SOCKET CONTACT Size/ Type PLUGS P/N: AW2P P/N: AT04-3P 4 POSITION Part Numbers A WEDGES P/N: AT04-2P D SOCKET CONTACT (Fits AT Series™ and AHD Series™ ) RECEPTACLES 1 3 POSITION B Note: The views shown below are Mating Face Views D Min Wire Gauge Range Recomm’d Strip Length 65-54756 (Gold) 16 PIN .826 .047 .078 .165 20 .250-.303 65-54757 (Gold) 16 SOC .763 .047 .078 .165 20 .250-.303 (Fits AHD Series™ only) Part Numbers Size/ Type A Max B Min C Max D Min Wire Gauge Range Recomm’d Strip Length 65-54749 (Gold) 12 PIN .826 .047 .078 .165 20 .250-.303 65-54748 (Gold) 12 SOC .763 .047 .078 .165 20 .250-.303 P/N: AT04-6P 6 POSITION A AT Series™ Receptacles, Plugs and Wedges - 2, 3, 4 and 6 Position 2 POSITION Pin Contacts, Socket Contacts and Tooling P/N: AW6P P/N: AT06-6S P/N: AW6S 1 1 AT Series™ Part Numbering Sequence (excluding 18 Position Connector) Universal Hand Crimp Tool - Part Numbers P/N: CA-5D12 AT 06 Amphenol 06 - Plug 04 - Recep. - 12 S A - # of Positions 2, 3, 4, 6 08 or 12 S - Socket P - Pin Key Position A, B, C, D X1, X2 XXXX Modifications MMXX - Mixed Modification (Consult Sales Rep.) RD01 - Reduced Diameter Seal EC01 - End Cap SS01 - Solid Seal with End Cap AT Series™ INTERCONNECTINGYOURWORLD 3 8 AT Series™ Receptacles, Plugs and Wedges - 8 (A-D) Position AHD Series™ 9 Pin Receptacles and Plugs (J1939) Note: The views shown below are Mating Face Views WEDGES PLUGS WEDGES RECEPTACLE - Military Style SMOOTH SHELL PLUG - DiagnosticGrade™ P/N: AT04-08PA P/N: AW8P P/N: AT06-08SA P/N: AW8S P/N: AHD10-9-1939P P/N: AHD17-9-1939S (available w/out Rear Seal) LOCKING RING PLUG - Military Style LOCKING RING PLUG (Non J1939) - Military Style P/N: AHD16-9-1939S P/N: AHD16-9-96S 1 8 POSITION (B) P/N: AT04-08PB 1 P/N: AW8P P/N: AT06-08SB 1 8 POSITION (C) P/N: AT04-08PC P/N: AT06-08SC 1 8 POSITION (D) P/N: AW8S 1 P/N: AW8P P/N: AT04-08PD 9 POSITION RECEPTACLES P/N: AW8S 9 POSITION 8 POSITION (A) The AHD Series™ products listed below provide a quick connection between Amphenol Sine Systems 9 Pin products and equivalent industry 9 Pin products. 1 P/N: AW8P P/N: AT06-08SD 1 P/N: AW8S 1 AT Series™ Part Numbering Sequence (excluding 18 Position Connector) AT 06 Amphenol 06 - Plug 04 - Recep. - 12 S A - # of Positions 2, 3, 4, 6 08 or 12 S - Socket P - Pin Key Position A, B, C, D X1, X2 XXXX Modifications MMXX - Mixed Modification (Consult Sales Rep.) RD01 - Reduced Diameter Seal EC01 - End Cap SS01 - Solid Seal with End Cap AHD Series™ INTERCONNECTINGYOURWORLD 7 4 AHD Series™ 6 Pin Receptacles, Plugs and Caps AT Series™ Receptacles, Plugs and Wedges - 12 (A-D) Position Note: The views shown below are Mating Face Views The AHD Series™ products listed below provide a quick connection between Amphenol Sine Systems 6 Pin products and equivalent industry 6 Pin products. WEDGES P/N: AT06-12SA P/N: AW12S 6 POSITION LOCKING RING PLUG - Military Style RECEPTACLE CAP - Military Style P/N: AHD16-6-12S-B010 P/N: AHDC-16-6 12 POSITION (A) PLUGS P/N: AW12P 12 POSITION (B) WEDGES P/N: AT04-12PA P/N: AT04-12PB 12 POSITION (C) RECEPTACLES P/N: AHD16-6-12S (available w/out Rear Seal) P/N: AT04-12PC 12 POSITION (D) SMOOTH SHELL PLUG - DiagnosticGrade™ P/N: AHD10-6-12P-L 6 POSITION RECEPTACLE - Military Style P/N: AT04-12PD 1 1 P/N: AW12P P/N: AT06-12SB 1 P/N: AW12S 1 P/N: AW12P P/N: AT06-12SC 1 P/N: AW12S 1 P/N: AW12P P/N: AT06-12SD P/N: AW12S 1 1 AT Series™ Part Numbering Sequence (excluding 18 Position Connector) AT 06 Amphenol 06 - Plug 04 - Recep. - 12 S A - # of Positions 2, 3, 4, 6 08 or 12 S - Socket P - Pin Key Position A, B, C, D X1, X2 XXXX Modifications MMXX - Mixed Modification (Consult Sales Rep.) RD01 - Reduced Diameter Seal EC01 - End Cap SS01 - Solid Seal with End Cap AT Series™ INTERCONNECTINGYOURWORLD 5 6 AT Series™ Plugs, Wedges and Connectors - 12 and 18 Position All measurements in Inches PLUG WEDGE PLUG WEDGE P/N: AT06-12SX1 P/N: AW12S P/N: AT06-12SX2 P/N: AW12S 12 POSITION (X2) 12 POSITION (X1) Note: The views shown below are Mating Face Views 1 PLUG (Fully assembled. Amphenol Sine Systems AHD Series™ Connectors were developed in response to the overwhelming need for an economic alternative to today’s existing diagnostic product options. Designed specifically as a cost-conscious, reliable alternative, intermateable to industry standard 6 and 9 pin connectors, the AHD Series™ is ideal for any situation where either controlled and/or uncontrolled environmental conditions exist. Amphenol Sine Systems AHD Series™ Connectors offer both a smooth, non-sealing option for controlled applications, as well as an environmentally-sealed, threaded option for more demanding applications. The same applies for our DiagnosticGrade™ Cable Assemblies in that we provide both options for our customers. 1 Includes Wedge and End Cap) P/N: AT16-18SB-K004 18 POSITION What are AHD Series™ Connectors? Feature Advantage INTEGRATED ALIGNMENT KEYS Tactile verification for blind mating STRONG THERMOPLASTIC HOUSING Extended service life OPERATING TEMPERATURE RANGE: -55°C TO +125°C Wide range compatibility ECONOMICALLY SOUND Low overall cost RoHS COMPLIANT Environmentally friendly 1 AT Series Optional Modifications with Part Numbering Sequencing ™ AT Amphenol AT Amphenol AT Amphenol AT Amphenol XX - 06 - Plug 04 - Receptacle XX - XX X X # of Positions 2, 3, 4, 6 08, 12 or 18 S - Socket P - Pin Key Position A, B, C, D X1, X2 XX X X 06 - Plug 04 - Receptacle # of Positions 2, 3, 4, 6 08, 12 or 18 S - Socket P - Pin Key Position A, B, C, D X1, X2 XX XX X X # of Positions 2, 3, 4, 6 08, 12 or 18 S - Socket P - Pin Key Position A, B, C, D X1, X2 - 06 - Plug 04 - Receptacle XX - 06 - Plug 04 - Receptacle AT Series™ XX # of Positions 2, 3, 4, 6 08, 12 or 18 X S - Socket P - Pin X Key Position A, B, C, D X1, X2 - - PHYSICAL SHOCK Military Style: No locking, unmating or other unsatisfactory result after 50 g’s in each of three mutually perpendicular planes. EC01 DIELECTRICAL STRENGTH DiagnosticGrade™ / Military Style: 1500 volts minimum END CAP • End Cap • Standard Seal VIBRATION Military Style: Maintains continuity and exhibits no mechanical or physical damage after vibration. (20 g’s at 10-2000 Hz) TEMPERATURE DiagnosticGrade™ / Military Style: Operating temperature range: -55°C TO +125°C at rated current. INSULATION RESISTANCE DiagnosticGrade™ / Military Style: 1000 megohms minimum at 25°C. DURABILITY DiagnosticGrade™ / Military Style: No electric or mechanical defects after 100 cycles of engagement and RD01 REDUCED DIAMETER • Reduced Seal (.053 - .120 range) - Performance Criteria disengagement. CORROSION RESISTANCE DiagnosticGrade™ / Military Style: Connectors show no evidence of corrosion after exposure to 48 hours of salt spray per MILSTD 1344 method 1001. MM01 MIXED MODIFICATION • End Cap • Reduced Seal (.053 - .120 range) - SS01 SOLID SEAL • End Cap • Solid Seal Product Material HOUSINGS Thermoplastic SEALS Silicone Elastomer CONTACTS Copper Alloy/Gold plated AHD Series™ Specifications INTERCONNECTINGYOURWORLD 5 6 AT Series™ Plugs, Wedges and Connectors - 12 and 18 Position All measurements in Inches PLUG WEDGE PLUG WEDGE P/N: AT06-12SX1 P/N: AW12S P/N: AT06-12SX2 P/N: AW12S 12 POSITION (X2) 12 POSITION (X1) Note: The views shown below are Mating Face Views 1 PLUG (Fully assembled. Amphenol Sine Systems AHD Series™ Connectors were developed in response to the overwhelming need for an economic alternative to today’s existing diagnostic product options. Designed specifically as a cost-conscious, reliable alternative, intermateable to industry standard 6 and 9 pin connectors, the AHD Series™ is ideal for any situation where either controlled and/or uncontrolled environmental conditions exist. Amphenol Sine Systems AHD Series™ Connectors offer both a smooth, non-sealing option for controlled applications, as well as an environmentally-sealed, threaded option for more demanding applications. The same applies for our DiagnosticGrade™ Cable Assemblies in that we provide both options for our customers. 1 Includes Wedge and End Cap) P/N: AT16-18SB-K004 18 POSITION What are AHD Series™ Connectors? Feature Advantage INTEGRATED ALIGNMENT KEYS Tactile verification for blind mating STRONG THERMOPLASTIC HOUSING Extended service life OPERATING TEMPERATURE RANGE: -55°C TO +125°C Wide range compatibility ECONOMICALLY SOUND Low overall cost RoHS COMPLIANT Environmentally friendly 1 AT Series Optional Modifications with Part Numbering Sequencing ™ AT Amphenol AT Amphenol AT Amphenol AT Amphenol XX - 06 - Plug 04 - Receptacle XX - XX X X # of Positions 2, 3, 4, 6 08, 12 or 18 S - Socket P - Pin Key Position A, B, C, D X1, X2 XX X X 06 - Plug 04 - Receptacle # of Positions 2, 3, 4, 6 08, 12 or 18 S - Socket P - Pin Key Position A, B, C, D X1, X2 XX XX X X # of Positions 2, 3, 4, 6 08, 12 or 18 S - Socket P - Pin Key Position A, B, C, D X1, X2 - 06 - Plug 04 - Receptacle XX - 06 - Plug 04 - Receptacle AT Series™ XX # of Positions 2, 3, 4, 6 08, 12 or 18 X S - Socket P - Pin X Key Position A, B, C, D X1, X2 - - PHYSICAL SHOCK Military Style: No locking, unmating or other unsatisfactory result after 50 g’s in each of three mutually perpendicular planes. EC01 DIELECTRICAL STRENGTH DiagnosticGrade™ / Military Style: 1500 volts minimum END CAP • End Cap • Standard Seal VIBRATION Military Style: Maintains continuity and exhibits no mechanical or physical damage after vibration. (20 g’s at 10-2000 Hz) TEMPERATURE DiagnosticGrade™ / Military Style: Operating temperature range: -55°C TO +125°C at rated current. INSULATION RESISTANCE DiagnosticGrade™ / Military Style: 1000 megohms minimum at 25°C. DURABILITY DiagnosticGrade™ / Military Style: No electric or mechanical defects after 100 cycles of engagement and RD01 REDUCED DIAMETER • Reduced Seal (.053 - .120 range) - Performance Criteria disengagement. CORROSION RESISTANCE DiagnosticGrade™ / Military Style: Connectors show no evidence of corrosion after exposure to 48 hours of salt spray per MILSTD 1344 method 1001. MM01 MIXED MODIFICATION • End Cap • Reduced Seal (.053 - .120 range) - SS01 SOLID SEAL • End Cap • Solid Seal Product Material HOUSINGS Thermoplastic SEALS Silicone Elastomer CONTACTS Copper Alloy/Gold plated AHD Series™ Specifications INTERCONNECTINGYOURWORLD 7 4 AHD Series™ 6 Pin Receptacles, Plugs and Caps AT Series™ Receptacles, Plugs and Wedges - 12 (A-D) Position Note: The views shown below are Mating Face Views The AHD Series™ products listed below provide a quick connection between Amphenol Sine Systems 6 Pin products and equivalent industry 6 Pin products. WEDGES P/N: AT06-12SA P/N: AW12S 6 POSITION LOCKING RING PLUG - Military Style RECEPTACLE CAP - Military Style P/N: AHD16-6-12S-B010 P/N: AHDC-16-6 12 POSITION (A) PLUGS P/N: AW12P 12 POSITION (B) WEDGES P/N: AT04-12PA P/N: AT04-12PB 12 POSITION (C) RECEPTACLES P/N: AHD16-6-12S (available w/out Rear Seal) P/N: AT04-12PC 12 POSITION (D) SMOOTH SHELL PLUG - DiagnosticGrade™ P/N: AHD10-6-12P-L 6 POSITION RECEPTACLE - Military Style P/N: AT04-12PD 1 1 P/N: AW12P P/N: AT06-12SB 1 P/N: AW12S 1 P/N: AW12P P/N: AT06-12SC 1 P/N: AW12S 1 P/N: AW12P P/N: AT06-12SD P/N: AW12S 1 1 AT Series™ Part Numbering Sequence (excluding 18 Position Connector) AT 06 Amphenol 06 - Plug 04 - Recep. - 12 S A - # of Positions 2, 3, 4, 6 08 or 12 S - Socket P - Pin Key Position A, B, C, D X1, X2 XXXX Modifications MMXX - Mixed Modification (Consult Sales Rep.) RD01 - Reduced Diameter Seal EC01 - End Cap SS01 - Solid Seal with End Cap AT Series™ INTERCONNECTINGYOURWORLD 3 8 AT Series™ Receptacles, Plugs and Wedges - 8 (A-D) Position AHD Series™ 9 Pin Receptacles and Plugs (J1939) Note: The views shown below are Mating Face Views WEDGES PLUGS WEDGES RECEPTACLE - Military Style SMOOTH SHELL PLUG - DiagnosticGrade™ P/N: AT04-08PA P/N: AW8P P/N: AT06-08SA P/N: AW8S P/N: AHD10-9-1939P P/N: AHD17-9-1939S (available w/out Rear Seal) LOCKING RING PLUG - Military Style LOCKING RING PLUG (Non J1939) - Military Style P/N: AHD16-9-1939S P/N: AHD16-9-96S 1 8 POSITION (B) P/N: AT04-08PB 1 P/N: AW8P P/N: AT06-08SB 1 8 POSITION (C) P/N: AT04-08PC P/N: AT06-08SC 1 8 POSITION (D) P/N: AW8S 1 P/N: AW8P P/N: AT04-08PD 9 POSITION RECEPTACLES P/N: AW8S 9 POSITION 8 POSITION (A) The AHD Series™ products listed below provide a quick connection between Amphenol Sine Systems 9 Pin products and equivalent industry 9 Pin products. 1 P/N: AW8P P/N: AT06-08SD 1 P/N: AW8S 1 AT Series™ Part Numbering Sequence (excluding 18 Position Connector) AT 06 Amphenol 06 - Plug 04 - Recep. - 12 S A - # of Positions 2, 3, 4, 6 08 or 12 S - Socket P - Pin Key Position A, B, C, D X1, X2 XXXX Modifications MMXX - Mixed Modification (Consult Sales Rep.) RD01 - Reduced Diameter Seal EC01 - End Cap SS01 - Solid Seal with End Cap AHD Series™ INTERCONNECTINGYOURWORLD 9 2 All measurements in Inches Listed below are quick-reference illustrations for both Military-style and DiagnosticGrade™ crimp options, as well as the Amphenol Sine Systems part numbers. Military-Style Solid Crimp A B C D PIN CONTACT C Size/ Type A Max B Min C Max D Min Wire Gauge Range Recomm’d Strip Length AT60-202-1631 (Gold) AT60-202-16141 (Nickel) 16 PIN .821 .066 .103 .250 16 and 18 .250-.312 AT62-201-1631 (Gold) AT62-201-16141 (Nickel) 16 SOC .759 .066 .103 .250 16 and 18 .250-.312 (Fits AHD Series™ only) Part Numbers Size/ Type A Max B Min C Max D Min Wire Gauge Range Recomm’d Strip Length AT60-220-1231 (Gold) 12 PIN .821 .098 .151 .250 12 and 14 .250-.312 AT62-210-1231 (Gold) 12 SOC .759 .098 .151 .250 12 and 14 .250-.312 DiagnosticGrade™ - Solid Crimp A B C B D PIN CONTACT Part Numbers (Fits AT Series™ and AHD Series™ ) A Max B Min C Max WEDGES P/N: AT06-2S P/N: AW2S 1 P/N: AW3P P/N: AT06-3S A P/N: AT04-4P P/N: AW3S A P/N: AW4P P/N: AT06-4S P/N: AW4S 1 1 C D SOCKET CONTACT Size/ Type PLUGS P/N: AW2P P/N: AT04-3P 4 POSITION Part Numbers A WEDGES P/N: AT04-2P D SOCKET CONTACT (Fits AT Series™ and AHD Series™ ) RECEPTACLES 1 3 POSITION B Note: The views shown below are Mating Face Views D Min Wire Gauge Range Recomm’d Strip Length 65-54756 (Gold) 16 PIN .826 .047 .078 .165 20 .250-.303 65-54757 (Gold) 16 SOC .763 .047 .078 .165 20 .250-.303 (Fits AHD Series™ only) Part Numbers Size/ Type A Max B Min C Max D Min Wire Gauge Range Recomm’d Strip Length 65-54749 (Gold) 12 PIN .826 .047 .078 .165 20 .250-.303 65-54748 (Gold) 12 SOC .763 .047 .078 .165 20 .250-.303 P/N: AT04-6P 6 POSITION A AT Series™ Receptacles, Plugs and Wedges - 2, 3, 4 and 6 Position 2 POSITION Pin Contacts, Socket Contacts and Tooling P/N: AW6P P/N: AT06-6S P/N: AW6S 1 1 AT Series™ Part Numbering Sequence (excluding 18 Position Connector) Universal Hand Crimp Tool - Part Numbers P/N: CA-5D12 AT 06 Amphenol 06 - Plug 04 - Recep. - 12 S A - # of Positions 2, 3, 4, 6 08 or 12 S - Socket P - Pin Key Position A, B, C, D X1, X2 XXXX Modifications MMXX - Mixed Modification (Consult Sales Rep.) RD01 - Reduced Diameter Seal EC01 - End Cap SS01 - Solid Seal with End Cap AT Series™ INTERCONNECTINGYOURWORLD 1 10 AT Series™ Connectors Pin Contacts, Socket Contacts and Tooling • The connector design incorporates an integral latching system that ensures a definitive electrical and mechanical connection Listed below are quick-reference illustrations for RockSolid™ and stamped and formed crimp options, as well as the Amphenol Sine Systems part numbers. • Connector housings are manufactured with a thermoplastic material that is not only durable, but has excellent UV resistance, dielectric/mechanical properties and environmentally RoHS compliant • The sealing system is comprised of a front and rear silicone, multi-sealing, perimeter against environmental ingress • Contacts are derived from quality copper alloy to ensure an electrically-reliable connection. For applications demanding higher levels of performance, you can rely on our RockSolid™ contact technology Performance Criteria NOTE: All testing meets SAE J2030 specifications CURRENT CAPACITY No. 16, 13 amps (max) WIRE RANGE No 16 contacts will accept wire ranges of 14 thru 20 awg TEMPERATURE Operating temperature range: -55°C to +125°C at rated current DIELECTRIC VALUE Meets or exceeds 1500 volts minimum FLAME RESISTANCE All dielectric materials have a flammability rating of UL94 V-0 or better DROP TEST Shall not become detached or loosened when placed at 750mm and dropped to concrete eight times SHOCK No latch disengagement or discontinuity shall be the result when subjected to 50 g’s in each of three axis (X, Y & Z) VIBRATION Continued continuity without degradation to mechanical or physical attributes following vibration. (max acceleration 20 g’s at Sine sweep of 10-2000Hz) CONNECTOR TERMINAL RETENTION When subjected to a direct pull, size 14-20 achieves minimum pull-out force of 110 newtons CONNECTOR RETENTION A mated connector subjected to a pulling force by the exiting wire bundle at 111 newtons times the number of contacts to a maximum of 444 newtons applying load for 30 seconds THERMAL SHOCK Subjected to 10 cycles at 55°C to +125°C with no cracking, chipping or other damage detrimental to the normal operation of the connector INSULATION RESISTANCE Insulation resistance at 25°C shall be greater than 20 megohms when 1000 VDC are applied MATING CYCLE DURABILITY Following 100 cycles of connection engagement and disengagement, degradation either mechanical or electrical is not evident CONTACT MILLIVOLT DROP No. 16 contacts with 16 awg conductor - *100 millivolt drop max at 13 amps test current ULTRAVIOLET EFFECTS Test the mated connectors for 1000 hours per ASTM G 154 or ASTM G 153 with 20 hours UV and 4 hours of condensation for each cycle WATER IMMERSION A mated connection, properly wired, placed in an oven at +125°C for 1 hour, then placed immediately in a depth of water of 1 meter for 4 hours without loss of electronic performance All measurements in Inches Hyperbolic Contacts • Longer contact life • Lower contact resistence • Immunity to shock and vibration • Low insertion and extraction forces • Contact area extends 360° around pins RockSolid™ Gold Contacts A B D SOCKET CONTACT (Fits AT Series™ and AHD Series™ ) Part Numbers Size/ Type A Max B Min C Max D Min AWG Range Recomm’d Strip Length 65-54942-14 16 SOC .759 .073 .106 .250 14 .250-.312 65-54942-16 16 SOC .759 .068 .103 .250 16 .250-.312 65-54942-20 16 SOC .759 .048 .078 .172 20 .250-.312 Stamped and Formed - Size 16 PINS Part Numbers AT60-14-0122 AT60-14-0144 AT60-16-0122 AT60-16-0144 AT60-16-0622 AT60-16-0644 Product Material HOUSINGS Thermoplastic SEALS Silicone Elastomer SECONDARY LOCKS Thermoplastic CONTACTS Copper Alloy, Nickel Plated, Gold optional AT Series™ Specifications C AWG Range SOCKETS Recomm’d Strip Length Material Part Numbers .125 - .175 Nickel Gold Nickel Gold Nickel Gold AT62-14-0122 AT62-14-0144 AT62-16-0122 AT62-16-0144 AT62-16-0622 AT62-16-0644 14-16 16-18 18-20 AWG Range Recomm’d Strip Length Material .125 - .175 Nickel Gold Nickel Gold Nickel Gold 14-16 16-18 18-20 Crimp Die (Stamped & Formed Contacts) Sealing Plug (Size 16) P/N: MFX 3950 P/N: A114017 AT and AHD Series™ Accessories INTERCONNECTINGYOURWORLD 11 What are AT Series™ Connectors? Contact and Wedge Insertion Amphenol Sine Systems AT Series™ connectors were designed as a high-performance, cost-effective solution to be used within the Heavy Equipment, Agricultural, Automotive, Military, Alternative Energy and other demanding interconnect architectures. The AT Series™ connectors contain superior environmental seals, seal retention capabilities and feature Amphenol Sine Systems RockSolid™ Contact technology. In addition, all of our AT Series™ connectors have been developed to be completely compatible with all other existing 1. Grasp crimped contact approx. one inch behind the contact barrel. 2. Hold connector with rear grommet facing you. 3. Push contact straight into connector until a ‘click’ is felt. A slight tug will confi rm placement. standard products industry-wide. SEALING PLUGS - Optional Back Cap - Optional 4. Insert wedge into connector. 5. A ‘click’ will be felt when the wedge is fully installed. Hyperbolic Contacts - Optional • Longer contact life • Lower contact resistence • Immunity to shock and vibration • Low insertion and extraction forces • Contact area extends 360° around pins Rear Seal - Also available in Reduced Diameter or Solid Contact and Wedge Removal ERGONOMICALLY DESIGNED CLIP The increased size and tactile design of our clips allow for easier mating and unmating. RECESSED SEALING AREA The recessed cavity allows for a secure fitting front seal. FRONT SEAL 1. Remove wedge by inserting a flathead screwdriver head underneath the lip of the wedge. 2. Twist the flathead screwdriver until wedge ‘pops’ out of connector. 3. Use the same flathead screwdriver to remove contact inside connector. The superior design ensures a tight environmental seal when used in conjunction with the recessed cavity of the connector body. WEDGE with Added Seal Retention Plug Assembly The added seal retention feature ensures that the Front Seal does not move out of place. INTERCONNECTINGYOURWORLD 12 We are Amphenol , a GLOBAL LEADER in providing YOU with Contact and Wedge Insertion 1. Grasp crimped contact approx. one inch behind the contact barrel. 2. Hold connector with rear grommet facing you. 4. Insert wedge into receptacle. 5. A ‘click’ will be felt when the wedge is fully installed. 3. Push contact straight into receptacle until a ‘click’ is felt. A slight tug will confi rm placement. INTERCONNECT OPTIONS and SOLUTIONS. We fulfill your interconnect requirements, freeing you up to focus on your core business. WE RECOGNIZE YOUR REQUIREMENTS AS OUR TOP PRIORITY and are committed to constantly meeting and exceeding your Contact and Wedge Removal expectations. 1. Remove wedge by inserting a hook into an opening of the wedge. 2. Pull until wedge ‘pops’ out of receptacle. 3. Remove wedge. Receptacle Assembly NORTH AMERICA Amphenol Sine Systems MICHIGAN 44724 Morley Drive Clinton Township, MI 48036 Toll-Free: 1-800-394-7732 Fax: 1-586-465-1216 email: [email protected] Amphenol Medical Solutions email: [email protected] Amphenol Sine Systems FLORIDA P.O. Box 2340 22501 Highway 27 Lake Wales, Florida 33859 Phone: 1-863-676-9416 Fax: 1-863-676-7025 email: [email protected] Amphenol Industrial Operations 40-60 Delaware Avenue Sidney, NY 13838 Phone: 1-800-678-0141 Fax: 1-607-563-5157 Amphenol Factory Automation email: [email protected] EUROPE Amphenol Air LB SAS 29, voie d’ Yvois F-08110 Blagny, France Phone: 00-333-24-22-32-70 Fax: 00-333-24-22-38-72 email: [email protected] Amphenol AIR LB GmbH Am Kleinbahnhof 4 Saarlouis D-66740, Germany Phone: 49-6831-981-00 Fax: 49-6831-981-030 email: [email protected] Amphenol BENELUX Zadelmaker 121 NL-2401 PD Alphen aan den Rijn Holland Phone: 31-172-444903 Mobile: 31-651-296835 Fax: 31-172-240-254 email: [email protected] Amphenol LIMITED Thanet Way, Whitstable, Kent United Kingdom, CT 3JF Phone: 44-1227-773-200 Fax: 44-1227-276-571 Amphenol ITALIA Via Barbaiana 5 20020 Lainate, Milano, Italy Phone: 39-02-93254-214 Mobile: 39-348-7356838 Fax: 39-02-93254-444 email: [email protected] Amphenol CENTER EAST EUROPE, POLAND and AUSTRIA Wiener Gasse 68 2380 Perchtoldsdorf, Austria Phone: 43-699-10396071 Fax: 43-699-40396071 email: [email protected] Amphenol ESPANA Edifi cio Burgosol, Ofi cina N 55 C/Comunidad de Madrid, 35 bis Las Rozas (Madrid), 28230 Phone: 34-91-6407302 Mobile: 34-629054629 Fax: 34-91-6407307 email: [email protected] Amphenol SOCAPEX S.A.S. 948, Promenade de l’Arve - BP 29 74311 Thyez CEDEX, France Phone: 33(0)-4-5089-2800 Fax: 33(0)-4-5096-2975 Amphenol NORDIC Appelboms vag 2 SE-18642 Vallentuna, Sweden Phone: 46-76-8418600 Fax: 46-70-2203197 email: [email protected] SOUTH EASTERN EUROPE Phone: 33(0)-4-5089-2840 Mobile: 33(0)-6-8281-5763 email: [email protected] AT Series AHD Series Connectors and Connectors Amphenol TUCHEL GmbH August-Haeusser-Strasse 10 Heilbronn, 74080 Germany Phone: 49(0)-7131-929-0 Fax: 49(0)-7131-929-486 email: [email protected] ASIA Amphenol Sine Systems CHINA Xiamen, Fujian, China Phone: 86-592-593-5176 Mobile: 86-13606072364 Fax: 86-592-593-1111 email: [email protected] Amphenol DAESHIN 558. Songnae-2 Dong. SoSa-Gu Bucheon City, Gyeonggi-do, Korea 422-818 Phone: 81-32-610-3800 Fax: 81-32-673-2507 email: [email protected] Amphenol JAPAN 689-1, Iseochi, Ritto-shi Shiga 520-3044 Japan Phone: 81-77-553-8501 Fax: 81-77-551-2200 Amphenol MEXICO Prolongacion Reforma 61-6 B2 Col. Paseo de las Lomas Mexico, DF 01330 Phone: 52-55-5258-9984 Fax: 52-55-5081-6890 Amphenol SOUTH AFRICA 30 Impala Road 2196 Chislehurston, Sandton South Africa Phone: 27-11-783-9517 Fax: 27-11-783-9519 Amphenol BAR TEC LTD 4 Hagavish St., PO Box 279 Kfar Saba 44102, Israel Phone: 972-9-767-4097 Fax: 972-9-767-4324 Amphenol ARGENTINA Av. Callao 930 2do piso Ofi cina B Plaza C1023, AAP Buenos Aires, Argentina Phone: 54-11-4815-6886 Fax: 54-11-4814-5779 Amphenol AUSTRALIA PTY LIMITED 2 Fiveways Blvd., Keysborough Victoria 3173 Melbourne, Australia Phone: 61-3-8796-8888 Fax: 61-3-8796-8801 Amphenol DO BRASIL LTDA Rua Diogo Moreira, 132, 20 Andar CEP:05423-101 Sao Paulo SP, Brazil Phone: 55-11-3815-1003 Fax: 55-11-3815-1629 Amphenol TURKEY Beybi Giz Plaza, Kat: 26 34396 Maslak Istanbul, Turkey Phone: 90-212-335-2501 Fax: 90-212-335-25-00 Amphenol INTERCONNECT INDIA PRIVATE LTD 105 Bhosari Industrial Area Pune 411 026, India Phone: 91-20-712-0363/0463/0155 Fax: 91-20-712-0581 OTHER LOCATIONS Amphenol RUSSIA 8 Bldg., 2 Yaroslavskaja Street 129164 Moscow, Russia Phone: 7-495-937-6341 Fax: 7-495-937-6319 © 2009 Amphenol Sine Systems Corporation. Every effort has been made to ensure that the information contained in this catalog is accurate at the time of publication. Specifi cations or information stated in this publication are subject to change without notice. INTERCONNECTINGYOURWORLD