Wall DCMIE03-05S58HI 3 watts dc/dc converter single and dual output Datasheet

DCMIE03-HI SERIES
3 Watts
DC/DC Converter
Single and Dual Outputs
Rev B
FEATURES
• Wide 2:1 Input Voltage Range
• Industry Standard DIP-24
Package
• Fully Regulated Output Voltage
• Ultra-High I/O Isolation
• RoHS & REACH Compliant
• Qualified for IGBT and High Isolation
Applications
• Short Circuit, Over Load, and Over Voltage
Protection
• UL/cU/IEC/EN 62368-1 (60905-1) Pending
Safety Approvals & CE Marking
DESCRIPTION
The DCMIE03-HI series of DC/DC converters offers 3 watts of output power in a 1.25”
x 0.80” x 0.47” industry standard DIP-24 package. This series consists of fully
regulated single and dual outputs with a wide 2:1 input voltage range. Each model in
this series has ultra-high I/O isolation, qualifies for IGBT and high isolation
applications, and has short circuit, over load, and over voltage protection. This series
has UL/cUL/IEC/EN 62368-1 (60905-1) pending safety approvals.
Size: 1.25in x 0.80in x 0.47in (31.8mm x 20.3mm x 12mm)
MODEL SELECTION TABLE
Single Output Models
Input Voltage
Range
Output
Voltage
Output Current
DCMIE03-05S05HI
DCMIE03-05S58HI
5VDC
DCMIE03-05S12HI (4.5~9VDC)
DCMIE03-05S15HI
DCMIE03-12S05HI
12VDC
DCMIE03-12S12HI
(9~18VDC)
DCMIE03-12S15HI
DCMIE03-24S05HI
24VDC
DCMIE03-24S12HI
(18~36VDC)
DCMIE03-24S15HI
DCMIE03-48S05HI
48VDC
DCMIE03-48S12HI
(36~75VDC)
DCMIE03-48S15HI
5VDC
5.8VDC
12VDC
15VDC
5VDC
12VDC
15VDC
5VDC
12VDC
15VDC
5VDC
12VDC
15VDC
700mA
600mA
290mA
235mA
700mA
290mA
235mA
700mA
290mA
235mA
700mA
290mA
235mA
Model Number
Input Current
No Load Max. Load
854mA
849mA
20mA
839mA
839mA
356mA
8mA
337mA
338mA
178mA
6mA
171mA
169mA
89mA
4mA
85mA
86mA
Maximum
Capacitive Load
Efficiency
750µF
560µF
130µF
100µF
750µF
130µF
100µF
750µF
130µF
100µF
750µF
130µF
100µF
82%
82%
83%
84%
82%
86%
87%
82%
85%
87%
82%
85%
85%
Ripple & Noise
Output
Power
70mVp-p
3W
70mVp-p
3W
70mVp-p
3W
70mVp-p
3W
MODEL SELECTION TABLE
Dual Output Models
Input Voltage
Range
Output
Voltage
Output Current
DCMIE03-05D12HI
5VDC
DCMIE03-05D15HI (4.5~9VDC)
DCMIE03-12D12HI
12VDC
DCMIE03-12D15HI (9~18VDC
DCMIE03-24D12HI
24VDC
DCMIE03-24D15HI (18~36VDC)
DCMIE03-48D12HI
48VDC
DCMIE03-48D15HI (36~75VDC)
±12VDC
±15VDC
±12VDC
±15VDC
±12VDC
±15VDC
±12VDC
±15VDC
±145mA
±115mA
±145mA
±115mA
±145mA
±115mA
±145mA
±115mA
Model Number
1/9/2018
Input Current
Maximum
Reflected Ripple
(1) Efficiency
Current
No Load Max. Load Capacitive Load
829mA
75#µF
84%
35mA
70mVp-p
821mA
56#µF
84%
333mA
75#µF
87%
13mA
70mVp-p
330mA
56#µF
87%
167mA
75#µF
87%
6mA
70mVp-p
167mA
56#µF
86%
86mA
75#µF
84%
4mA
70mVp-p
86mA
56#µF
84%
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Output
Power
3W
3W
3W
3W
Page 1 of 6
DCMIE03-HI SERIES
3 Watts
DC/DC Converter
Single and Dual Outputs
Rev B
SPECIFICATIONS
All specifications are based on 25°C, Nominal Input Voltage, Resistive Load and Rated Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
TEST CONDITIONS
Min
Typ
Max
4.5
9
18
36
-0.7
-0.7
-0.7
-0.7
5
12
24
48
9
18
36
75
15
25
50
100
4.5
9
18
36
Unit
INPUT SPECIFICATIONS
Input Voltage Range
Input Surge Voltage (1 sec. max.)
Start-Up Threshold
Under Voltage Shutdown
5V Input Models
12V Input Models
24V Input Models
48V Input Models
5V Input Models
12V Input Models
24V Input Models
48V Input Models
5V Input Models
12V Input Models
24V Input Models
48V Input Models
5V Input Models
12V Input Models
24V Input Models
48V Input Models
All Models
4
8
16
34
Internal Pi Type
VDC
VDC
VDC
VDC
Input Filter
OUTPUT SPECIFICATIONS
Output Voltage
See Table
Voltage Accuracy
±1.0
%Vnom
Line Regulation
Vin=Min. to Max. @Full Load
±0.5
%
Load Regulation
Io=25% to 100%
±0.5
%
Voltage Balance
Dual Outputs, Balanced Loads
±0.5
±2.0
%
Load Cross Regulation
Dual Outputs, Asymmetrical Load 25%/100% Full Load
±5.0
%
Output Power
See Table
Output Current
See Table
Minimum Load
No Minimum Load Requirement
Maximum Capacitive Load
See Table
Ripple & Noise
0-20MHz Bandwidth
Measured with a 1µF/25V MLCC
70
mVp-p
Start Up Time (Power On)
Nominal Vin and Constant Resistive Load
30
mS
Transient Recovery Time(2)
25% Load Step Change
300
µsec
Transient Response Deviation
25% Load Step Change
±3
±6
%
Temperature Coefficient
±0.01
%/ºC
PROTECTION
Short Circuit Protection
Hiccup Mode 0.5Hz typ.
Automatic Recovery
Over Load Protection
150
%
Over Voltage
Yes
ENVIRONMENTAL SPECIFICATIONS
Operating Ambient Temperature
Natural Convection
-40
+95
ºC
Storage Temperature
-50
+125
ºC
Case Temperature
+105
ºC
Humidity
Non-Condensing
95
%RH
Lead Temperature
1.5mm from case for 10Sec
260
ºC
Cooling(5)
Natural Convection
MTBF (Calculated)
MIL-HDBK-217F @25ºC, Ground Benign
5,815,448
Hours
GENERAL SPECIFICATIONS
Typ. Efficiency
@Max. Load
See Table
Switching Frequency
330
KHz
60 Seconds, Reinforced Insulation, Rated for 100Vrms working voltage
5000
VACrms
Isolation Voltage
Tested for 1 Second
9000
VDC
Isolation Resistance
500VDC
10
GΩ
Isolation Capacitance
100KHz, 1V
40
pF
Common Mode Transient Immunity
15
KV/µs
PHYSICAL SPECIFICATIONS
Weight
0.55oz (15.5g)
1.25in x 0.80in x 0.47in
Dimensions (L x W x H)
(31.8mm x 20.3mm x 12mm)
Case Material
Flammability to UL 94V-0 Rated
Non-Conductive Black Plastic
Pin Material
Tinned Copper
1/9/2018
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 2 of 6
DCMIE03-HI SERIES
3 Watts
DC/DC Converter
Single and Dual Outputs
Rev B
SPECIFICATIONS
All specifications are based on 25°C, Nominal Input Voltage, Resistive Load and Rated Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
TEST CONDITIONS
Min
Typ
Max
Unit
SAFETY CHARACTERISTICS
Safety Approvals (Pending)
EMI
EMS
UL/cUL 60950-1 Recognition (UL Certificate)
IEC/EN 60950-1 (CB-Report)
UL/cUL 62368-1 Recognition (UL Certificate)
IEC/EN 62368-1 (CB Report)
Conduction
EN55022, FCC Part 15
EN55024
ESD
EN61000-4-2 Air±8kV, Contact±6kV
Radiated Immunity
EN61000-4-3 10V/m
Fast Transient(6)
EN61000-4-4 ±2kV
Surge(6)
EN61000-4-5 ±2kV
Conducted Immunity
EN61000-4-6 10Vrms
PFMF
EN61000-4-8 3A/m
Class A
A
A
A
A
A
A
NOTES
1.
2.
3.
4.
5.
6.
#For each output.
Transient recovery time is measured to within 1% error band for a step change in output load of 75% to 100%.
It is recommended to protect the converter by a slow blow fuse in the input supply line.
Other input and output voltages may be available, please contact factory.
Natural convection is about 20LFM but is not equal to still air (0 LFM).
To meet EN61000-4-4 & EN61000-4-5 an external capacitor across the input pins is required.
Suggested Capacitors:
5V Input Models: CHEMI-CON KY Series 1000µF/100V//Diode (V10P45)
12V Input Models: CHEMI-CON KY Series 470µF/100V
24V Input Models: CHEMI-CON KY Series 330µF/100V
48V Input Models: CHEMI-CON KY Series 220µF/100V
*Due to advances in technology, specifications subject to change without notice.
DERATING CURVES
1/9/2018
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 3 of 6
DCMIE03-HI SERIES
3 Watts
DC/DC Converter
Single and Dual Outputs
Rev B
MECHANICAL DRAWINGS
PIN CONNECTIONS
Pin
1
11
12
13
15
23
24
Single
+Vin
No Pin
-Vout
+Vout
No Pin
-Vin
-Vin
Dual
+Vin
Common
No Pin
-Vout
+Vout
-Vin
-Vin
All dimensions in mm (inches)
Tolerance: X.X±0.5 (X.X±0.02)
X.XX±0.25 (X.XXX±0.01)
Pin diameter Ø0.5 ±0.05(0.02±0.002)
TEST SETUP
Input Reflected-Ripple Current Test Setup
Input reflected-ripple current is measured with an inductor Lin (4.7µH) and Cin (220µF, ESR <1.0Ω at 100KHz) to simulate source impedance. Capacitor
Cin, offsets possible battery impedance. Current ripple is measured at the input terminals of the module, measurement bandwidth is 0-500KHz.
Peak-to-Peak Output Noise Measurement Test
Use a Cout 0.47µF ceramic capacitor. Scope measurement should be made by using a BNC socket, measurement bandwidth is 0-20MHz. Position the
load between 50mm and 75mm from the DC/DC converter.
1/9/2018
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 4 of 6
Rev B
DCMIE03-HI SERIES
3 Watts
DC/DC Converter
Single and Dual Outputs
TECHNICAL NOTES
Overload Protection
To provide protection in a fault (output overload) condition, the unit is equipped with internal current limiting circuitry and can endure
current limiting for an unlimited duration.
Overvoltage Protection
The output overvoltage clamp consists of control circuitry, which is independent of the primary regulation loop that monitors the voltage on
the output terminals. The control loop of the clamp has a higher voltage set point than the primary loop. This provides a redundant voltage
control that reduces the risk of output overvoltage.
Input Source Impedance
The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability
of the power module. In applications where power is supplied over long lines and output loading is high, it may be necessary to use a
capacitor on the input to insure startup. Capacitor mounted close to the power module helps ensure stability of the unit, it is
recommended to use a good quality low Equivalent Series Resistance (ESR<1.0Ω at 100kHz) capacitor of a 22µF for the 5V input
devices, a 10µF for the 12V input devices, a 4.7µF for the 24V input devices, and 2.2µF for the 48V devices; capacitor should be
mounted close to the power module to ensure stability of the unit.
Output Ripple Reduction
A good quality low ESR capacitor placed as close as practicable across the load will give the best ripple and noise performance. To
reduce output ripple, it is recommended to use 4.7µF capacitors at the output.
Maximum Capacitive Load
The DCMIE03-HI series has limitation of maximum connected capacitance on the output. The power module may operate in current
limiting mode during start-up, affecting the ramp-up and the startup time. Connect capacitors at the point of load for best performance.
The maximum capacitance can be found in the data sheet.
Thermal Considerations
Many conditions affect the thermal performance of the power module, such as orientation, airflow over the module and
board spacing. To avoid exceeding the maximum temperature rating of the components inside the power module, the case
temperature must be kept below 105ºC. The derating curves are determined from measurements obtained in a test setup.
1/9/2018
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 5 of 6
Rev B
DCMIE03-HI SERIES
3 Watts
DC/DC Converter
Single and Dual Outputs
COMPANY INFORMATION
Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development
engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008
certification is just one example of our commitment to producing a high quality, well-documented product for our customers.
Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely
with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide
ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your
future projects.
Contact Wall Industries for further information:
Phone:
Toll Free:
Fax:
E-mail:
Web:
Address:
1/9/2018
(603)778-2300
(888)597-9255
(603)778-9797
[email protected]
www.wallindustries.com
37 Industrial Drive
Exeter, NH 03833
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 6 of 6
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